A self-adjusting device of a cylinder of a back door lower trim panel taking-out system of an automobile
Patent Information
- Application Number
- CN202522277205.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0005]本实用新型的目的在于提供一种汽车背门下饰板取件系统的气缸自调节装置,旨在解决气缸推块无法与产品矫形面完全贴合导致受力不均的问题
[0016]本实用新型的一种汽车背门下饰板取件系统的气缸自调节装置,所述移动架为所述贴合机构提供了安装条件,当需要调节所述气缸本体的贴合角度时,启动所述限位组件一和所述限位组件二分别解除对所述纵向调节组件和所述横向调节组件的限位,启动所述纵向调节组件,所述纵向调节组件工作驱动所述调节板上的所述气缸本体在所述转动组件上移动进行纵向调节后,所述横向调节组件工作驱动所述调节板在所述转动组件上移动,并调节至预设位置,所述限位组件一和所述限位组件二复位,即可完成对所述气缸本体的贴合角度调节,从而解决了气缸推块无法与产品矫形面完全贴合导致受力不均的问题。
Smart Images

Figure CN224898070U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive parts manufacturing technology, and in particular to a cylinder self-adjustment device for a car tailgate lower trim panel removal system. Background Technology
[0002] In the manufacturing process of automotive tailgate trim panels, the straightening process is a crucial step to ensure that the product's dimensional accuracy and shape meet design requirements. However, existing cylinder pusher assembly mechanisms have the following prominent problems in practical applications:
[0003] Poor initial fit: The product's straightening surface is often sloping. Due to the limitations of the structure and assembly method of traditional cylinder pushers, the pusher usually cannot fully fit the product's straightening surface. This leads to uneven force on the product during the straightening process, with some areas failing to achieve effective straightening, thus affecting the overall quality of the product.
[0004] Dynamic fit is difficult: During the straightening process, the angle of the product's straightening surface changes. However, the existing cylinder pusher is fixedly installed and cannot automatically adjust with the change in the angle of the product's straightening surface, making it impossible for the product and the pusher to fit completely. This single-line force not only results in poor straightening effect but also easily leads to concentrated stress points, causing product damage, increasing the product defect rate, and raising production costs. Utility Model Content
[0005] The purpose of this utility model is to provide a cylinder self-adjustment device for a car tailgate lower trim panel removal system, which aims to solve the problem of uneven force caused by the cylinder push block not being able to fully fit with the product's orthopedic surface.
[0006] To achieve the above objectives, in a first aspect, this utility model provides a cylinder self-adjusting device for a car tailgate lower trim panel removal system, comprising a movable frame, a cylinder body, and a bonding mechanism. The bonding mechanism includes a base frame, a longitudinal adjustment component, a first limiting component, a lateral adjustment component, a second limiting component, a rotating component, and an adjusting plate. The base frame is fixedly connected to the movable frame and located on one side of the movable frame. The longitudinal adjustment component is mounted on the base frame, the first limiting component is mounted on one side of the base frame, the lateral adjustment component is mounted on the base frame, the second limiting component is mounted on one side of the base frame, the rotating component is mounted on the base frame, and the adjusting plate is mounted on the rotating component.
[0007] The longitudinal adjustment assembly includes a motor, a drive shaft, an arc-shaped plate, and a rotating shaft. The arc-shaped plate has a through groove. The motor is fixedly connected to the base frame and located on one side of the base frame. The drive shaft is fixedly connected to the output end of the motor and rotatably connected to the base frame. The arc-shaped plate is fixedly connected to the drive shaft and located on the drive shaft. The rotating shaft is fixedly connected to the arc-shaped plate and rotatably connected to the base frame.
[0008] The lateral adjustment assembly includes a second motor, a second transmission shaft, a second arc-shaped plate, and a second rotating shaft. The arc-shaped plate has a second through groove. The second motor is fixedly connected to the base frame and located on one side of the base frame. The second transmission shaft is fixedly connected to the output end of the second motor and rotatably connected to the base frame. The second arc-shaped plate is fixedly connected to the second transmission shaft and located above the first arc-shaped plate. The second rotating shaft is fixedly connected to the second arc-shaped plate and rotatably connected to the base frame.
[0009] The rotating assembly includes a slider one, a rotating ball, and a slider two. The rotating ball has a groove one and a groove two. The slider one is fixedly connected to the base frame and is located in the groove one. The rotating ball is slidably connected to the slider one and is located on the slider one. The slider two is slidably connected to the rotating ball and is located in the groove two.
