An embossing device

Abstract

The utility model discloses a embossing device belongs to embossing processing equipment technical field, including bottom plate, the top end side of bottom plate is fixed with support plate a and support plate b, the inside rotation of support plate a is connected with support roller and roll column, and the same side end of support roller and roll column all is fixed with gear, and the side surface of roll column is pasted and is equipped with embossing sleeve, and the carding subassembly is arranged between embossing sleeve and roll column, and the one end of support plate a is provided with limit component, the utility model discloses through limit component and carding subassembly cooperation realizes the convenient replacement of embossing sleeve, through the mode of dismounting and replacing embossing sleeve, replaces the replacement of integral support roller, can improve production flexibility and efficiency greatly, and this design has reduced the production time and operating strength significantly, makes the production line to be able to quick response different pattern style's processing demand, simultaneously, the separate manufacture and storage cost of embossing sleeve is far lower than integral roll axle, has saved the equipment investment and maintenance cost significantly.

Description

Technical Field

[0001] This utility model relates to the field of embossing equipment technology, and in particular to an embossing device. Background Technology

[0002] In the processing of wood-plastic composite boards, embossing is a crucial surface treatment process. By pressing three-dimensional textures onto the surface of the board, it greatly enhances the product's appearance, texture, and added value, making it closer to the visual effect of natural wood. Currently, the industry commonly uses embossing devices consisting of a pair of interlocking embossing rollers, with at least one roller having a specific pattern engraved on its surface.

[0003] Traditional embossing rollers are mostly one-piece structures, and once the pattern is completed, it is fixed and cannot be changed. When production needs change and different styles or specifications of patterns need to be embossed, the entire embossing roller must be removed from the equipment and replaced with another set of one-piece rollers. This replacement method is not only cumbersome and time-consuming, requiring machine downtime and the use of special tools, resulting in a significant reduction in production efficiency, but also has a long manufacturing cycle and high cost. Its large size also brings a heavy burden of storage and maintenance, which greatly limits the flexibility of the production line and the ability to respond quickly to diversified market demands.

[0004] Therefore, it is necessary to provide an embossing device to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide an embossing device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following solution to the aforementioned technical problems: an embossing device, comprising a base plate, a support plate a and a support plate b fixed on the top side of the base plate, a support roller and a roller column rotatably connected inside the support plate a, gears fixed on the same side ends of the support roller and the roller column, the two gears meshing with each other, a drive motor fixed on the side of the base plate, the output end of the drive motor fixed to one end of the support roller, a detachable and replaceable embossing sleeve fitted on the side of the roller column, a clamping assembly provided between the embossing sleeve and the roller column, and a limiting assembly connecting the support plate a and the support plate b at one end of the support plate a.

[0007] As a further embodiment of this utility model, the limiting component includes a snap-fit ​​plate connected between the support plate a and the support plate b. The snap-fit ​​plate has a slot on its side that fits with the end of the roller. A second protrusion is fixed on the top of the snap-fit ​​plate. The support plate a has a slot on its side that fits with the second protrusion.

[0008] As a further embodiment of this utility model, threaded holes are provided on the top surface of the support plate a and the second convex plate, and bolts are threaded into the threaded holes.

[0009] As a further embodiment of this utility model, two symmetrically distributed first protrusions are fixed on the bottom end of the snap-fit ​​plate, and a groove that fits the first protrusions is provided on the side of the bracket plate b, and bolts are connected to the side of the first protrusions.

[0010] As a further embodiment of this utility model, the clamping assembly includes a clamping groove formed on the side of the roller and arranged along the length of the roller. There are two clamping grooves, and the two clamping grooves are symmetrically distributed. The inner side wall of the embossing sleeve is fixed with a protruding rib that fits into the clamping groove.

[0011] As a further embodiment of this utility model, a stop plate is fixed on the end of the roller away from the snap-fit ​​plate.

[0012] As a further embodiment of this utility model, two symmetrically distributed handles are fixed on the outer side wall of the snap-fit ​​plate, and the surfaces of the handles are fitted with rubber sleeves.

[0013] Compared with the prior art, the beneficial effects of this utility model are: By removing the limiting component and releasing the support at one end of the roller, and using the set clamping component, the embossing sleeve can be removed from the side of the roller and replaced with an embossing sleeve with a different pattern. Thus, the embossing sleeve can be easily replaced by using the limiting component and the clamping component. By replacing the entire embossing roller with the embossing sleeve, the production flexibility and efficiency can be greatly improved. This design significantly reduces changeover time and operational intensity, allowing the production line to quickly respond to the processing needs of different pattern styles. At the same time, the manufacturing and storage cost of the embossing sleeve is much lower than that of the whole roller, effectively saving equipment investment and maintenance costs. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 The overall three-dimensional structure of this utility model Figure 1 ; Figure 2 The overall three-dimensional structure of this utility model Figure 2 ; Figure 3 This is a schematic diagram of the overall front view of the present invention; Figure 4 This is a partial structural diagram of the limiting component of this utility model. Figure 1 ; Figure 5This is a partial structural diagram of the limiting component of this utility model. Figure 2 ; Figure 6 This is a partial structural diagram of the card slot of this utility model; Figure 7 This is a partial structural diagram of the convex rib of this utility model.

