A molding device for plastic processing
Patent Information
- Application Number
- CN202522482273.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-24
AI Technical Summary
在冷却定型方面,部分装置对是采用水冷方式,其使得物料上残留大量的水分,现在对物料进行干燥时,多是通过风机吹风进行吹干,吹风干燥的方式是通过空气流动来去除水分,其确定对应的预除水结构,当物料外侧水分较多时,其风干效果不佳,容易导致物料的干燥不均匀,其影响最终产品的质量,特别是在要求精确控制水分含量的情况下
[0014]与现有技术相比,本实用新型的有益效果是:除水槽内上下对称设置两个吸水管,吸水管顶部开设槽口且两侧有限位挡板,限位挡板顶部安装橡胶板,与滚筒滤网外侧滑动连接;滚筒滤网转动时,旋涡气泵对吸水管内部抽取负压,在限位挡板遮挡下,使滚筒滤网与吸水管槽口具备负压,能在输送物料的同时有效吸附物料外侧水分,提高除水效率;滚筒滤网一端与除水槽转动连接,端部固接齿轮且上下两个齿轮啮合连接,除水槽底部电机驱动其中一个齿轮,通过传动皮带与皮带轮带动两个齿轮啮合转动,进而带动两个滚筒滤网转动,实现对物料的向前输送牵引,滚筒滤网外侧水分通过通孔进入吸水管,再经弯管接头进入过滤箱;过滤箱内吸水网自内向外依次设置不锈钢网、高吸水树脂颗粒填充层和不锈钢网,可对通过的空气进行充分除水,避免水分再次进入系统,保证负压除水效果。
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Figure CN224898040U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic processing technology, specifically to a molding device for plastic processing. Background Technology
[0002] In the plastics processing industry, converting plastic raw materials into moldable granules suitable for manufacturing various products is a crucial step. This typically requires a series of complex and precise processing steps using molding equipment, encompassing extrusion molding, cooling and setting, dehydration and drying, and pelletizing. Regarding cooling and setting, some equipment uses water cooling, which leaves a significant amount of moisture on the material. Currently, drying is often achieved by blowing air through fans. This method removes moisture through airflow, requiring specific pre-drying structures. However, when there is a high level of moisture on the outer surface of the material, the drying effect is poor, leading to uneven drying and impacting the quality of the final product, especially when precise moisture content control is required. Utility Model Content
[0003] The purpose of this invention is to provide a molding apparatus for plastic processing to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a molding apparatus for plastic processing, comprising...
[0005] Extruder;
[0006] A cold water tank is placed at the discharge end of the extruder;
[0007] A dewatering tank is located at the end of the cold water tank. The dewatering tank has two suction pipes installed inside, one above the other. The top of the suction pipe has a slot, and both sides of the slot are fixed with limit baffles. A roller filter screen is installed on the outer side of the suction pipe and is slidably connected to the limit baffles. This is used to perform negative pressure dewatering while pulling and conveying materials.
[0008] The pelletizer is fixed to one end of the dewatering tank.
[0009] Preferably, one end of the drum filter screen is rotatably connected to the dewatering tank, and gears are fixedly connected to the ends of the drum filter screen. The upper and lower gears are meshed together, and a motor that drives one of the gears is fixedly connected to the bottom of the dewatering tank.
[0010] Preferably, the water suction pipe is fixed to one side of the water removal tank, and one end of the water suction pipe is fixed to a bend connector.
[0011] Preferably, one end of the bent pipe joint is fixedly connected to a filter box, and a vortex air pump that draws the inside of the filter box into negative pressure is installed on the outside of the filter box.
[0012] Preferably, a heating box is fixed to the outside of the water tank, an electric heating wire is installed inside the heating box, and a fan for blowing air into the heating box is installed on one side of the heating box.