[0010] The adjusting plate includes a connecting rod and a plate body. The connecting rod is fixedly connected to the second slider and is located in the first and second through slots. The plate body is fixedly connected to the connecting rod and is connected to the cylinder body.
[0011] The limiting component includes a fixed head, an electric actuator, a connecting frame, a limiting block, and a guide rod. The fixed head has a fixing hole and is fixedly connected to the rotating shaft and rotatably connected to the base frame. The electric actuator is fixedly connected to the base frame and located on one side of the base frame. The connecting frame is fixedly connected to the output end of the electric actuator. The limiting block is fixedly connected to the connecting frame and located in the fixing hole. The guide rod is fixedly connected to the connecting frame, passes through the base frame, and is slidably connected to the base frame.
[0012] In a second aspect, a cylinder self-adjustment method for a vehicle tailgate lower trim panel retrieval system, used in the cylinder self-adjustment device of the vehicle tailgate lower trim panel retrieval system described in the first aspect, includes the following steps:
[0013] Activate limit component one and limit component two to release the limits on the longitudinal adjustment component and the lateral adjustment component, respectively;
[0014] When the longitudinal adjustment component is activated, the cylinder body on the adjustment plate moves on the rotating component to perform longitudinal adjustment. Then, the lateral adjustment component drives the adjustment plate to move on the rotating component and adjusts it to the preset position.
[0015] Limit component one and limit component two reset to complete the adjustment of the contact angle of the cylinder body.
[0016] This utility model discloses a cylinder self-adjusting device for a car tailgate lower trim panel removal system. The movable frame provides installation conditions for the bonding mechanism. When it is necessary to adjust the bonding angle of the cylinder body, the first limiting component and the second limiting component are activated to release the limits on the longitudinal adjustment component and the lateral adjustment component, respectively. The longitudinal adjustment component is then activated, driving the cylinder body on the adjustment plate to move on the rotating component for longitudinal adjustment. After this, the lateral adjustment component drives the adjustment plate to move on the rotating component and adjust it to a preset position. The first limiting component and the second limiting component are then reset, thus completing the adjustment of the bonding angle of the cylinder body. This solves the problem of uneven force caused by the cylinder pusher not being able to fully bond with the product's shaping surface. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the cylinder self-adjusting device of a car tailgate lower trim panel removal system provided by this utility model.
[0019] Figure 2 This is a schematic diagram of the bonding mechanism.
[0020] Figure 3 This is a side view of the fitting mechanism.
[0021] Figure 4 It is a cross-sectional view of the fitting mechanism.
[0022] Figure 5 This is a flowchart of a cylinder self-adjustment method for a car tailgate lower trim panel removal system provided by this utility model.
[0023] In the diagram: 1-Moving frame, 2-Cylinder body, 3-Base frame, 4-Limiting component II, 5-Motor I, 6-Drive shaft I, 7-Arc plate I, 8-Rotating shaft I, 9-Through groove I, 10-Motor II, 11-Drive shaft II, 12-Arc plate II, 13-Rotating shaft II, 14-Through groove II, 15-Slider I, 16-Rotating ball, 17-Slider II, 18-Slide groove I, 19-Slide groove II, 20-Connecting rod, 21-Plate body, 22-Fixed head, 23-Electric push rod, 24-Connecting frame, 25-Limiting block, 26-Guide rod, 27-Fixed hole. Detailed Implementation
[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0025] Please see Figures 1 to 4 In a first aspect, this utility model provides a cylinder self-adjusting device for a car tailgate lower trim panel removal system, including a movable frame 1, a cylinder body 2, and a bonding mechanism. The bonding mechanism includes a base frame 3, a longitudinal adjustment component, a first limiting component, a lateral adjustment component, a second limiting component 4, a rotating component, and an adjusting plate. The base frame 3 is fixedly connected to the movable frame 1 and is located on one side of the movable frame 1. The longitudinal adjustment component is installed on the base frame 3. The first limiting component is installed on one side of the base frame 3. The lateral adjustment component is installed on the base frame 3. The second limiting component 4 is installed on one side of the base frame 3. The rotating component is installed on the base frame 3. The adjusting plate is installed on the rotating component.