[0015] The attached diagram lists the components represented by each number as follows: 1. Limiting component; 101. Snap-fit ​​plate; 102. Groove; 103. Handle; 104. First convex plate; 105. Second convex plate; 106. Slot; 107. Groove; 108. Threaded hole; 2. Mounting component; 201. Snap-fit ​​groove; 202. Raised rib; 203. Stop plate; 3. Support plate a; 4. Support roller; 5. Embossed sleeve; 6. Support plate b; 7. Base plate; 8. Drive motor; 9. Gear; 10. Roller column. Detailed Implementation

[0016] The present invention will be further described below with reference to the embodiments.

[0017] Please see Figure 1-7This utility model provides an embossing device, including a base plate 7. A support plate a3 and a support plate b6 are fixed to the top side of the base plate 7. A support roller 4 and a roller column 10 are rotatably connected inside the support plate a3. Gears 9 are fixed to the same side ends of the support roller 4 and the roller column 10, and the two gears 9 mesh with each other. A drive motor 8 is fixed to the side of the base plate 7. The output end of the drive motor 8 is fixed to one end of the support roller 4. A detachable and replaceable embossing sleeve 5 is fitted onto the side of the roller column 10. A clamping assembly 2 is provided between the embossing sleeve 5 and the roller column 10. A limiting assembly 1 connecting the support plate a3 and the support plate b6 is provided at one end of the support plate a3. In use, the output end of the drive motor 8 drives the support roller 4 to rotate, thereby causing the support roller 4 and the roller column 10 to rotate in opposite directions through the meshing of the two gears 9. The embossing sleeve 5 is fitted onto the side of the roller column 10 through the clamping assembly 2. Passing between the support roller 4 and the roller column 10, the rotating roller column 10 drives the embossing sleeve 5 and the support roller 4 to rotate in opposite directions to emboss the plastic board. When it is necessary to change the embossing pattern, the limiting component 1 is removed, the support on one end of the roller column 10 is released, and the embossing sleeve 5 can be removed from the side of the roller column 10 by the set clamping component 2. Then, an embossing sleeve 5 with a different pattern is installed on the roller column 10. Thus, the embossing sleeve 5 can be easily replaced by the limiting component 1 and the clamping component 2. By replacing the embossing sleeve 5 with the whole embossing roller, the production flexibility and efficiency can be greatly improved. This design significantly reduces changeover time and operational intensity, allowing the production line to quickly respond to the processing needs of different pattern styles. At the same time, the individual manufacturing and storage cost of the embossing sleeve 5 is much lower than that of the whole roller, effectively saving equipment investment and maintenance costs.

[0018] Further as Figure 1 , Figure 2 and Figure 5As shown, it is worth noting that the limiting component 1 includes a snap-fit ​​plate 101 connected between the support plate a3 and the support plate b6. The snap-fit ​​plate 101 has a slot 102 on its side that fits into the end of the roller 10. A second protruding plate 105 is fixed to the top of the snap-fit ​​plate 101. The support plate a3 has a slot 106 on its end side that fits into the second protruding plate 105. Threaded holes 108 are provided on the top surface of the support plate a3 and the second protruding plate 105, and bolts are threaded into the threaded holes 108. In the overall design... When in use, the second protrusion 105 at the end of the snap-fit ​​plate 101 is snapped into the slot 106 and a bolt is installed in the threaded hole 108 to fix the snap-fit ​​plate 101. At this time, one end of the roller 10 is snapped into the groove 102, thereby providing stable support for the rotation of the roller 10. When it is necessary to replace the embossing sleeve 5, the snap-fit ​​plate 101 is removed to release the restriction on one end of the roller 10, so that one end of the roller 10 is in an open state, and the embossing sleeve 5 can be removed from the side of the roller 10.

[0019] Further as Figure 5 As shown, it is worth noting that two symmetrically distributed first protrusions 104 are fixed on the bottom end of the snap-fit ​​plate 101. The side of the bracket plate b6 is provided with a groove 107 that fits the first protrusions 104. Bolts are connected to the side of the first protrusions 104. In actual operation, the stability of the snap-fit ​​plate 101 is further improved by snapping the first protrusions 104 on the bottom end of the snap-fit ​​plate 101 into the groove 107 and installing bolts thereon.

[0020] Further as Figure 6 and Figure 7 As shown, it is worth noting that the mounting assembly 2 includes a slot 201 formed on the side of the roller 10 and arranged along the length of the roller 10. There are two slots 201, and the two slots 201 are symmetrically distributed. The inner side wall of the embossing sleeve 5 is fixed with a rib 202 that fits into the slot 201. When the embossing sleeve 5 is mounted on the side of the roller 10, the rib 202 is engaged in the slot 201, so that the rotating roller 10 can drive the embossing sleeve 5 to rotate synchronously, so that the embossing sleeve 5 and the support roller 4 cooperate to perform embossing on the plastic board. When one end of the roller 10 is in an open state, the embossing sleeve 5 can be easily removed and replaced by pulling it.

