A raw material melting device for corrugated pipe production
Patent Information
- Application Number
- CN202521996770.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0004]但是现有技术中缺少计量装置,导致不便于控制物料的混合比例和下料数量,本申请为了解决现有技术中的缺少计量装置的不足,通过设置齿条和齿轮等部件,从而使得储料桶能够通过上下移动带动齿轮和指针转动,达到显示下料数量的效果,因此需要提出一种新的方案来解决这个问题
1、本实用新型通过设置齿条和齿轮等部件,通过设置齿条和齿轮之间相互的配合关系,使得储料桶能够通过齿条带动齿轮和指针转动,从而显示下料数量,进而达到了本实用新型通过设置齿条和齿轮控制物料的混合比例和下料数量的效果。
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Figure CN224898032U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of corrugated pipe production technology, specifically to a device for melting raw materials for corrugated pipe production. Background Technology
[0002] Corrugated pipes mainly include metal corrugated pipes, corrugated expansion joints, corrugated heat exchange tubes, diaphragm boxes, and metal flexible hoses. Metal corrugated pipes are mainly used to compensate for pipeline thermal deformation, damping, and absorbing pipeline settlement deformation, and are widely used in petrochemical, instrumentation, aerospace, chemical, power, cement, and metallurgical industries. Corrugated pipes made of plastics and other materials play an irreplaceable role in media transportation, power wiring, machine tools, and home appliances.
[0003] Corrugated pipes are usually made of high-density polyethylene. Depending on the application and production requirements, the factory will mix different types of plastic granules in a certain proportion, and then heat and melt them in an extruder before injecting them into the mold.
[0004] However, the lack of a metering device in the existing technology makes it difficult to control the mixing ratio and the quantity of materials dispensed. In order to solve the problem of the lack of a metering device in the existing technology, this application sets up components such as racks and gears, so that the storage hopper can drive the gears and pointers to rotate by moving up and down, thereby achieving the effect of displaying the quantity of materials dispensed. Therefore, a new solution is needed to solve this problem. Utility Model Content
[0005] In view of the above-mentioned background technology, there are shortcomings and defects in the existing technology due to the lack of measuring devices.
[0006] This utility model discloses a melting device for corrugated pipe production raw materials, including a mixing tank. Two storage tanks are arranged above the mixing tank. A limiting ring is slidably connected to the outer surface of each storage tank. Three limiting rods arranged at equal angles are fixedly connected to the outer surface of each storage tank. A spring is sleeved on the outer surface of each limiting rod. A rack is fixedly connected to the outer surface of each storage tank. A support plate is arranged above the mixing tank. Two gears are rotatably connected to one side of the support plate, each gear meshing with a corresponding rack. Two pointers are rotatably connected to the other side of the support plate, each pointer fixedly connected to a corresponding gear.
[0007] Furthermore, a lower positioning plate is fixedly connected to the outer surface of the mixing barrel, a bottom plate is provided below the mixing barrel, and two columns are fixedly connected to the upper surface of the bottom plate.
[0008] Furthermore, an upper positioning plate is fixedly connected to the outer surface of the mixing barrel, and two support plates are fixedly connected to the upper surface of the upper positioning plate.
[0009] Furthermore, the upper surface of the upper positioning plate is fixedly connected to two feeding slots, each feeding slot being fixedly connected to a corresponding support plate.
[0010] Furthermore, a support frame is provided on one side of the mixing tank, and the top of the support frame is fixedly connected to the support plate.
[0011] Furthermore, a center plate is fixedly connected to the upper surface of the upper positioning plate, a first motor is fixedly installed on the upper surface of the center plate, and a mixing roller is rotatably connected to the lower surface of the center plate.
[0012] Furthermore, a heating device is installed on the upper surface of the base plate, and a material conveying pipe is provided inside the heating device. A second motor is fixedly installed on the upper surface of the base plate, and a material conveying screw is fixedly connected to the output end of the second motor.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting up components such as racks and gears, and by setting the mutual cooperation between the racks and gears, enables the storage hopper to drive the gears and pointers to rotate through the racks, thereby displaying the quantity of material being discharged. Thus, this utility model achieves the effect of controlling the mixing ratio and the quantity of material being discharged by setting up racks and gears.
