Felt pasting tool for automobile interior metal card assembly tool

Abstract

The utility model relates to the technical field of automobile accessory processing, specifically relates to a felt pasting frock of automobile interior metal card assembly tool, including work bench and pasting mechanism, pasting mechanism includes clamping assembly, feeding assembly, bonding assembly, blanking assembly and collection subassembly, places the assembly tool on clamping assembly, fixes it through clamping assembly, and the felt to be pasted is taken down by feeding assembly work, and removes to the assembly opening of assembly tool, and bonding assembly work promotes the felt to move to the side close to assembly tool, and sticks together with assembly tool with the face that has been coated with adhering agent, resets after bonding assembly and clamping assembly, and the blanking assembly resets after the assembly component that completes bonding is pushed into collection subassembly in blanking assembly, can complete pasting to assembly tool and felt to solve the problem that the felt pasting position appears deviation because of operator fatigue when traditional manual felt pasting.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts processing technology, and in particular to a felt pasting fixture for assembling metal clips for automotive interiors. Background Technology

[0002] In modern automobile manufacturing processes, metal clip assembly tools for automotive interiors are an indispensable and crucial tool. They are primarily used to precisely and securely install and fix various interior components, such as seat parts, dashboard assemblies, and door panel trim pieces, in their respective positions. These metal clips are typically made of metal with a certain degree of strength and toughness, and come in various shapes to adapt to the structural characteristics and installation requirements of different interior components.

[0003] In the traditional assembly process of metal inserts for automotive interiors, the application of felt has always been a significant problem. The role of felt in metal insert assembly is crucial; it primarily serves to cushion, absorb shocks, insulate against sound, and prevent scratches caused by direct contact between the metal inserts and interior trim components.

[0004] However, the currently prevalent manual pasting method makes it prone to misalignment of the felt patch. Since manual operation is difficult to guarantee perfect accuracy every time, factors such as operator fatigue, skill level, and the working environment can all affect the accuracy of the pasting position. Once the felt patch is misaligned, it reduces the quality and stability of the metal clip assembly, thus affecting the overall performance and lifespan of the automotive interior. It may even lead to problems such as loosening of interior components and abnormal noises during vehicle use, posing potential risks to passenger experience and vehicle safety. Utility Model Content

[0005] The purpose of this utility model is to provide a felt pasting fixture for assembling metal clips for automotive interiors, which aims to solve the problem of felt pasting position shifting due to operator fatigue during traditional manual felt pasting.

[0006] To achieve the above objectives, in a first aspect, this utility model provides a felt pasting fixture for assembling metal cards for automotive interiors, including a worktable and a pasting mechanism, wherein the pasting mechanism includes a clamping component, a feeding component, an adhesive component, a discharging component, and a collecting component;

[0007] The clamping assembly is mounted on the worktable, the feeding assembly is mounted on the side of the worktable near the clamping assembly, the bonding assembly is mounted on the worktable and is disposed opposite to the clamping assembly, the unloading assembly is mounted on one side of the worktable, and the collecting assembly is mounted below the worktable and located on the side of the worktable near the unloading assembly.

[0008] The clamping assembly includes a motor, a bidirectional screw, two threaded cylinders, two connecting rods, two abutment plates, a guide rail, and two guide blocks. The motor is fixedly connected to the worktable and located inside the worktable. The bidirectional screw is fixedly connected to the output end of the motor and rotatably connected to the worktable. The two threaded cylinders are threadedly connected to the bidirectional screw and are located around the bidirectional screw. The two connecting rods are fixedly connected to the two threaded cylinders and are located on the two threaded cylinders. The two abutment plates are fixedly connected to the two connecting rods and are located on the two connecting rods. The guide rail is fixedly connected to the worktable and located inside the worktable. The two guide blocks are slidably connected to the guide rail and fixedly connected to the two threaded cylinders, both located between the guide rail and the threaded cylinders.

[0009] The feeding assembly includes a mounting frame, a second motor, a turntable, a mounting plate, and a picking rack. The mounting frame is fixedly connected to the workbench and located on the workbench. The second motor is fixedly connected to the mounting frame and located on the mounting frame. The turntable is fixedly connected to the output end of the second motor and rotatably connected to the mounting frame. The mounting plate is fixedly connected to the turntable and located on one side of the turntable. The picking rack is fixedly connected to the mounting plate and located on the side of the mounting plate away from the turntable.