[0021] The working process of this solution is as follows: The output end of the drive motor 8 drives the support roller 4 to rotate, thereby driving the support roller 4 and the roller column 10 to rotate in opposite directions through the cooperation of two gears 9. The embossing sleeve 5 is clamped and sleeved on the side of the roller column 10. The plastic board passes between the support roller 4 and the roller column 10. The embossing process of the plastic board is performed by the embossing sleeve 5 and the support roller 4 rotating in opposite directions. When it is necessary to change the embossing pattern, the retaining plate 101 is removed, thereby releasing the restriction on one end of the roller column 10, so that one end of the roller column 10 is in an open state. By pulling the embossing sleeve 5, the embossing sleeve 5 can be easily removed and replaced with an embossing sleeve 5 with a different pattern and installed on the roller column 10.

[0022] Further as Figure 6 As shown, it is worth noting that a stop plate 203 is fixed on the end of the roller 10 away from the snap plate 101. In actual operation, the stop plate 203 limits one end of the embossing sleeve 5, which helps the embossing sleeve 5 to be installed in place on the roller 10.

[0023] Further as Figure 5 As shown, it is worth noting that two symmetrically distributed handles 103 are fixed on the outer side wall of the snap-fit ​​plate 101, and rubber sleeves are fitted on the surface of the handles 103; in actual operation, the snap-fit ​​plate 101 can be easily removed by using the handles 103, which facilitates operation.

[0024] In summary: When it is necessary to change the embossing pattern, the limiting component 1 can be removed, the support at one end of the roller 10 can be released, and the embossing sleeve 5 can be removed from the side of the roller 10 through the set clamping component 2. Then, an embossing sleeve 5 with a different pattern can be installed on the roller 10. Thus, the embossing sleeve 5 can be easily replaced by the combination of the limiting component 1 and the clamping component 2. By replacing the embossing sleeve 5 with the whole embossing roller, the production flexibility and efficiency can be greatly improved. This design significantly reduces changeover time and operational intensity, allowing the production line to quickly respond to the processing needs of different pattern styles. At the same time, the individual manufacturing and storage cost of the embossing sleeve 5 is much lower than that of the whole roller, effectively saving equipment investment and maintenance costs.

[0025] The drive motor 8 can be purchased from the market. The drive motor 8 is equipped with a power supply. It is a mature technology in this field and has been fully disclosed. Therefore, it will not be described again in the specification.

Claims

1. An embossing device, comprising a base plate (7), characterized in that, The top side of the base plate (7) is fixed with a support plate a (3) and a support plate b (6). The support plate a (3) is rotatably connected with a support roller (4) and a roller column (10). The same side ends of the support roller (4) and the roller column (10) are fixed with gears (9) and the two gears (9) mesh with each other. The side of the base plate (7) is fixed with a drive motor (8). The output end of the drive motor (8) is fixed with one end of the support roller (4). The side of the roller column (10) is fitted with a detachable and replaceable embossing sleeve (5). A clamping assembly (2) is provided between the embossing sleeve (5) and the roller column (10). A limiting assembly (1) is provided at one end of the support plate a (3) and the support plate b (6).

2. The embossing device according to claim 1, characterized in that, The limiting component (1) includes a snap-fit ​​plate (101) connected between the support plate a (3) and the support plate b (6). The snap-fit ​​plate (101) has a slot (102) on its side that fits with the end of the roller (10). A second protrusion plate (105) is fixed on the top of the snap-fit ​​plate (101). The support plate a (3) has a slot (106) on its side that fits with the second protrusion plate (105).

3. The embossing device according to claim 2, characterized in that, The top surface of the support plate a (3) and the second convex plate (105) are both provided with threaded holes (108), and bolts are threaded into the threaded holes (108).

4. The embossing device according to claim 3, characterized in that, Two symmetrically distributed first protrusions (104) are fixed on the bottom end of the snap-fit ​​plate (101). The side of the bracket plate b (6) is provided with a groove (107) that fits the first protrusions (104). Bolts are connected to the side of the first protrusions (104).

5. The embossing device according to claim 2, characterized in that, The mounting assembly (2) includes a slot (201) opened on the side of the roller (10) and arranged along the length of the roller (10). There are two slots (201) and the two slots (201) are symmetrically distributed. The inner wall of the embossing sleeve (5) is fixed with a rib (202) that fits into the slot (201).

6. The embossing device according to claim 5, characterized in that, A stop plate (203) is fixed on the end of the roller (10) away from the snap plate (101).

7. The embossing device according to claim 2, characterized in that, Two symmetrically distributed handles (103) are fixed on the outer side wall of the snap-fit ​​plate (101), and the surface of the handles (103) is fitted with rubber sleeves.

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