A device for integrally forming a road cone and a reflective cover

Abstract

The utility model discloses a road cone retroreflective cover integrated forming manufacturing device relates to road cone retroreflective cover manufacturing technical field, include: raw material frame, manufacturing mechanism. The road cone retroreflective cover integrated forming manufacturing device, through the use of raw material mounting mechanism, realizes raw material roll's quick, labor -saving installation and initial position adjustment, avoids the operation of manual lifting heavy raw material roll in traditional mode, significantly reduces labor intensity, shortens the material change downtime, thereby promotes overall production efficiency, the road cone retroreflective cover integrated forming manufacturing device, through the use of the positioner of the lifting part and the horizontal vertical steering branch rod, realizes accurate positioning and flexible adjustment to raw material film segmentation position, makes the same device can quickly adapt to different size or shape of ice cream cone film production requirement, realizes one machine multi -use, greatly enhances the product adaptability of equipment, reduces the equipment modification or downtime debugging time required because of specification change.

Description

Technical Field

[0001] This utility model relates to the field of road cone reflector sleeve manufacturing technology, specifically a road cone reflector sleeve integrated molding manufacturing device. Background Technology

[0002] Traffic cone reflectors are special films made of glass microspheres or microprisms, with pressure-sensitive adhesive on the back. They can be firmly attached to the surface of the traffic cone. When light sources such as vehicle headlights shine on the film, it reflects the light back to the source along its original path, thus producing a very bright luminous effect at night, providing excellent warning. Traditional traffic cone film production processes usually involve multiple independent steps and equipment. First, the raw film rolls are cut. Then, multiple sets of guiding and transmission mechanisms are used to turn and align the cut film sheets. Finally, the film is rolled and the sides are glued. This discrete production process has problems such as large equipment footprint, complex process connections, long transmission paths, easy film jamming, and low production efficiency and stability.

[0003] Especially during the production process, in order to adapt to different specifications of ice cream cone film products, it is often necessary to adjust the cutting position of the raw material film. In existing equipment, this adjustment process is usually cumbersome and inaccurate. It may require manual adjustment of the position of multiple parts, or even replacement of different molds and guides, resulting in long equipment debugging time and inability to quickly respond to changes in production tasks, which seriously affects the flexibility and efficiency of production. In addition, most traditional raw material unwinding mechanisms are fixed designs, which are inconvenient and time-consuming when changing heavy raw material rolls, further increasing the downtime of the equipment. Utility Model Content

[0004] This utility model provides an integrated molding and manufacturing device for road cone reflective sleeves. Through the use of a raw material installation mechanism, it enables rapid and labor-saving installation and initial position adjustment of raw material rolls, avoiding the manual lifting of heavy raw material rolls in traditional methods. This significantly reduces labor intensity, shortens downtime for material changes, and thus improves overall production efficiency. Through the use of an adjustment mechanism, which consists of a lifting component and horizontal and vertical steering rods, it enables precise positioning and flexible adjustment of the raw material film segmentation position. This allows the same device to quickly adapt to the production requirements of ice cream cone films of different sizes or shapes, achieving multi-purpose functionality and greatly enhancing the product adaptability of the equipment. It also reduces the equipment modification or downtime debugging time required for specification changes.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for integrally molding and manufacturing road cone reflector sleeves, comprising: Raw material rack; The production facility is located on the raw material rack; A raw material mounting mechanism, mounted on a raw material rack, includes an angle-adjusting cylinder, lifting rods, and raw material rods. Two angle-adjusting cylinders are provided, each rotatably connected to one side of the top of the raw material rack. Two lifting rods are provided, each rotatably connected to one side of the raw material rack. One end of each angle-adjusting cylinder is rotatably connected to one of the lifting rods. Both ends of the raw material rods are rotatably connected to the two lifting rods. An adjustment mechanism is provided on the manufacturing mechanism. The adjustment mechanism includes a lifting component and a horizontal and vertical steering rod. The lifting component is provided on the manufacturing mechanism, and the horizontal and vertical steering rod is provided on the lifting component.

[0006] Furthermore, the manufacturing facility includes: The transmission component is located at one end of the raw material rack; The membrane-closing component is located at one end of the transmission component; and An adhesive component is located at one end of the film-forming component.

[0007] Furthermore, the transmission component includes a transmission frame, horizontal and vertical steering rods, and a transmission rod. The transmission frame is fixedly connected to one end of the raw material rack, the horizontal and vertical steering rods are installed inside one end of the transmission frame, and the transmission rod is installed inside the transmission frame.

[0008] Furthermore, the film-joining component includes a film-joining frame and a film-joining module. The film-joining frame is fixedly connected to one end of the transmission frame, and the film-joining module is fixedly connected to the top side of the film-joining frame.