[0010] The bonding assembly includes an electric actuator, a movable plate, a mating block, and a guide rod. The electric actuator is fixedly connected to the worktable and located on the worktable. The movable plate is fixedly connected to the output end of the electric actuator. The mating block is fixedly connected to the mounting plate and located on the side of the movable plate away from the electric actuator. The guide rod is fixedly connected to the movable plate and slidably connected to the worktable, and passes through the worktable.

[0011] The feeding assembly includes an electric push rod II, a moving rod, and a pusher plate. The electric push rod II is fixedly connected to the worktable and located inside the worktable. The moving rod is slidably connected to the worktable and fixedly connected to the output end of the electric push rod II. The pusher plate is fixedly connected to the moving rod and located on the side of the moving rod away from the electric push rod II.

[0012] The collection assembly includes a guide frame and a recycling bin. The guide frame is fixedly connected to the workbench and located on one side of the workbench, while the recycling bin is located below the guide frame.

[0013] Secondly, a method for attaching felt to an automotive interior metal clip assembly tool, using the felt attaching fixture for the automotive interior metal clip assembly tool described in the first aspect, includes the following steps:

[0014] The assembly tool is placed on the clamping assembly and secured by the clamping assembly;

[0015] The loading assembly involves removing the felt to be pasted and moving it to the assembly port of the assembly tool.

[0016] The adhesive component pushes the felt towards the assembly tool and adheres the adhesive-coated side of it to the assembly tool. After completion, the adhesive component and clamping component are reset.

[0017] After the assembly components that have been bonded are pushed into the collecting components, the unloading components are reset, thus completing the bonding of the assembly tools and felt.

[0018] This utility model discloses a felt pasting fixture for an automotive interior metal card assembly tool. The worktable provides the installation conditions for the pasting mechanism. When it is necessary to paste felt onto the assembly tool, the assembly tool is placed on the clamping component and fixed by the clamping component. The feeding component removes the felt to be pasted and moves it to the assembly port of the assembly tool. The bonding component pushes the felt towards the side of the assembly tool and adheres its adhesive-coated surface to the assembly tool. After completion, the bonding component and the clamping component reset. The unloading component pushes the pasted assembly tool into the collecting component, and then the unloading component resets. This completes the pasting of the assembly tool and the felt, thus solving the problem of felt misalignment due to operator fatigue during traditional manual felt pasting. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the felt pasting fixture for an automotive interior metal card assembly tool provided by this utility model.

[0021] Figure 2 This is a top view of a felt pasting fixture for assembling metal clips for automotive interiors, provided by this utility model.

[0022] Figure 3 This is a cross-sectional view along two directions of the electric push rod of a felt pasting fixture for assembling metal clips for automotive interiors, provided by this utility model.

[0023] Figure 4This is a cross-sectional view along the motor direction of a felt pasting fixture for assembling metal clips for automotive interiors, provided by this utility model.

[0024] Figure 5 This is a flowchart of a method for attaching felt to a metal clip assembly tool for automotive interior trim provided by this utility model.

[0025] In the diagram: 1-Workbench, 2-Motor 1, 3-Double-actuator screw, 4-Threaded cylinder, 5-Connecting rod, 6-Supporting plate, 7-Guide rail, 8-Guide block, 9-Mounting bracket, 10-Motor 2, 11-Turntable, 12-Mounting plate, 13-Material pick-up rack, 14-Electric push rod 1, 15-Moving plate, 16-Matching block, 17-Guide rod, 18-Electric push rod 2, 19-Moving rod, 20-Push plate, 21-Guide rack, 22-Recycling box. Detailed Implementation

[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0027] Please see Figures 1 to 4 In the first aspect, this utility model provides a felt pasting fixture for assembling metal cards for automotive interiors, including a workbench 1 and a pasting mechanism, wherein the pasting mechanism includes a clamping component, a feeding component, an adhesive component, a discharging component and a collecting component;

[0028] The clamping assembly is mounted on the worktable 1, the feeding assembly is mounted on the side of the worktable 1 near the clamping assembly, the bonding assembly is mounted on the worktable 1 and is arranged opposite to the clamping assembly, the unloading assembly is mounted on one side of the worktable 1, and the collecting assembly is mounted below the worktable 1 and located on the side of the worktable 1 near the unloading assembly.