[0013] Preferably, a metal pipe is fixed to the top of the heating box, and an air outlet hood is installed at the end of the metal pipe.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: Two suction pipes are symmetrically arranged vertically inside the dewatering tank. The top of each suction pipe has a slot and two limit baffles on both sides. A rubber plate is installed on the top of the limit baffles and slidably connected to the outside of the drum filter screen. When the drum filter screen rotates, a vortex air pump draws negative pressure inside the suction pipe. Under the protection of the limit baffles, the drum filter screen and the slot of the suction pipe have negative pressure, which can effectively adsorb moisture from the outside of the material while conveying it, thus improving the dewatering efficiency. One end of the drum filter screen is rotatably connected to the dewatering tank, and a gear is fixedly connected to the other end. Furthermore, the upper and lower gears are meshed and connected. The motor at the bottom of the water tank drives one of the gears, which in turn drives the two gears to rotate via a transmission belt and pulley. This, in turn, drives the two roller filter screens to rotate, thus conveying and pulling the material forward. Water on the outside of the roller filter screens enters the suction pipe through the through holes, and then enters the filter box through the bent pipe joint. Inside the filter box, the water absorption net is arranged from the inside out as a stainless steel mesh, a layer of super absorbent resin particles, and another stainless steel mesh. This can fully remove water from the passing air, prevent water from re-entering the system, and ensure the negative pressure water removal effect. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the water removal tank of this utility model;
[0017] Figure 3 This is a schematic diagram of the heating box of this utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the drum filter screen of this utility model;
[0019] Figure 5 This is a schematic diagram of the water suction pipe of this utility model.
[0020] In the diagram: 1. Extruder; 2. Cold water tank; 3. Dewatering tank; 4. Pelletizer; 6. Air outlet hood; 7. Fan; 8. Heating box; 9. Heating wire; 10. Filter box; 11. Vortex air pump; 12. Pipe bend; 13. Motor; 14. Gear; 15. Drum filter screen; 16. Suction pipe; 17. Limiting baffle. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1 , 2 As shown in Figures 3, 4, and 5, this utility model provides a technical solution: a molding device for plastic processing, comprising: an extruder 1; a cold water tank 2 installed at the discharge end of the extruder 1, a water pump installed at the bottom of the cold water tank 2, and an overflow port installed on one side of the cold water tank 2; a dewatering tank 3 installed at the end of the cold water tank 2, wherein two suction pipes 16 are symmetrically arranged vertically inside the dewatering tank 3, and a slot is opened at the top of the suction pipe 16, and a limiting baffle 17 is fixedly connected to both sides of the slot. The limiting baffle 17 is an aluminum alloy plate, and a rubber plate is installed on the top of the aluminum alloy plate. A roller filter screen 15 is provided on the outside of the suction pipe 16 and is slidably connected to the rubber plate at the end of the limiting baffle 17. The roller filter screen 15 has through holes equidistantly opened on the outside of the roller, so that the holes of the roller filter screen 15 between the two limiting baffles 17 can have adsorption negative pressure, which is used for traction and conveying of materials while performing negative pressure dewatering; and a pelletizer 4 is fixedly connected to one end of the dewatering tank 3.
[0023] It should be noted that in this embodiment, the extruder heats the plastic raw material and extrudes it through a screw. The extruder is equipped with a heating zone, a plasticizing zone, and a cooling zone. The plastic raw material is heated and pressurized by the extruder, and forced to form through the die orifice. The formed material enters the cold water tank 2 for water cooling and shaping. After shaping, it passes through two roller filters 15. During the rolling of the upper and lower roller filters 15, the strip-shaped material is conveyed to one end. At the same time, the vortex air pump 11 draws negative pressure into the suction pipe 16. Under the protection of the limiting baffle 17, the suction pipe 16 has negative pressure at the opening of the roller filters 15 and the suction pipe 16, thereby adsorbing and removing water from the outside of the material during the conveying process. Then, it enters the pelletizer for cutting.
[0024] In one embodiment, one end of the drum filter screen 15 is rotatably connected to the dewatering tank 3, and gears 14 are fixedly connected to the ends of the drum filter screen 15. The upper and lower gears 14 are meshed and connected, and a motor 13 that drives one of the gears 14 is fixedly connected to the bottom of the dewatering tank 3.