[0009] Furthermore, the adhesive component includes a height adjustment module, an adhesive module, and a guide frame. The height adjustment module is fixedly connected to the top of the film-forming frame, the adhesive module is fixedly connected to the top of the film-forming frame, and the guide frame is fixedly connected to one end of the top of the film-forming frame.

[0010] Furthermore, the lifting component includes a lifting screw, a lifting block, a lifting motor, a synchronous pulley, and a synchronous belt. Two lifting screws are provided, each rotatably connected to one end of the transmission rod. Two lifting blocks are provided, each threadedly connected to each lifting screw. The lifting motor is fixedly connected to the bottom of the transmission rod, and its output end is fixedly connected to the bottom of one of the lifting screws. Two synchronous pulleys are provided, each fixedly connected to the bottom of each lifting screw. The synchronous belt is sleeved on the two synchronous pulleys, and the synchronous belt meshes with the synchronous pulleys.

[0011] Furthermore, a cutting module is fixedly connected to one end of the film-forming frame, an ultrasonic module is fixedly connected to one end of the cutting module, and a finished product transmission module is fixedly connected to one end of the ultrasonic module.

[0012] This utility model provides a device for integrally molding road cone reflector sleeves. It has the following beneficial effects: (1) The integrated molding device for road cone reflective sleeves enables the rapid and labor-saving installation and initial position adjustment of raw material rolls through the use of the raw material installation mechanism. This avoids the manual lifting of heavy raw material rolls in the traditional method, significantly reduces labor intensity, shortens the material change downtime, and thus improves overall production efficiency.

[0013] (2) The integrated molding and manufacturing device for road cone reflectors, through the use of the adjustment mechanism, which consists of lifting components and horizontal and vertical steering rods, can achieve precise positioning and flexible adjustment of the raw material film segmentation position, so that the same device can quickly adapt to the production requirements of ice cream cone films of different sizes or shapes, realize multi-purpose use, greatly enhance the product adaptability of the equipment, and reduce the equipment modification or downtime debugging time required due to specification changes. Attached Figure Description

[0014] Figure 1 This is a first-person perspective perspective view of the raw material installation mechanism of this utility model; Figure 2 This is a second-view perspective perspective view of the raw material installation mechanism of this utility model; Figure 3 This is an exploded view of the adjustment mechanism of this utility model; Figure 4 This is a perspective view of the adjustment mechanism of this utility model; Figure 5 This is a perspective view of the present invention.

[0015] In the diagram: 1. Raw material rack; 2. Angle-adjusting cylinder; 3. Lifting rod; 4. Raw material rod; 5. Transmission frame; 6. Horizontal and vertical steering rods; 7. Transmission rod; 8. Lifting screw; 9. Lifting block; 10. Horizontal and vertical steering sub-rods; 11. Lifting motor; 12. Film closing frame; 13. Film closing module; 14. Height adjustment module; 15. Adhesion module; 16. Guide frame; 17. Synchronous pulley; 18. Synchronous belt; 19. Cutting module; 20. Ultrasonic module; 21. Finished product transmission module. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0017] Please see Figure 1-5This utility model provides a technical solution: a device for integrally molding and manufacturing road cone reflector sleeves, comprising: Raw material rack 1; The production facility is located on raw material rack 1; A raw material installation mechanism, mounted on the raw material rack 1, includes an angle-adjusting cylinder 2, a lifting rod 3, and a raw material rod 4. Two angle-adjusting cylinders 2 are provided, each rotatably connected to one side of the top of the raw material rack 1. Two lifting rods 3 are provided, each rotatably connected to one side of the raw material rack 1. One end of each angle-adjusting cylinder 2 is rotatably connected to each lifting rod 3. Both ends of the raw material rod 4 are rotatably connected to the two lifting rods 3. The adjustment mechanism is located on the manufacturing mechanism. The adjustment mechanism includes a lifting component and a horizontal and vertical steering lever 10. The lifting component is located on the manufacturing mechanism, and the horizontal and vertical steering lever 10 is located on the lifting component.

[0018] In this implementation scheme: the raw material rack 1 installs and uses the cylindrical film raw material. By extending and retracting the angle-adjusting cylinder 2, the two lifting rods 3 are controlled to rotate on the raw material rack 1, which facilitates the installation and use of the raw material rod 4. The model of the angle-adjusting cylinder 2 can be selected from those available on the market as needed, which will not be elaborated here. The horizontal and vertical steering rods 10 can separate the originally integral cylindrical film raw material into two parts, and the position of the horizontal and vertical steering rods 10 can be adjusted as needed to achieve the division of the cylindrical film raw material at different positions.