[0029] In this embodiment, the workbench 1 provides the installation conditions for the pasting mechanism. When it is necessary to paste felt onto the assembly tool, the assembly tool is placed on the clamping assembly and fixed by the clamping assembly. The feeding assembly removes the felt to be pasted and moves it to the assembly port of the assembly tool. The bonding assembly pushes the felt closer to the assembly tool and attaches the adhesive-coated surface to the assembly tool. After completion, the bonding assembly and the clamping assembly reset. The unloading assembly pushes the pasted assembly into the collecting assembly and then resets. This completes the pasting of the assembly tool and the felt, thus solving the problem of felt misalignment due to operator fatigue during traditional manual pasting.

[0030] Furthermore, the clamping assembly includes a motor 2, a bidirectional screw 3, two threaded cylinders 4, two connecting rods 5, two abutment plates 6, a guide rail 7, and two guide blocks 8. The motor 2 is fixedly connected to the worktable 1 and located inside the worktable 1. The bidirectional screw 3 is fixedly connected to the output end of the motor 2 and rotatably connected to the worktable 1. The two threaded cylinders 4 are threadedly connected to the bidirectional screw 3 and are located around the bidirectional screw 3. The two connecting rods 5 are fixedly connected to the two threaded cylinders 4 and are located on the two threaded cylinders 4. The two abutment plates 6 are fixedly connected to the two connecting rods 5 and are located on the two connecting rods 5. The guide rail 7 is fixedly connected to the worktable 1 and located inside the worktable 1. The two guide blocks 8 are slidably connected to the guide rail 7 and fixedly connected to the two threaded cylinders 4, both located between the guide rail 7 and the threaded cylinders 4.

[0031] In this embodiment, the operation of the motor 2 can drive the bidirectional screw 3 to rotate forward or reverse. The rotation of the bidirectional screw 3 can cause the two threaded cylinders 4 to move closer or further apart. The movement of the two threaded cylinders 4 can cause the two connecting rods 5 to move closer or further apart. The movement of the two connecting rods 5 can cause the two supporting plates 6 to move closer or further apart. The two supporting plates 6 can clamp and fix the assembly tool. The guide rail 7 provides installation conditions for the guide block 8. The guide block 8 can guide and limit the threaded cylinders 4.

[0032] Furthermore, the feeding assembly includes a mounting frame 9, a second motor 10, a turntable 11, a mounting plate 12, and a picking rack 13. The mounting frame 9 is fixedly connected to the workbench 1 and located on the workbench 1. The second motor 10 is fixedly connected to the mounting frame 9 and located on the mounting frame 9. The turntable 11 is fixedly connected to the output end of the second motor 10 and rotatably connected to the mounting frame 9. The mounting plate 12 is fixedly connected to the turntable 11 and located on one side of the turntable 11. The picking rack 13 is fixedly connected to the mounting plate 12 and located on the side of the mounting plate 12 away from the turntable 11.

[0033] In this embodiment, the mounting bracket 9 provides installation conditions for the second motor 10. The operation of the second motor 10 can drive the turntable 11 to rotate. The rotation of the turntable 11 can drive the material picker 13 on the mounting plate 12 to rotate to the material picker or bonding point. The mounting plate 12 and the material picker 13 provide installation conditions. The felt to be bonded can be placed through the material picker 13.

[0034] Furthermore, the bonding assembly includes an electric actuator 14, a movable plate 15, a mating block 16, and a guide rod 17. The electric actuator 14 is fixedly connected to the worktable 1 and located on the worktable 1. The movable plate 15 is fixedly connected to the output end of the electric actuator 14. The mating block 16 is fixedly connected to the mounting plate 12 and located on the side of the movable plate 15 away from the electric actuator 14. The guide rod 17 is fixedly connected to the movable plate 15 and slidably connected to the worktable 1, and passes through the worktable 1.

[0035] In this embodiment, the operation of the electric push rod 14 can drive the moving plate 15 to move, and the movement of the moving plate 15 can drive the mating block 16 to move. The mating block 16 can push the felt to the assembly tool for bonding. The guide rod 17 can guide and limit the moving plate 15, thereby improving the stability of the moving plate during movement.

