Automatic assembly mechanism for plastic components of aluminum alloy racks of electric vehicles

Abstract

The utility model belongs to assembly mechanism technical field especially relates to a kind of electric vehicle aluminum alloy goods shelf plastic component automation assembly mechanism.The utility model, including machine body, is provided with feeding mechanism and assembly execution mechanism and control system on the machine body, supporting foot is installed at the bottom of the machine body, the feeding mechanism is located below the machine body, and feeding mechanism includes first assembly station and second assembly station, the first assembly station and second assembly station all include movable sliding table and assembly station, the assembly station can be detachably installed at the bottom of movable sliding table, sliding table drive mechanism is installed at the bottom of movable sliding table, the assembly execution mechanism is located above the machine body, the assembly execution mechanism includes transverse movement module, longitudinal movement module, lifting module and electric screwdriver, the bottom of electric screwdriver is connected with screw conveying pipe.The utility model realizes the quick, accurate assembly of electric vehicle aluminum alloy goods shelf plastic component.

Description

Technical Field

[0001] This utility model belongs to the technical field of automated assembly mechanisms, and relates to an automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles. Background Technology

[0002] As a crucial load-bearing component of electric vehicles, the assembly quality of aluminum alloy racks directly impacts the performance and safety of the vehicle. The production process of aluminum alloy racks involves assembling multiple plastic components (such as connectors and protective sleeves) into designated locations on the rack.

[0003] Currently, most domestic electric vehicle component manufacturers still use manual assembly for the plastic components of aluminum alloy racks. Manual assembly has the following problems: First, it has low assembly efficiency; the speed of manual operation is limited and cannot meet the needs of large-scale mass production. Second, it has poor assembly precision; manual operation is easily affected by fatigue and lack of experience, leading to inconsistent fit between the plastic components and the aluminum alloy rack, affecting product quality stability. Third, it has high labor costs; with the continuous rise in labor costs, long-term reliance on manual assembly will significantly increase the company's production costs. Fourth, it has poor safety; manual assembly requires handling components by hand, posing safety hazards such as finger pinching and cuts. Utility Model Content

[0004] The purpose of this utility model is to address the above-mentioned problems by providing an automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automated assembly mechanism for plastic components of an electric vehicle aluminum alloy rack includes a body, on which a feeding mechanism, an assembly execution mechanism, and a control system are mounted. Support feet are installed at the bottom of the body. The feeding mechanism is located below the body and includes a first assembly station and a second assembly station. Both the first and second assembly stations include a movable slide and an assembly table. The assembly table is detachably mounted on the top of the movable slide. A slide drive mechanism is installed at the bottom of the movable slide. The assembly execution mechanism is located above the body and includes a horizontal moving module, a vertical moving module, a lifting module, and an electric screwdriver. A screw delivery pipe is connected to the bottom of the electric screwdriver. The horizontal moving module is horizontally mounted on the top crossbeam of the body. The vertical moving module is slidably connected to the horizontal moving module. The lifting module is slidably connected to the vertical moving module. The electric screwdriver is fixedly mounted on the lifting module.

[0007] In the aforementioned automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles, a slide rail is installed at the bottom of the movable slide table, a feeding screw is installed at the center of the slide rail, the feeding screw is connected to the movable slide table above, and a feeding motor is installed on the feeding screw.

[0008] In the aforementioned automated assembly mechanism for aluminum alloy racks and plastic components of electric vehicles, the assembly table is fixedly mounted on the top of the movable slide by bolts. The assembly table is provided with a limiting groove for placing the aluminum alloy racks and plastic components to be assembled. The shape of the limiting groove is adapted to the shape of the aluminum alloy racks and plastic components to be assembled.

[0009] In the aforementioned automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles, operation holes for easy handling are provided on both sides of the limiting groove, and a limiting hole is provided on one side of the bottom of the limiting groove.

[0010] In the aforementioned automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles, the control system is electrically connected to both the feeding mechanism and the assembly execution mechanism.

[0011] In the aforementioned automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles, the lateral movement module, longitudinal movement module, and lifting module all include a drive screw and a drive motor. The drive motor drives the drive screw to move the electric screwdriver.