[0019] Specifically, the production companies include: The transmission component is located at one end of the raw material rack 1; The membrane-closing component is located at one end of the transmission component; and An adhesive component is located at one end of the film-forming component.

[0020] In this embodiment, the transmission component, the film-forming component, and the adhesive component work together to process the segmented tubular film raw material to form an ice cream tubular film.

[0021] Specifically, the transmission components include a transmission frame 5, horizontal and vertical steering rods 6, and transmission rods 7. The transmission frame 5 is fixedly connected to one end of the raw material rack 1, the horizontal and vertical steering rods 6 are installed inside one end of the transmission frame 5, and the transmission rods 7 are installed inside the transmission frame 5.

[0022] In this embodiment, the horizontal and vertical steering rods 6 are installed at one end of the transmission frame 5 at an angle, so that the raw material film on the raw material rod 4 changes from horizontal to vertical and is wrapped around the transmission rod 7 to complete the transmission.

[0023] Specifically, the film-forming component includes a film-forming frame 12 and a film-forming module 13. The film-forming frame 12 is fixedly connected to one end of the transmission frame 5, and the film-forming module 13 is fixedly connected to the top side of the film-forming frame 12.

[0024] In this embodiment, the membrane assembly module 13 is an application of existing technology, which will not be described in detail here. The membrane assembly module 13 connects the two divided membrane raw materials in the upper and lower positions to ensure their use.

[0025] Specifically, the bonding components include a height adjustment module 14, an bonding module 15, and a guide frame 16. The height adjustment module 14 is fixedly connected to the top of the film-forming frame 12, the bonding module 15 is fixedly connected to the top of the film-forming frame 12, and the guide frame 16 is fixedly connected to one end of the top of the film-forming frame 12.

[0026] In this embodiment, both the height adjustment module 14 and the adhesive module 15 are applications of existing technology, which will not be elaborated on here. The height adjustment module 14 is used to adjust the combined and connected tubular film material. In conjunction with the adhesive module 15, the two sides of the tubular film material are combined to form an ice cream cone.

[0027] Specifically, the lifting components include a lifting screw 8, a lifting block 9, a lifting motor 11, a synchronous pulley 17, and a synchronous belt 18. There are two lifting screws 8, which are rotatably connected to both sides of one end of the transmission rod 7. There are two lifting blocks 9, each of which is threadedly connected to each lifting screw 8. The lifting motor 11 is fixedly connected to the bottom of the transmission rod 7, and the output end of the lifting motor 11 is fixedly connected to the bottom of one of the lifting screws 8. There are two synchronous pulleys 17, each of which is fixedly connected to the bottom of each lifting screw 8. The synchronous belt 18 is sleeved on the two synchronous pulleys 17, and the synchronous belt 18 meshes with the synchronous pulleys 17.

[0028] In this embodiment, the model of the lifting motor 11 can be selected from those available on the market as needed, which will not be elaborated here. The lifting motor 11 controls one of the lifting screws 8 to rotate, and works with the synchronous pulley 17 and the synchronous belt 18 to make the two lifting screws 8 rotate synchronously, thereby controlling the lifting block 9 to lift and lower, and completing the height adjustment of the horizontal and vertical steering rods 10.

[0029] Specifically, a cutting module 19 is fixedly connected to one end of the film-forming frame 12, an ultrasonic module 20 is fixedly connected to one end of the cutting module 19, and a finished product transmission module 21 is fixedly connected to one end of the ultrasonic module 20.

[0030] In this embodiment: the cutting module 19 adjusts the ice cream cone film according to the tilt angle and cuts it; the ultrasonic module 20 can weld the edges of the ice cream cone film to ensure stability; and the finished product transmission module 21 transmits the finished ice cream cone film for use. This is an application of existing technology, and its specific structure will not be described in detail here.