[0025] It should be noted that in this embodiment, the two ends of the drum filter screen 15 rotate with the inner wall of the dewatering tank 3, the suction pipe 16 is rotatably connected to one end of the drum filter screen 15, and the motor 13 drives the gear 14 to rotate through the transmission belt and pulley. The two gears 14 mesh to drive the two drum filters 15 to rotate, thereby conveying and pulling the material forward during the rotation of the drum filter screen 15.
[0026] In one embodiment, the suction pipe 16 is fixed to one side of the dewatering tank 3, and one end of the suction pipe 16 is fixed to a bend joint 12. One end of the bend joint 12 is fixed to a filter box 10. A vortex air pump 11 is installed on the outside of the filter box 10 to draw the inside of the filter box 10 into negative pressure.
[0027] It should be noted that in this embodiment, the vortex air pump generates negative pressure to extract the gas inside the filter box, thereby creating a negative pressure environment inside the filter box. Under the connection between the elbow joint 12 and the water suction pipe 16, the groove of the water suction pipe 16 is under negative pressure, so that the water on the outside of the roller filter screen 15 enters the water suction pipe 16 through the through hole and then enters the filter box 10 through the elbow joint 12. The filter box 10 is equipped with a water suction net, which is arranged from the inside to the outside as a stainless steel mesh, a super absorbent resin particle filling layer, and a stainless steel mesh, thereby removing water from the air passing through the filter box 10.
[0028] In one embodiment, a heating box 8 is fixedly connected to the outside of the water tank 3, an electric heating wire 9 is installed inside the heating box 8, a fan 7 for blowing air into the heating box 8 is installed on one side of the heating box 8, a metal pipe is fixedly connected to the top of the heating box 8, and an air outlet hood 6 is installed at the end of the metal pipe.
[0029] It should be noted that in this embodiment, the fan 7 blows air into the interior of the heating box 8, and the heating box inside the heating box 8 heats the air and then blows it out through the air outlet hood 6, thereby drying the material again and reducing the humidity of the material after pelleting.
[0030] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0031] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A molding apparatus for plastic processing, characterized in that: include: Extruder (1); Cold water tank (2), the cold water tank (2) is placed at the discharge end of the extruder (1); A dewatering tank (3) is placed at the end of the cold water tank (2). The dewatering tank (3) has two suction pipes (16) arranged inside the tank. The top of the suction pipe (16) has a slot. Both sides of the slot are fixedly connected to a limiting baffle (17). A roller filter screen (15) is provided on the outside of the suction pipe (16) and is slidably connected to the limiting baffle (17) for traction and conveying of materials while performing negative pressure dewatering. The pelletizer (4) is fixed to one end of the dewatering tank (3).
2. The molding apparatus for plastic processing according to claim 1, characterized in that: One end of the drum filter (15) is rotatably connected to the dewatering tank (3), and gears (14) are fixedly connected to the ends of the drum filter (15). The upper and lower gears (14) are meshed and connected. A motor (13) that drives one of the gears (14) is fixedly connected to the bottom of the dewatering tank (3).
3. The molding apparatus for plastic processing according to claim 1, characterized in that: The suction pipe (16) is fixed to one side of the water removal tank (3), and one end of the suction pipe (16) is fixed to a bend joint (12).
4. The molding apparatus for plastic processing according to claim 3, characterized in that: One end of the bent pipe joint (12) is fixedly connected to a filter box (10), and a vortex air pump (11) is installed on the outside of the filter box (10) to draw the inside of the filter box (10) into negative pressure.
5. A molding apparatus for plastic processing according to claim 1, characterized in that: A heating box (8) is fixed to the outside of the water removal tank (3). An electric heating wire (9) is installed inside the heating box (8). A fan (7) for blowing air into the heating box (8) is installed on one side of the heating box (8).
6. A molding apparatus for plastic processing according to claim 5, characterized in that: A metal pipe is fixed to the top of the heating box (8), and an air outlet hood (6) is installed at the end of the metal pipe.