An automatic feed and reject filter forming apparatus

Abstract

The utility model relates to filter forming equipment, especially in an automatic feeding filter forming equipment of rejecting, it includes cooperation's feeding mechanism and injection moulding mechanism, wherein, feeding mechanism includes feeding platform, feeding platform moves set before and after, and the both sides of feeding platform left and right are arranged with the notch of cloth accommodation, and the feeding station, feeding station and rejecting station are equipped in proper order on feeding platform before and after the moving path, and feeding station is equipped with feeding guide rail and camera, and the camera is located above feeding platform, and the camera is connected with controller signal, and rejecting station is equipped with rejecting suction tube and rejecting baffle, and rejecting suction tube is located above feeding platform, and rejecting baffle is arranged in the both sides of feeding platform left and right, and the controller controls feeding platform according to feeding situation after one feeding beat, guarantees the feeding of single layer cloth, so that feeding manipulator removes multiple single layer cloth once, realizes automatic rejecting and automatic feeding.

Description

Technical Field

[0001] This utility model relates to filter forming equipment, and in particular to an automatic feeding and waste rejection filter forming equipment. Background Technology

[0002] The existing filter forming equipment uses manual mesh feeding, which has a low degree of automation. It is proposed to use a vibratory feeder and a feeding platform for automatic feeding. The mesh is bowl-shaped, and the feeding platform is designed with a notch to accommodate the mesh. However, the feeding of the vibratory feeder is not reliable. After one feeding cycle, there are cases where double-layer mesh is nested or there is no mesh at the notch. Utility Model Content

[0003] In view of the technical problems existing in the background art, the present utility model aims to provide an automatic feeding and waste rejection filter forming equipment, which uses a camera to photograph the feeding situation of the mesh fabric at the feeding station and controls the feeding platform based on the feeding situation of the mesh fabric.

[0004] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: This filter molding equipment for feeding and rejecting waste includes a feeding mechanism and an injection molding mechanism that cooperate with each other. The feeding mechanism includes a feeding platform that is movable back and forth. The feeding platform has notches on its left and right sides for accommodating the mesh fabric. The feeding platform is driven by a power source, which is connected to a controller. A feeding station, a feeding position, and a rejecting position are sequentially arranged along the forward and backward movement path of the feeding platform. The feeding station is equipped with a feeding robot and a feeding baffle. The feeding baffle is disposed on the left and right sides of the feeding platform. The feeding station is equipped with a feeding guide rail and a camera. The camera is located above the feeding platform. The discharge end of the feeding guide rail is disposed on the left and right sides of the feeding platform. The feeding end of the feeding guide rail is connected to a vibratory feeder. The camera is signal-connected to the controller. The waste removal station is equipped with a waste removal suction pipe and a waste removal baffle. The waste removal suction pipe is located above the feeding platform. The waste removal baffle is disposed on the left and right sides of the feeding platform. The waste removal suction pipe is connected to a negative pressure source. The negative pressure source is controlled and connected to the controller.

[0005] In this scheme, after one feeding cycle, the camera captures the feeding situation at the notch. The controller controls the loading platform according to the feeding situation. When the double-layer mesh is nested, it moves the notch forward to the waste removal station, where it is picked up by the waste removal suction pipe and then returns to the feeding station to feed again. When there is no mesh, the loading platform does not move and waits for the next feeding cycle. When there is a single-layer mesh, it moves the notch backward to the loading station. After four successful feeding cycles, the loading robot moves the single-layer mesh at the loading station to the injection molding mechanism.

[0006] Preferably, a ring light source is provided below the camera.

[0007] In this scheme, a ring light source illuminates the screen, and the camera can accurately capture the feeding situation of the mesh at the gap and identify the double-layer mesh.

[0008] Preferably, the camera height adjustment setting is provided.

[0009] In this scheme, the camera is adjusted by lifting and lowering to obtain a suitable shooting height.

[0010] Preferably, the feeding robot includes a feeding nozzle, which extends into the mesh fabric during adsorption.

[0011] In this scheme, the design reliably adsorbs a single layer of mesh fabric.