[0026] In this embodiment, the limiting component one and the limiting component two 4 have the same structure. The movable frame 1 provides the installation conditions for the bonding mechanism. When it is necessary to adjust the bonding angle of the cylinder body 2, the limiting component one and the limiting component two 4 are activated to release the limiting of the longitudinal adjustment component and the lateral adjustment component, respectively. The longitudinal adjustment component is activated, and the cylinder body 2 on the adjustment plate is moved on the rotating component for longitudinal adjustment. Then, the lateral adjustment component is activated, and the adjustment plate is moved on the rotating component and adjusted to the preset position. The limiting component one and the limiting component two 4 are reset, thus completing the adjustment of the bonding angle of the cylinder body 2. This solves the problem of uneven force caused by the cylinder push block not being able to fully fit with the product's orthopedic surface.
[0027] Furthermore, the longitudinal adjustment assembly includes a motor 5, a transmission shaft 6, an arc-shaped plate 7, and a rotating shaft 8. The arc-shaped plate 7 has a through groove 9. The motor 5 is fixedly connected to the base frame 3 and located on one side of the base frame 3. The transmission shaft 6 is fixedly connected to the output end of the motor 5 and rotatably connected to the base frame 3. The arc-shaped plate 7 is fixedly connected to the transmission shaft 6 and located on the transmission shaft 6. The rotating shaft 8 is fixedly connected to the arc-shaped plate 7 and rotatably connected to the base frame 3.
[0028] In this embodiment, the operation of the motor 5 can drive the transmission shaft 6 to rotate, the rotation of the transmission shaft 6 can drive the arc plate 7 to rotate on the transmission shaft 6, and the rotation of the arc plate 7 can drive the connecting rod 20 to move within the through groove 14 for longitudinal adjustment.
[0029] Furthermore, the lateral adjustment assembly includes a second motor 10, a second transmission shaft 11, a second arc plate 12, and a second rotating shaft 13. The arc plate has a second through groove 14. The second motor 10 is fixedly connected to the base frame 3 and located on one side of the base frame 3. The second transmission shaft 11 is fixedly connected to the output end of the second motor 10 and rotatably connected to the base frame 3. The second arc plate 12 is fixedly connected to the second transmission shaft 11 and located above the first arc plate 7. The second rotating shaft 13 is fixedly connected to the second arc plate 12 and rotatably connected to the base frame 3.
[0030] In this embodiment, the operation of the second motor 10 can drive the second transmission shaft 11 to rotate. The rotation of the second transmission shaft 11 can drive the second arc plate 12 to rotate on the second transmission shaft 11. The rotation of the second arc plate 12 can drive the connecting rod 20 to move within the through groove 9 for longitudinal adjustment.
[0031] Furthermore, the rotating assembly includes a first slider 15, a rotating ball 16, and a second slider 17. The rotating ball 16 has a first groove 18 and a second groove 19. The first slider 15 is fixedly connected to the base frame 3 and is located in the first groove 18. The rotating ball 16 is slidably connected to the first slider 15 and is located on the first slider 15. The second slider 17 is slidably connected to the rotating ball 16 and is located in the second groove 19.
[0032] In this embodiment, the first slider 15 provides the installation conditions for the rotating ball 16, the rotating ball 16 provides the installation conditions for the second slider 17, the second slider 17 provides the installation conditions for the connecting rod 20. When the connecting rod 20 moves laterally, it causes the rotating ball 16 to slide on the first slider 15. When the connecting rod 20 moves longitudinally, it causes the second slider 17 to move longitudinally within the second groove 19.
[0033] Furthermore, the adjusting plate includes a connecting rod 20 and a plate body 21. The connecting rod 20 is fixedly connected to the second slider 17 and is located in the first through groove 9 and the second through groove 14. The plate body 21 is fixedly connected to the connecting rod 20 and is connected to the cylinder body 2.
[0034] In this embodiment, the connecting rod 20 can connect the plate 21 and the slider 17, and the plate 21 provides installation conditions for the cylinder body 2.
[0035] Furthermore, the limiting component includes a fixing head 22, an electric actuator 23, a connecting frame 24, a limiting block 25, and a guide rod 26. The fixing head 22 has a fixing hole 27. The fixing head 22 is fixedly connected to the rotating shaft 8 and rotatably connected to the base frame 3. The electric actuator 23 is fixedly connected to the base frame 3 and is located on one side of the base frame 3. The connecting frame 24 is fixedly connected to the output end of the electric actuator 23. The limiting block 25 is fixedly connected to the connecting frame 24 and is located in the fixing hole 27. The guide rod 26 is fixedly connected to the connecting frame 24, passes through the base frame 3, and is slidably connected to the base frame 3.