[0012] In the aforementioned automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles, the longitudinal movement module further includes a mounting plate, the bottom of which is fixedly mounted with a limiting seat by bolts.

[0013] In the aforementioned automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles, the lifting module further includes an L-shaped mounting base. The bottom of the electric screwdriver is fixedly mounted on the L-shaped mounting base by bolts, and the bottom drill rod of the electric screwdriver passes through the limiting seat.

[0014] In the aforementioned automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles, a vertical limiting guide rail is also installed on the mounting plate, and one side of the electric screwdriver is slidably installed within the limiting guide rail.

[0015] In the aforementioned automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles, a screw sleeve is fixedly installed at the bottom of the limiting seat, and the screw delivery pipe is connected to the screw sleeve.

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] 1. This utility model realizes the rapid and precise assembly of plastic components for aluminum alloy racks of electric vehicles. The mechanism utilizes the coordinated work of the feeding mechanism and the assembly execution mechanism, combined with the precise control of the control system, to effectively improve assembly efficiency, reduce labor costs, and at the same time ensure assembly accuracy and product quality stability.

[0018] 2. This utility model also reduces the risk of manual handling of parts through automated operation, thereby improving operational safety.

[0019] Other advantages, objectives and features of this invention will be partly apparent from the following description, and partly understood by those skilled in the art through study and practice of this invention. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall external front structure of this utility model.

[0021] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0022] Figure 3 This is a side view of the assembly actuator of this utility model.

[0023] Figure 4 This is a top view of the assembly platform of this utility model.

[0024] In the diagram: 1. Machine body; 2. Feeding mechanism; 3. Assembly execution mechanism; 4. Control system; 5. Support leg; 6. First assembly station; 7. Second assembly station; 8. Moving slide; 9. Assembly table; 10. Lateral moving module; 11. Longitudinal moving module; 12. Lifting module; 13. Electric screwdriver; 14. Slide rail; 15. Feeding screw; 16. Limiting groove; 17. Operating hole; 18. Limiting hole; 19. Mounting plate; 20. Limiting seat; 21. L-shaped mounting seat; 22. Limiting guide rail; 23. Screw sleeve; 24. Screw conveying pipe. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings.

[0026] like Figure 1-4As shown, an automated assembly mechanism for plastic components of an electric vehicle aluminum alloy rack includes a body 1. The body 1 is equipped with a feeding mechanism 2, an assembly execution mechanism 3, and a control system 4. Support legs 5 are installed at the bottom of the body 1. The feeding mechanism 2 is located below the body 1 and includes a first assembly station 6 and a second assembly station 7. Both the first assembly station 6 and the second assembly station 7 include a movable slide table 8 and an assembly table 9. The assembly table 9 is detachably mounted on the top of the movable slide table 8, and a slide drive is installed at the bottom of the movable slide table 8. The assembly actuator 3 is located above the body 1. The assembly actuator 3 includes a horizontal moving module 10, a vertical moving module 11, a lifting module 12, and an electric screwdriver 13. The bottom of the electric screwdriver 13 is connected to a screw delivery pipe 24. The horizontal moving module 10 is horizontally mounted on the top crossbeam of the body 1. The vertical moving module 11 is slidably connected to the horizontal moving module 10. The lifting module 12 is slidably connected to the vertical moving module 11. The electric screwdriver 13 is fixedly mounted on the lifting module 12.

[0027] Furthermore, a slide rail 14 is installed at the bottom of the movable slide table 8, and a feeding screw 15 is installed at the center of the slide rail 14. The feeding screw 15 is connected to the movable slide table 8 above in a transmission manner, and a feeding motor is installed on the feeding screw 15.

[0028] In this embodiment, the feeding motor drives the feeding screw 15 to rotate, thereby causing the movable slide 8 to slide smoothly on the slide rail 14, which not only improves the feeding accuracy, but also ensures the stability and efficiency of the assembly process.

[0029] Furthermore, the assembly table 9 is fixedly installed on the top of the movable slide table 8 by bolts. The assembly table 9 is provided with a limiting groove 16 for placing the aluminum alloy shelf and plastic components to be assembled. The shape of the limiting groove 16 is adapted to the shape of the aluminum alloy shelf and plastic components to be assembled.