[0014] 2. By setting up components such as a center plate and a mixing roller, and through the cooperation between the center plate and the mixing roller, the first motor can drive the mixing roller to rotate and stir the material inside the mixing box, thereby achieving the effect of more uniform material mixing by setting up the center plate and the mixing roller. Attached Figure Description
[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the rack structure of this utility model; Figure 3 This is a schematic diagram of the internal structure of the mixing tank and conveying pipe of this utility model; Figure 4 This is a schematic diagram of the limiting ring structure of this utility model.
[0016] In the diagram: 1. Mixing bucket; 2. Storage bucket; 3. Limiting ring; 4. Limiting rod; 5. Spring; 6. Rack; 7. Support plate; 8. Gear; 9. Pointer; 10. Lower positioning plate; 11. Base plate; 12. Column; 13. Upper positioning plate; 14. Support plate; 15. Discharge chute; 16. Support frame; 17. Center plate; 18. Mixing roller; 19. Conveying pipe; 20. Conveying screw. Detailed Implementation
[0017] The following illustrations will reveal several embodiments of the present invention. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these physical details are not essential. Furthermore, for the sake of simplicity, some conventional structures and components will be shown in a simple schematic manner in the illustrations.
[0018] Please see Figure 1 , 2 3, 4, This utility model discloses a raw material melting device for corrugated pipe production, comprising a mixing tank 1, two storage tanks 2 above the mixing tank 1, a limiting ring 3 slidably connected to the outer surface of each storage tank 2, three equidistantly arranged limiting rods 4 fixedly connected to the outer surface of each storage tank 2, a spring 5 sleeved on the outer surface of each limiting rod 4, and a rack 6 fixedly connected to the outer surface of each storage tank 2. A support plate 7 is provided above the mixing tank 1, two gears 8 are rotatably connected to one side of the support plate 7, each gear 8 meshing with a corresponding rack 6, and two pointers 9 are rotatably connected to the other side of the support plate 7. A control valve is installed at the bottom of the mixing tank 1 and each storage tank 2, which is fixedly connected to a corresponding gear 8. The material discharge is controlled by opening the control valve. Two limit rings 3 are fixedly connected. The top of each spring 5 is in contact with the outer surface of the corresponding storage tank 2. Each limit rod 4 is slidably connected to the inside of the corresponding limit ring 3. The bottom of each spring 5 is in contact with the upper surface of the corresponding limit ring 3. The support plate 7 is marked with a scale at the position corresponding to the pointer 9. When the amount of material inside the storage tank 2 changes, the storage tank 2 moves up and down. The storage tank 2 drives the gear 8 to rotate through the rack 6. The gear 8 drives the pointer 9 to rotate, thereby displaying the scale.
[0019] A lower positioning plate 10 is fixedly connected to the outer surface of the mixing tank 1. A bottom plate 11 is provided below the mixing tank 1. Two columns 12 are fixedly connected to the upper surface of the bottom plate 11. The middle section of each column 12 is fixedly connected to the lower positioning plate 10. The columns 12 support the mixing tank 1 through the lower positioning plate 10.
[0020] An upper positioning plate 13 is fixedly connected to the outer surface of the mixing tank 1. Two support plates 14 are fixedly connected to the upper surface of the upper positioning plate 13. The lower surface of the upper positioning plate 13 is fixedly connected to the top of the column 12. The top of each support plate 14 is fixedly connected to the corresponding limiting ring 3.
[0021] Two feeding troughs 15 are fixedly connected to the upper surface of the upper positioning plate 13. Each feeding trough 15 is fixedly connected to the corresponding support plate 14. Each feeding trough 15 is located below the control valve of the corresponding storage tank 2. The feeding trough 15 is used to transport the material inside the storage tank 2 to the inside of the mixing tank 1.
[0022] A support frame 16 is provided on one side of the mixing tank 1. The top of the support frame 16 is fixedly connected to the support plate 7. The support frame 16 is fixedly connected to the lower positioning plate 10 and the upper positioning plate 13. The support frame 16 provides support for the support plate 7 and the mixing tank 1.