[0036] In this embodiment, the fixing head 22, in conjunction with the limiting block 25, can limit the rotation shaft 8. The operation of the electric push rod 23 can drive the connecting frame 24 to move. The movement of the connecting frame 24 can drive the limiting block 25 to move. When the connecting frame 24 moves, it drives the guide rod 26 to slide on the base frame 3. The guide rod 26 guides and limits the connecting frame 24, thereby improving the stability of the connecting frame 24 when it moves.
[0037] When it is necessary to adjust the contact angle of the cylinder body 2, the electric actuator 23 is activated to drive the connecting frame 24 to move away from the base frame 3. The connecting frame 24 drives the limiting block 25 to move away from the fixing head 22 until the fixing head 22 is completely removed from the fixing hole 27, thus releasing the restriction on the transmission shaft 6. At the same time, the limiting component releases the restriction on the rotating shaft 13, and the motor 5 is activated. The motor 5 drives the transmission shaft 6 to rotate. The drive shaft 6 drives the arc-shaped plate 7 to rotate on the rotating shaft 8. The arc-shaped plate 7 drives the connecting rod 20 to move within the through groove 14. The connecting rod 20 drives the slider 17 to slide within the sliding groove 19 on the rotating ball 16. Simultaneously, the connecting rod 20 drives the cylinder body 2 on the plate 21 to move longitudinally until the push block on the cylinder body 2 moves to a preset position. At this point, the motor 5 stops working, and the motor 10 is started. The motor 10 then begins to operate. The second transmission shaft 11 is driven to rotate, which in turn drives the second arc-shaped plate 12 to rotate on the second rotation shaft 13. The second arc-shaped plate 12, through the second slider 17 on the connecting rod 20, drives the rotating ball 16 to slide on the first slider 15, and simultaneously drives the connecting rod 20 to move within the first slide groove 18. The connecting rod 20 drives the cylinder body 2 on the plate 21 to move laterally until the push block on the cylinder body 2 moves to a preset angle, at which point the second motor 10 stops working. The electric push rod 23 drives the connecting frame 24 to move closer to the base frame 3. The connecting frame 24 drives the limiting block 25 to move closer to the fixing head 22 until the limiting block 25 moves into the fixing hole 27, limiting the rotation shaft 13. At the same time, the limiting component 4 resets to limit the rotation shaft 13, thus completing the adjustment of the fitting angle of the cylinder body 2. This solves the problem of uneven force caused by the cylinder push block not being able to fully fit with the product straightening surface.
[0038] Please see Figure 5 Secondly, a cylinder self-adjustment method for an automotive tailgate lower trim panel removal system, used in the cylinder self-adjustment device of the automotive tailgate lower trim panel removal system described in the first aspect, includes the following steps:
[0039] S1 activates limit component one and limit component two 4 to release the limits on the longitudinal adjustment component and the lateral adjustment component respectively;
[0040] Specifically, when it is necessary to adjust the contact angle of the cylinder body 2, the electric actuator 23 is activated to drive the connecting frame 24 to move away from the base frame 3. The connecting frame 24 drives the limiting block 25 to move away from the fixing head 22 until the fixing head 22 is completely removed from the fixing hole 27, thereby releasing the restriction on the transmission shaft 6. At the same time, the limiting component works to release the restriction on the rotating shaft 13.
[0041] S2 starts the longitudinal adjustment component. After the cylinder body 2 on the adjustment plate moves on the rotating component to make longitudinal adjustment, the transverse adjustment component drives the adjustment plate to move on the rotating component and adjusts it to the preset position.
[0042] Specifically, the motor 5 is started, which drives the transmission shaft 6 to rotate. The transmission shaft 6 drives the arc plate 7 to rotate on the rotating shaft 8. The arc plate 7 drives the connecting rod 20 to move within the through groove 14. The connecting rod 20 drives the slider 17 to slide within the groove 19 on the rotating ball 16. Simultaneously, the connecting rod 20 drives the cylinder body 2 on the plate 21 to move longitudinally until the push block on the cylinder body 2 moves to the preset position. The motor 5 then stops working, and the circuit is started. The second motor 10 drives the second transmission shaft 11 to rotate. The second transmission shaft 11 drives the second arc plate 12 to rotate on the second rotation shaft 13. The second arc plate 12 drives the second rotating ball 16 to slide on the first slider 15 through the second slider 17 on the connecting rod 20. At the same time, it drives the connecting rod 20 to move in the first slide groove 18. The connecting rod 20 drives the cylinder body 2 on the plate 21 to move laterally until the push block on the cylinder body 2 moves to a preset angle, and then the second motor 10 stops working.