[0030] In this embodiment, the limiting groove 16 not only ensures the stability of the parts to be assembled during the assembly process, but also effectively avoids misalignment during assembly, thereby improving the accuracy and efficiency of assembly. Furthermore, the assembly table 9 is bolted to the top of the movable slide table 8. This detachable design allows the assembly table 9 to be quickly replaced according to different assembly needs, greatly improving the flexibility and applicability of the equipment.

[0031] Furthermore, the limiting groove 16 has operation holes 17 on both sides for easy handling, and a limiting hole 18 is provided on one side of the bottom of the limiting groove 16.

[0032] In this embodiment, the operating hole 17 allows workers to easily insert their fingers or tools into the hole to pick up or adjust the parts to be assembled placed in the limiting groove 16, greatly improving the convenience and efficiency of operation. At the same time, the limiting hole 18 can firmly fix the assembled aluminum alloy shelf and plastic components in the limiting groove 16, preventing them from moving or misaligning in subsequent processes, further ensuring the accuracy and stability of assembly.

[0033] Furthermore, the control system 4 is electrically connected to the feeding mechanism 2 and the assembly execution mechanism 3, respectively.

[0034] Furthermore, the horizontal moving module 10, the vertical moving module 11, and the lifting module 12 all include a drive screw and a drive motor, and the drive motor drives the drive screw to realize the movement of the electric screwdriver 13.

[0035] In this embodiment, the lateral movement module 10, the longitudinal movement module 11, and the lifting module 12 enable the electric screwdriver 13 to move precisely to a predetermined position in three-dimensional space, which not only improves the assembly accuracy but also significantly enhances the automation level of the assembly.

[0036] Furthermore, the longitudinal movement module 11 also includes a mounting plate 19, the bottom of which is fixedly mounted with a limiting seat 20 by bolts.

[0037] Furthermore, the lifting module 12 also includes an L-shaped mounting base 21, the bottom of the electric screwdriver 13 is fixedly mounted on the L-shaped mounting base 21 by bolts, and the bottom drill rod of the electric screwdriver 13 passes through the limiting seat 20.

[0038] Furthermore, a vertical limiting guide rail 22 is also installed on the mounting plate 19, and one side of the electric screwdriver 13 is slidably installed in the limiting guide rail 22.

[0039] In this embodiment, the design of the limiting guide rail 22 further enhances the stability of the electric screwdriver 13 during the lifting process, ensuring its precise positioning in the vertical direction. This design not only improves the assembly accuracy but also effectively prevents the electric screwdriver 13 from shaking or shifting during the lifting process, thereby improving the overall assembly reliability and efficiency.

[0040] Furthermore, a screw sleeve 23 is fixedly installed at the bottom of the limiting seat 20, and the screw delivery tube 24 is connected to the screw sleeve 23.

[0041] In this embodiment, the screw sleeve 23 enables the screw delivery tube 24 to accurately deliver the screw to the drill rod of the electric screwdriver 13, eliminating the need for manual placement of the screw and further improving assembly efficiency and automation.

[0042] The working principle of this utility model is as follows:

[0043] In use, the operator first places the aluminum alloy shelf and plastic components to be assembled on the assembly table 9 of the feeding mechanism 2. The limiting groove 16 can position and fix the components to be assembled, ensuring the accuracy of the assembly. Then, the control system 4 is activated, and the feeding motor drives the feeding screw 15 to rotate, thereby driving the moving slide 8 and the assembly table 9 on it to move along the slide rail 14, delivering the aluminum alloy shelf and plastic components to be assembled to the bottom of the assembly execution mechanism 3. Next, the horizontal moving module 10, the vertical moving module 11, and the lifting module 12 start working. Through the cooperation of the drive screw and the drive motor, the electric screwdriver 13 is driven to move precisely in three-dimensional space. The electric screwdriver 13 receives screws through the screw delivery pipe 24 and descends to the assembly position under the drive of the lifting module 12 to fix the aluminum alloy shelf and plastic components with screws. After assembly, the operator can easily remove the assembled aluminum alloy shelf and plastic components from the limiting groove 16 through the operating hole 17. The entire assembly process is highly automated, efficient, and precise, and can significantly reduce enterprise production costs and improve production safety.