[0012] Preferably, it also includes a discharge mechanism, which includes a discharge frame and a discharge robot. The discharge robot connects the discharge frame and the injection molding mechanism. The discharge frame is provided with discharge ports, and the discharge ports are connected to discharge pipes. The outlet of the discharge pipe is equipped with a finished product distribution box.

[0013] In this scheme, the unloading robot moves the finished product from the injection molding mechanism to the discharge port, and then through the discharge pipe to the corresponding cavity of the finished product distribution box.

[0014] Preferably, the feeding mechanism and the discharging mechanism are mounted on the platform, and the finished product distribution box is located below the platform.

[0015] This design features a compact structure and makes efficient use of the space beneath the platform.

[0016] Preferably, the discharge robot includes a discharge nozzle, which has a groove for receiving the upper end of the finished product.

[0017] This design ensures reliable adsorption of the finished product.

[0018] The beneficial effect of this utility model is that, after one feeding cycle, the controller controls the feeding platform according to the feeding situation to ensure the feeding of single-layer mesh fabric, so that the feeding robot can transfer multiple single-layer mesh fabrics at one time, realizing automatic waste rejection and automatic feeding. Therefore, this utility model has substantial features and progress compared with the prior art. Attached Figure Description

[0019] The following description, in conjunction with the accompanying drawings, details the embodiments and working principles of this utility model.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model.

[0021] Figure 2 This is a three-dimensional structural diagram of the feeding mechanism in this utility model.

[0022] Figure 3 for Figure 2 A magnified view of A in the middle.

[0023] In the diagram: 1. Feeding mechanism; 2. Injection molding mechanism; 3. Feeding platform; 4. Notch; 5. Feeding robot; 6. Feeding baffle; 7. Feeding guide rail; 8. Vibratory feeder; 9. Camera; 10. Waste removal suction tube; 11. Waste removal baffle; 12. Ring light source; 14. Unloading rack; 15. Unloading port; 16. Unloading pipe. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the implementation of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0025] In the description of this application, it should be understood that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0026] In the description of this application, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.

[0027] See appendix Figure 1-3 An automatic feeding and waste removal filter molding device in this embodiment includes a feeding mechanism 1 and an injection molding mechanism 2.

[0028] The feeding mechanism 1 includes a feeding platform 3, which is movable back and forth. The feeding platform 3 has notches 4 arranged on the left and right sides for accommodating the mesh fabric. The feeding platform 3 is connected to a power source, which is connected to a controller. The feeding station, feeding station and waste removal station are arranged sequentially on the back and forth movement path of the feeding platform 3.

[0029] The loading station is equipped with a loading robot 5 and a loading baffle 6. The loading baffle 6 is arranged on the left and right sides of the loading platform 3. The loading robot 5 includes a loading suction nozzle, which extends into the mesh fabric during suction.

[0030] The feeding station is equipped with a feeding guide rail 7 and a camera 9. The camera 9 is located above the loading platform 3. The discharge end of the feeding guide rail 7 is arranged on the left and right sides of the loading platform 3. The feeding end of the feeding guide rail 7 is connected to a vibrating plate 8. The camera 9 is connected to the controller. A ring light source 12 is provided below the camera 9. The camera 9 has adjustable height settings.

[0031] The waste removal station is equipped with a waste removal suction pipe 10 and a waste removal baffle 11. The waste removal suction pipe 10 is located above the loading platform 3, and the waste removal baffle 11 is arranged on the left and right sides of the loading platform 3. The waste removal suction pipe 10 is connected to a negative pressure source, and the negative pressure source is connected to the controller.

[0032] In this embodiment, the feeding guide rail 7 is connected to the vibratory feeder 8. The material reaches the gap 4 at the feeding station via the feeding guide rail 7. The camera 9 takes a picture of the feeding situation at the gap 4 and sends it to the controller. The controller identifies whether there is a mesh at the gap 4 and whether the mesh is nested based on the picture. When there is a mesh and no nesting, the controller controls the power source to drive the loading platform 3 to move backward, and the new gap 4 reaches the feeding station. The original gap 4 reaches the loading station. When there is no mesh, the vibratory feeder 8 feeds again. When the mesh is nested, the controller controls the power source to drive the loading platform 3 to move forward, and the gap 4 reaches the waste removal station. The waste removal suction pipe 10 picks up the nested mesh, the loading platform 3 moves backward, and the gap 4 returns to the feeding station. The vibratory feeder 8 feeds again. After multiple feeding cycles, the loading robot 5 picks up multiple materials at once and moves them to the injection molding mechanism 2.