[0043] S3 limit component one and limit component two 4 reset to complete the adjustment of the contact angle of the cylinder body 2.
[0044] Specifically, the electric actuator 23 drives the connecting frame 24 to move closer to the base frame 3. The connecting frame 24 drives the limiting block 25 to move closer to the fixing head 22 until the limiting block 25 moves into the fixing hole 27 to limit the rotation shaft 13. At the same time, the limiting component 4 resets to limit the rotation shaft 13, thus completing the adjustment of the fitting angle of the cylinder body 2.
[0045] The above-disclosed embodiment is merely a preferred embodiment of the cylinder self-adjustment device of the automotive tailgate lower trim panel removal system of this utility model. Of course, it should not be construed as limiting the scope of this utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of this utility model still fall within the scope of this utility model.
Claims
1. A cylinder self-adjusting device for a car tailgate lower trim panel retrieval system, comprising a moving frame and a cylinder body, characterized in that, It also includes a bonding mechanism, which includes a base frame, a longitudinal adjustment component, a first limiting component, a lateral adjustment component, a second limiting component, a rotating component, and an adjustment plate; The base frame is fixedly connected to the movable frame and located on one side of the movable frame. The longitudinal adjustment component is installed on the base frame. The first limiting component is installed on one side of the base frame. The lateral adjustment component is installed on the base frame. The second limiting component is installed on one side of the base frame. The rotating component is installed on the base frame. The adjusting plate is installed on the rotating component.
2. The cylinder self-adjusting device of the automotive tailgate lower trim panel removal system as described in claim 1, characterized in that, The longitudinal adjustment assembly includes a motor, a drive shaft, an arc-shaped plate, and a rotating shaft. The arc-shaped plate has a through groove. The motor is fixedly connected to the base frame and located on one side of the base frame. The drive shaft is fixedly connected to the output end of the motor and rotatably connected to the base frame. The arc-shaped plate is fixedly connected to the drive shaft and located on the drive shaft. The rotating shaft is fixedly connected to the arc-shaped plate and rotatably connected to the base frame.
3. The cylinder self-adjusting device of the automotive tailgate lower trim panel removal system as described in claim 2, characterized in that, The lateral adjustment assembly includes a second motor, a second transmission shaft, a second arc-shaped plate, and a second rotating shaft. The arc-shaped plate has a second through groove. The second motor is fixedly connected to the base frame and located on one side of the base frame. The second transmission shaft is fixedly connected to the output end of the second motor and rotatably connected to the base frame. The second arc-shaped plate is fixedly connected to the second transmission shaft and located above the first arc-shaped plate. The second rotating shaft is fixedly connected to the second arc-shaped plate and rotatably connected to the base frame.
4. The cylinder self-adjusting device of the automotive tailgate lower trim panel removal system as described in claim 3, characterized in that, The rotating assembly includes a slider one, a rotating ball, and a slider two. The rotating ball has a groove one and a groove two. The slider one is fixedly connected to the base frame and is located in the groove one. The rotating ball is slidably connected to the slider one and is located on the slider one. The slider two is slidably connected to the rotating ball and is located in the groove two.
5. The cylinder self-adjusting device of the automotive tailgate lower trim panel removal system as described in claim 4, characterized in that, The adjusting plate includes a connecting rod and a plate body. The connecting rod is fixedly connected to the second slider and is located in the first and second through slots. The plate body is fixedly connected to the connecting rod and is connected to the cylinder body.
6. The cylinder self-adjusting device of the automotive tailgate lower trim panel removal system as described in claim 2, characterized in that, The limiting assembly includes a fixed head, an electric actuator, a connecting frame, a limiting block, and a guide rod. The fixed head has a fixing hole and is fixedly connected to the rotating shaft and rotatably connected to the base frame. The electric actuator is fixedly connected to the base frame and located on one side of the base frame. The connecting frame is fixedly connected to the output end of the electric actuator. The limiting block is fixedly connected to the connecting frame and located in the fixing hole. The guide rod is fixedly connected to the connecting frame, passes through the base frame, and is slidably connected to the base frame.