[0044] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model.

[0045] Although this document frequently uses terms such as 1. machine body; 2. feeding mechanism; 3. assembly execution mechanism; 4. control system; 5. support foot; 6. first assembly station; 7. second assembly station; 8. moving slide; 9. assembly table; 10. transverse moving module; 11. longitudinal moving module; 12. lifting module; 13. electric screwdriver; 14. slide rail; 15. feeding screw; 16. limiting groove; 17. operating hole; 18. limiting hole; 19. mounting plate; 20. limiting seat; 21. L-shaped mounting seat; 22. limiting guide rail; 23. screw sleeve; 24. screw conveying pipe, the possibility of using other terms is not excluded. The use of these terms is merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.

Claims

1. An automated assembly mechanism for plastic components of an electric vehicle aluminum alloy rack, comprising a body (1), characterized in that, The machine body (1) is provided with a feeding mechanism (2), an assembly execution mechanism (3), and a control system (4). Support feet (5) are installed at the bottom of the machine body (1). The feeding mechanism (2) is located below the machine body (1) and includes a first assembly station (6) and a second assembly station (7). Both the first assembly station (6) and the second assembly station (7) include a movable slide (8) and an assembly table (9). The assembly table (9) is detachably mounted on the top of the movable slide (8). A slide drive mechanism is installed at the bottom of the movable slide (8). The assembly execution mechanism (3)... Located above the body (1), the assembly execution mechanism (3) includes a horizontal moving module (10), a vertical moving module (11), a lifting module (12), and an electric screwdriver (13). The bottom of the electric screwdriver (13) is connected to a screw delivery tube (24). The horizontal moving module (10) is horizontally installed on the top crossbeam of the body (1). The vertical moving module (11) is slidably connected to the horizontal moving module (10). The lifting module (12) is slidably connected to the vertical moving module (11). The electric screwdriver (13) is fixedly installed on the lifting module (12).

2. The automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles according to claim 1, characterized in that, The bottom of the movable slide (8) is equipped with a slide rail (14), and a feeding screw (15) is installed at the center of the slide rail (14). The feeding screw (15) is connected to the movable slide (8) above in a transmission manner, and a feeding motor is installed on the feeding screw (15).

3. The automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles according to claim 2, characterized in that, The assembly table (9) is fixedly installed on the top of the movable slide (8) by bolts. The assembly table (9) is provided with a limiting groove (16) for placing the aluminum alloy shelf and plastic components to be assembled. The shape of the limiting groove (16) is adapted to the shape of the aluminum alloy shelf and plastic components to be assembled.

4. The automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles according to claim 3, characterized in that, The limiting groove (16) has operation holes (17) on both sides for easy handling, and a limiting hole (18) is provided on one side of the bottom of the limiting groove (16).

5. The automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles according to claim 4, characterized in that, The control system (4) is electrically connected to the feeding mechanism (2) and the assembly execution mechanism (3), respectively.

6. The automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles according to claim 5, characterized in that, The horizontal moving module (10), the vertical moving module (11), and the lifting module (12) all include a drive screw and a drive motor. The drive motor drives the drive screw to move the electric screwdriver (13).

7. The automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles according to claim 6, characterized in that, The longitudinal movement module (11) also includes a mounting plate (19), the bottom of which is fixedly mounted with a limiting seat (20) by bolts.

8. The automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles according to claim 7, characterized in that, The lifting module (12) also includes an L-shaped mounting base (21), the bottom of the electric screwdriver (13) is fixedly mounted on the L-shaped mounting base (21) by bolts, and the bottom drill rod of the electric screwdriver (13) passes through the limiting seat (20).

9. The automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles according to claim 8, characterized in that, A vertical limiting guide rail (22) is also installed on the mounting plate (19), and one side of the electric screwdriver (13) is slidably installed in the limiting guide rail (22).

10. The automated assembly mechanism for plastic components of aluminum alloy racks for electric vehicles according to claim 9, characterized in that, A screw sleeve (23) is fixedly installed at the bottom of the limiting seat (20), and the screw delivery tube (24) is connected to the screw sleeve (23).

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