[0031] In use, the roll of raw film is installed onto the raw material rod 4, ensuring it is securely fixed. By controlling the extension of the two angle-adjusting cylinders 2, the lifting rod 3 is driven to rotate on the raw material rack 1, facilitating the installation of the raw material rod 4. After installation, the retraction of the two angle-adjusting cylinders 2 stabilizes the raw material rod 4. The raw film is then drawn from the raw material rod 4, passing through the horizontal and vertical steering rods 6, causing the film to change from a horizontal to a vertical direction. The film continues to be wound onto the transmission rod 7, which drives the film forward. The lifting motor 11 is started, driving one of the lifting screws 8 to rotate. Through the transmission of the synchronous pulley 17 and the synchronous belt 18, the two lifting screws 8 rotate synchronously, thereby driving the lifting block 9 to move up and down, adjusting the position of the horizontal and vertical steering rods 10. This ensures that the raw film is divided into two parts at the desired position. The horizontal and vertical steering rods 10 then... After the membrane is split, the two parts of the membrane are turned and separated to prepare for subsequent membrane assembly. The two parts of the raw material membrane after splitting enter the membrane assembly component. The membrane sheet is guided to the membrane assembly module 13 by the membrane assembly frame 12. The membrane assembly module 13 aligns and presses the upper and lower membrane sheets together to achieve initial docking. The docked membrane sheet enters the bonding component. First, the height of the membrane sheet is adjusted by the height adjustment module 14 to ensure accurate bonding position. Then, the bonding module 15 heats or presses the two sides of the membrane sheet to form a closed ice cream cone membrane shape. The bonded membrane is output through the guide frame 16 to complete the forming process. The cutting module 19 adjusts the ice cream cone membrane according to the tilt angle and cuts it. Then, the ultrasonic module 20 welds the bonded edges of the ice cream cone membrane to ensure stability. Finally, the finished product transfer module 21 transfers the finished ice cream cone membrane.

[0032] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A device for integrally molding and manufacturing road cone reflector sleeves, characterized in that, include: Raw material rack (1); The production facility is located on the raw material rack (1); A raw material installation mechanism is provided on the raw material rack (1). The raw material installation mechanism includes an angle-adjusting cylinder (2), a lifting rod (3), and a raw material rod (4). There are two angle-adjusting cylinders (2), which are rotatably connected to the top two sides of the raw material rack (1). There are two lifting rods (3), which are rotatably connected to the two sides of the raw material rack (1). One end of each angle-adjusting cylinder (2) is rotatably connected to each lifting rod (3). The two ends of the raw material rod (4) are rotatably connected to the two lifting rods (3). The adjustment mechanism is located on the manufacturing mechanism. The adjustment mechanism includes a lifting component and a horizontal and vertical steering rod (10). The lifting component is located on the manufacturing mechanism, and the horizontal and vertical steering rod (10) is located on the lifting component.

2. The device for integrally molding and manufacturing road cone reflective sleeves according to claim 1, characterized in that, The manufacturing facilities include: The transmission component is located at one end of the raw material rack (1); The membrane-closing component is located at one end of the transmission component; and An adhesive component is located at one end of the film-forming component.

3. The device for integrally molding and manufacturing road cone reflective sleeves according to claim 2, characterized in that, The transmission components include a transmission frame (5), a horizontal and vertical steering rod (6), and a transmission rod (7). The transmission frame (5) is fixedly connected to one end of the raw material rack (1). The horizontal and vertical steering rod (6) is installed inside one end of the transmission frame (5), and the transmission rod (7) is installed inside the transmission frame (5).

4. The device for integrally molding and manufacturing road cone reflective sleeves according to claim 3, characterized in that, The film-forming component includes a film-forming frame (12) and a film-forming module (13). The film-forming frame (12) is fixedly connected to one end of the transmission frame (5), and the film-forming module (13) is fixedly connected to the top side of the film-forming frame (12).

5. The device for integrally molding and manufacturing road cone reflective sleeves according to claim 4, characterized in that, The adhesive component includes a height adjustment module (14), an adhesive module (15), and a guide frame (16). The height adjustment module (14) is fixedly connected to the top of the film-forming frame (12), the adhesive module (15) is fixedly connected to the top of the film-forming frame (12), and the guide frame (16) is fixedly connected to one end of the top of the film-forming frame (12).

6. The device for integrally molding and manufacturing road cone reflective sleeves according to claim 5, characterized in that, The lifting components include a lifting screw (8), a lifting block (9), a lifting motor (11), a synchronous pulley (17), and a synchronous belt (18). There are two lifting screws (8), which are rotatably connected to one end of the transmission rod (7). There are two lifting blocks (9), each of which is threaded onto each lifting screw (8). The lifting motor (11) is fixedly connected to the bottom of the transmission rod (7), and the output end of the lifting motor (11) is fixedly connected to the bottom of one of the lifting screws (8). There are two synchronous pulleys (17), each of which is fixedly connected to the bottom of each lifting screw (8). The synchronous belt (18) is sleeved on the two synchronous pulleys (17), and the synchronous belt (18) meshes with the synchronous pulleys (17).

7. The device for integrally molding and manufacturing road cone reflective sleeves according to claim 6, characterized in that, One end of the film-forming frame (12) is fixedly connected to a cutting module (19), one end of the cutting module (19) is fixedly connected to an ultrasonic module (20), and one end of the ultrasonic module (20) is fixedly connected to a finished product transmission module (21).

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