[0033] Among them, the injection molding mechanism 2 is a mature technology.

[0034] See appendix Figure 2 It also includes a discharge mechanism, which includes a discharge rack 14 and a discharge robot arm. The discharge robot arm connects the discharge rack 14 and the injection molding mechanism 2. The discharge rack 14 is provided with discharge ports 15. The discharge ports 15 are connected to discharge pipes 16. The outlet of the discharge pipe 16 is equipped with a finished product distribution box. The feeding mechanism 1 and the discharge mechanism are set on the platform. The finished product distribution box is located below the platform. The discharge robot arm includes a discharge suction nozzle. The discharge suction nozzle is provided with a groove for receiving the upper end of the finished product.

[0035] In this embodiment, after injection molding, the unloading robot picks up the finished product and moves it to the discharge port 15. The finished product arrives at the corresponding finished product distribution box cavity along the discharge pipe 16. The finished product after injection molding is covered with plastic parts in the circumference, which makes it inconvenient to insert. After the upper end of the finished product enters the groove, the negative pressure of the air pores at the bottom of the groove adsorbs it, and the adsorption is reliable.

[0036] The above description represents the preferred embodiment of this utility model. It should be noted that the scope of protection of this utility model is not limited thereto. For those skilled in the art, various improvements, modifications, or equivalent substitutions can be made without departing from the equivalent inventive concept disclosed in this utility model, and these can also be considered as part of the scope of protection of this utility model.

Claims

1. An automatic feeding and waste-rejecting filter molding device, comprising a feeding mechanism (1) and an injection molding mechanism (2) that cooperate with each other, characterized in that: The feeding mechanism (1) includes a feeding platform (3), which is movable back and forth. The feeding platform (3) has notches (4) on its left and right sides for accommodating the mesh fabric. The feeding platform (3) is connected to a power source, which is controlled by a controller. Sequentially arranged along the back-and-forth movement path of the feeding platform (3) are... The loading station is equipped with a loading robot (5) and a loading baffle (6), the loading baffle (6) being arranged on the left and right sides of the loading platform (3); The feeding station is equipped with a feeding guide rail (7) and a camera (9). The camera (9) is located above the loading platform (3). The discharge end of the feeding guide rail (7) is arranged on the left and right sides of the loading platform (3). The feeding end of the feeding guide rail (7) is connected to a vibrating plate (8). The camera (9) is connected to the controller signal. The waste removal station is equipped with a waste removal suction tube (10) and a waste removal baffle (11). The waste removal suction tube (10) is located above the loading platform (3). The waste removal baffle (11) is arranged on the left and right sides of the loading platform (3). The waste removal suction tube (10) is connected to a negative pressure source, which is controlled by the controller.

2. The automatic feeding and waste rejection filter forming equipment as described in claim 1, characterized in that: A ring light source (12) is provided below the camera (9).

3. The automatic feeding and waste rejection filter forming equipment as described in claim 2, characterized in that: The camera (9) has a height adjustment setting.

4. The automatic feeding and waste rejection filter forming equipment as described in claim 1, characterized in that: The feeding robot (5) includes a feeding nozzle, which extends into the mesh fabric during adsorption.

5. The automatic feeding and waste rejection filter forming equipment as described in claim 1, characterized in that: It also includes a discharge mechanism, which includes a discharge rack (14) and a discharge robot. The discharge robot connects the discharge rack (14) and the injection molding mechanism (2). The discharge rack (14) is provided with discharge ports (15). The discharge ports (15) are connected to discharge pipes (16). The outlet of the discharge pipes (16) is equipped with a finished product distribution box.

6. The automatic feeding and waste rejection filter forming equipment as described in claim 5, characterized in that: The feeding mechanism (1) and the discharging mechanism are mounted on the platform, and the finished product distribution box is located below the platform.

7. The automatic feeding and waste rejection filter forming equipment as described in claim 5, characterized in that: The discharge robot includes a discharge nozzle, which has a groove for receiving the upper part of the finished product.

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