[0036] Furthermore, the feeding assembly includes a second electric actuator 18, a moving rod 19, and a pusher plate 20. The second electric actuator 18 is fixedly connected to the worktable 1 and located within the worktable 1. The moving rod 19 is slidably connected to the worktable 1 and fixedly connected to the output end of the second electric actuator 18. The pusher plate 20 is fixedly connected to the moving rod 19 and located on the side of the moving rod 19 away from the second electric actuator 18.

[0037] In this embodiment, the operation of the electric actuator 18 can drive the moving rod 19 to move, and the movement of the moving rod 19 can drive the pusher plate 20 to move. The movement of the pusher plate 20 can push the finished assembly tool into the recycling box 22, thereby realizing the unloading of the assembly tool.

[0038] Furthermore, the collection assembly includes a guide frame 21 and a recycling bin 22. The guide frame 21 is fixedly connected to the workbench 1 and is located on one side of the workbench 1. The recycling bin 22 is disposed below the guide frame 21.

[0039] In this embodiment, the guide rack 21 can guide the assembled tools that have been bonded into the recycling bin 22, and the recycling bin 22 can collect the assembled tools.

[0040] When felt is to be applied to the assembly tool, the assembly tool is placed between the two supporting plates 6. Motor 2 is started, driving the bidirectional screw 3 to rotate. The bidirectional screw 3 causes the two threaded cylinders 4 to move closer together, and the two threaded cylinders 4 respectively drive the two connecting rods 5 to move closer together, thereby moving the two supporting plates 6 towards the side closest to the assembly tool until the two supporting plates 6 contact the assembly tool and clamp it in place. Motor 10 drives the turntable 11 to rotate, and the turntable 11 moves the material picker 13 on the mounting plate 12 to the material picker. After the felt is assembled onto the material picker 13, Motor 10 moves the felt to be applied to the assembly port of the assembly tool. Electric push rod 14 drives the moving plate 15 to move, and the moving plate 15 drives the... The mating block 16 moves towards the side closer to the felt, pushing the felt towards the side closer to the assembly tool and adhering its adhesive-coated surface to the assembly tool. After completion, the first motor 2 reverses to drive the two supporting plates 6 to reset, the second motor 10 reverses to drive the material picker 13 to reset, the first electric push rod 14 drives the mating block 16 to reset, and the second electric push rod 18 drives the moving rod 19 to move. The moving rod 19 drives the pusher plate 20 to push the assembled tool that has been bonded on the workbench 1 into the guide rack 21. After the guide rack 21 guides it into the recycling bin 22 for collection, the second electric push rod 18 drives the pusher plate 20 to reset, thus completing the bonding of the assembly tool and the felt. This solves the problem of the felt bonding position shifting due to operator fatigue when manually bonding felt in traditional methods.

[0041] Please see Figure 5Secondly, a method for attaching felt to an automotive interior metal clip assembly tool, used in the felt attachment fixture of the automotive interior metal clip assembly tool described in the first aspect, includes the following steps:

[0042] S1 places the assembly tool on the clamping assembly and fixes it in place by the clamping assembly;

[0043] Specifically, when it is necessary to attach felt to the assembly tool, the assembly tool is placed between the two supporting plates 6, the motor 2 is started, the motor 2 drives the bidirectional screw 3 to rotate, the bidirectional screw 3 drives the two threaded cylinders 4 to move closer to each other, the two threaded cylinders 4 respectively drive the two connecting rods 5 to move closer to each other, thereby driving the two supporting plates 6 to move towards the side closer to the assembly tool, until the two supporting plates 6 contact the assembly tool and clamp and fix it.

[0044] The S2 feeding assembly removes the felt to be pasted and moves it to the assembly port of the assembly tool.

[0045] Specifically, the second motor 10 drives the turntable 11 to rotate, and the turntable 11 drives the material picker 13 on the mounting plate 12 to move to the material picker. After the felt is assembled on the material picker 13, the second motor 10 works to move the felt to be pasted to the assembly port of the assembly tool.

[0046] The S3 adhesive assembly pushes the felt towards the assembly tool and adheres the adhesive-coated side of the felt to the assembly tool. After completion, the adhesive assembly and clamping assembly are reset.