[0023] A center plate 17 is fixedly connected to the upper surface of the upper positioning plate 13. A first motor is fixedly installed on the upper surface of the center plate 17. A mixing roller 18 is rotatably connected to the lower surface of the center plate 17. The top end of the mixing roller 18 is fixedly connected to the output end of the first motor. The mixing roller 18 is used to stir the material inside the mixing tank 1.
[0024] A heating device is installed on the upper surface of the base plate 11. The heating device has a conveying pipe 19 inside. A second motor is fixedly installed on the upper surface of the base plate 11. The output end of the second motor is fixedly connected to a conveying screw 20. One end of the conveying pipe 19 is connected to the bottom of the mixing tank 1. The conveying screw 20 is rotatably connected to the inside of the conveying pipe 19. The second motor drives the conveying screw 20 to rotate, thereby conveying the material.
[0025] The implementation principle is as follows: the material is added into the storage tank 2, the control valve at the bottom of the storage tank 2 is opened, the material enters the mixing tank 1 through the feeding chute 15, the spring 5 pushes the storage tank 2 to move up and down, the storage tank 2 drives the rack 6 to move, the rack 6 drives the gear 8 to rotate, the gear 8 drives the pointer 9 to rotate to display the scale, the first motor is started, the output end of the first motor drives the mixing roller 18 to rotate, and the material is stirred, the control valve of the mixing tank 1 is opened, the material enters the conveying pipe 19, the second motor is started, the output end of the second motor drives the conveying screw 20 to rotate and convey the material, the heating device heats the material to a molten state and conveys it to the subsequent mold.
[0026] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.
Claims
1. A device for melting raw materials for corrugated pipe production, comprising a mixing tank (1), characterized in that: Two storage bins (2) are provided above the mixing bin (1). A limiting ring (3) is slidably connected to the outer surface of each storage bin (2). Three limiting rods (4) arranged at equal angles are fixedly connected to the outer surface of each storage bin (2). A spring (5) is sleeved on the outer surface of each limiting rod (4). A rack (6) is fixedly connected to the outer surface of each storage bin (2). A support plate (7) is provided above the mixing bin (1). Two gears (8) are rotatably connected to one side of the support plate (7). Each gear (8) meshes with a corresponding rack (6). Two pointers (9) are rotatably connected to the other side of the support plate (7). Each pointer (9) is fixedly connected to a corresponding gear (8).
2. The corrugated pipe production raw material melting device according to claim 1, characterized in that: The mixing tank (1) is fixedly connected to a lower positioning plate (10) on its outer surface. A bottom plate (11) is provided below the mixing tank (1). Two columns (12) are fixedly connected to the upper surface of the bottom plate (11).
3. The corrugated pipe production raw material melting device according to claim 1, characterized in that: The mixing tank (1) is fixedly connected to an upper positioning plate (13), and the upper surface of the upper positioning plate (13) is fixedly connected to two support plates (14).
4. The corrugated pipe production raw material melting device according to claim 3, characterized in that: The upper surface of the upper positioning plate (13) is fixedly connected to two feeding slots (15), and each feeding slot (15) is fixedly connected to the corresponding support plate (14).
5. The corrugated pipe production raw material melting device according to claim 1, characterized in that: A support frame (16) is provided on one side of the mixing tank (1), and the top of the support frame (16) is fixedly connected to the support plate (7).
6. The corrugated pipe production raw material melting device according to claim 3, characterized in that: The upper surface of the upper positioning plate (13) is fixedly connected to the center plate (17), the upper surface of the center plate (17) is fixedly installed with the first motor, and the lower surface of the center plate (17) is rotatably connected to the mixing roller (18).
7. The corrugated pipe production raw material melting device according to claim 2, characterized in that: A heating device is installed on the upper surface of the base plate (11), and a material conveying pipe (19) is provided inside the heating device. A second motor is fixedly installed on the upper surface of the base plate (11), and a material conveying screw (20) is fixedly connected to the output end of the second motor.