[0047] Specifically, the electric push rod 14 drives the moving plate 15 to move, the moving plate 15 drives the mating block 16 to move closer to the felt, the mating block 16 pushes the felt closer to the assembly tool and makes its adhesive-coated surface fit with the assembly tool. After completion, the motor 2 reverses to drive the two abutment plates 6 to reset, the motor 10 reverses to drive the material picker 13 to reset, and the electric push rod 14 drives the mating block 16 to reset.

[0048] After the S4 feeding component pushes the bonded assembly component into the collecting component, the feeding component resets, thus completing the bonding of the assembly tool and the felt.

[0049] Specifically, the electric push rod 18 drives the moving rod 19 to move, and the moving rod 19 drives the pusher plate 20 to push the assembly tool that has been glued on the worktable 1 into the guide frame 21. After the guide frame 21 guides it into the recycling box 22 for collection, the electric push rod 18 drives the pusher plate 20 to reset, thus completing the gluing of the assembly tool and the felt.

[0050] The above-disclosed embodiment is merely a preferred embodiment of the felt pasting fixture for assembling metal clips for automotive interiors according to this utility model. Of course, it should not be construed as limiting the scope of this utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes according to the claims of this utility model still fall within the scope of this utility model.

Claims

1. A felt pasting fixture for assembling metal clips for automotive interiors, characterized in that, It includes a worktable and a pasting mechanism, wherein the pasting mechanism includes a clamping component, a feeding component, a pasting component, a discharging component, and a collecting component; The clamping assembly is mounted on the worktable, the feeding assembly is mounted on the side of the worktable near the clamping assembly, the bonding assembly is mounted on the worktable and is disposed opposite to the clamping assembly, the unloading assembly is mounted on one side of the worktable, and the collecting assembly is mounted below the worktable and located on the side of the worktable near the unloading assembly.

2. The felt pasting fixture for assembling metal clips for automotive interiors as described in claim 1, characterized in that, The clamping assembly includes a motor, a bidirectional screw, two threaded cylinders, two connecting rods, two abutment plates, a guide rail, and two guide blocks. The motor is fixedly connected to the worktable and located inside the worktable. The bidirectional screw is fixedly connected to the output end of the motor and rotatably connected to the worktable. The two threaded cylinders are threadedly connected to the bidirectional screw and are located around the bidirectional screw. The two connecting rods are fixedly connected to the two threaded cylinders and are located on the two threaded cylinders. The two abutment plates are fixedly connected to the two connecting rods and are located on the two connecting rods. The guide rail is fixedly connected to the worktable and located inside the worktable. The two guide blocks are slidably connected to the guide rail and fixedly connected to the two threaded cylinders, both located between the guide rail and the threaded cylinders.

3. The felt pasting fixture for assembling metal clips for automotive interiors as described in claim 1, characterized in that, The feeding assembly includes a mounting frame, a second motor, a turntable, a mounting plate, and a picking rack. The mounting frame is fixedly connected to the workbench and located on the workbench. The second motor is fixedly connected to the mounting frame and located on the mounting frame. The turntable is fixedly connected to the output end of the second motor and rotatably connected to the mounting frame. The mounting plate is fixedly connected to the turntable and located on one side of the turntable. The picking rack is fixedly connected to the mounting plate and located on the side of the mounting plate away from the turntable.

4. The felt pasting fixture for assembling metal clips for automotive interiors as described in claim 3, characterized in that, The bonding assembly includes an electric actuator, a movable plate, a mating block, and a guide rod. The electric actuator is fixedly connected to the worktable and is located on the worktable. The movable plate is fixedly connected to the output end of the electric actuator. The mating block is fixedly connected to the mounting plate and is located on the side of the movable plate away from the electric actuator. The guide rod is fixedly connected to the movable plate and slidably connected to the worktable, and passes through the worktable.

5. The felt pasting fixture for assembling metal clips for automotive interiors as described in claim 1, characterized in that, The feeding assembly includes an electric push rod II, a moving rod, and a pusher plate. The electric push rod II is fixedly connected to the worktable and located inside the worktable. The moving rod is slidably connected to the worktable and fixedly connected to the output end of the electric push rod II. The pusher plate is fixedly connected to the moving rod and located on the side of the moving rod away from the electric push rod II.

6. The felt pasting fixture for assembling metal clips for automotive interiors as described in claim 1, characterized in that, The collection assembly includes a guide frame and a recycling bin. The guide frame is fixedly connected to the workbench and located on one side of the workbench, and the recycling bin is located below the guide frame.

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