A full-automatic glass film sticking machine

Abstract

The utility model relates to glass film pasting device field, specifically disclose a full -automatic glass film pasting machine, including film pasting machine shell is provided with steel ring feeding assembly, glass sheet feeding assembly, carousel, cover mould component, steel ring blanking component, labelling machine and steel ring loading steel frame in film pasting machine shell, steel ring feeding assembly, glass sheet feeding assembly, carousel, cover mould component are sequentially arranged, and steel ring blanking component is connected in the output end of cover mould component, and labelling machine is adjacent steel ring blanking component setting, and steel ring loading steel frame is located in the discharge side of labelling machine, the utility model discloses the automatic operation of steel ring feeding assembly, glass sheet feeding assembly, carousel, cover mould component, steel ring blanking component and labelling machine, has realized glass film pasting full -process unmanned operation, has improved production efficiency greatly, has solved the problem of low artificial film pasting efficiency, quality unstable.

Description

Technical Field

[0001] This utility model relates to the field of glass film application devices, and in particular to a fully automatic glass film application machine. Background Technology

[0002] In fields such as architectural decoration, automobile manufacturing, and electronic equipment (such as smartphones and tablets), glass, as a core light-transmitting or protective component, often needs to be coated with functional films to achieve additional functions such as heat insulation, privacy protection, scratch resistance, explosion protection, and glare reduction. The glass film application process has become a key link in improving product performance and user experience.

[0003] Most small and medium-sized production scenarios rely on manual film application. Operators need to manually position the glass and film and manually smooth and adhere them. This is not only extremely inefficient, but the quality of the film application is also highly dependent on the operator's skill level. Positioning errors can easily cause the film to shift, and uneven smoothing can cause bubbles or wrinkles, requiring rework for correction. This wastes film raw materials and reduces overall production efficiency. At the same time, during the manual film application process, operators directly contact the glass and film, which can easily leave fingerprints or stains, further affecting the appearance quality of the product.

[0004] Therefore, in order to solve the above problems, this utility model provides a fully automatic glass film applicator. Utility Model Content

[0005] The purpose of this invention is to provide a fully automatic glass film applicator to solve the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic glass film applicator, comprising an applicator housing, wherein a steel ring feeding assembly, a glass sheet feeding assembly, a large turntable, a molding assembly, a steel ring unloading assembly, a labeling machine, and a steel ring loading frame are arranged inside the applicator housing; the steel ring feeding assembly, the glass sheet feeding assembly, the large turntable, and the molding assembly are arranged sequentially, the steel ring unloading assembly is connected to the output end of the molding assembly, the labeling machine is arranged adjacent to the steel ring unloading assembly, and the steel ring loading frame is located on the discharge side of the labeling machine.

[0007] As a preferred technical solution of this utility model, the steel ring feeding assembly includes a steel ring lifting mechanism, a steel ring feeding frame, and a steel ring feeding module. The output end of the steel ring lifting mechanism is connected to the steel ring feeding frame, and the steel ring feeding module is installed above the steel ring feeding frame.

[0008] As a preferred technical solution of this utility model, the glass sheet feeding assembly includes a glass sheet loading rack, a glass sheet lifting mechanism, and a glass sheet gripping mechanism. The glass sheet loading rack can hold four glass sheets at a time, and is used to load glass sheets with the text end of the glass sheet facing the lower end of the rack. The glass sheet lifting mechanism is used to lift the glass sheets in the glass sheet loading rack so that the glass sheet gripping mechanism can grip them. The glass sheet gripping mechanism is located above the glass sheet loading rack.

[0009] As a preferred technical solution of this utility model, a glass plate alignment mechanism and a visual inspection camera are installed on the large turntable, and the glass plate alignment mechanism and the visual inspection camera are distributed in a station-like manner on the large turntable.

[0010] As a preferred embodiment of this utility model, the coating assembly includes a centrifugal film winding structure, an unwinding mechanism, a cutting mechanism, a coating and tearing mechanism, a waste film winding mechanism, and a separating roller. The centrifugal film winding structure and the unwinding mechanism are arranged side by side. The separating roller is located at the output end of the unwinding mechanism. The cutting mechanism is located on one side of the separating roller. The coating and tearing mechanism is connected to the lower part of the cutting mechanism. The waste film winding mechanism is used to wind up waste film and is arranged opposite to the centrifugal film winding structure.

[0011] As a preferred embodiment of this utility model, the discharge end of the steel ring feeding assembly is connected to the steel ring basket track, and the labeling machine is located beside the steel ring basket track.

[0012] As a preferred technical solution of this utility model, the steel ring loading frame is located at the end of the steel ring entering the basket track and can accommodate multiple steel frames. The steel ring loading frame is set at the unloading end of the equipment.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention achieves fully automated operation of the glass film application process through the coordinated operation of a steel ring feeding assembly, a glass sheet feeding assembly, a large turntable, a molding assembly, a steel ring unloading assembly, and a labeling machine. This significantly improves production efficiency and solves the problems of low efficiency and unstable quality associated with manual film application. Utilizing the precise positioning of the glass sheet alignment mechanism and the visual inspection camera, along with the automated film application, cutting, and peeling processes, it effectively avoids film misalignment, air bubbles, wrinkles, and fingerprints caused by manual operation. This significantly improves the film application qualification rate, reduces raw material waste, and provides a reliable guarantee for the efficient and precise production of glass film. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a partial structural schematic diagram of the present invention;

[0017] Figure 3 This is a partial bottom view of the structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the overmolding assembly in this utility model;

[0019] In the diagram: 1. Film applicator housing; 2. Steel ring feeding assembly; 21. Steel ring lifting mechanism; 22. Steel ring feeding rack; 23. Steel ring feeding module; 3. Glass sheet feeding assembly; 31. Glass sheet loading rack; 32. Glass sheet lifting mechanism; 33. Glass sheet gripping mechanism; 4. Large turntable; 41. Glass sheet positioning mechanism; 42. Vision inspection camera; 5. Mold coating assembly; 51. Centrifugal film winding structure; 52. Unwinding mechanism; 53. Cutting mechanism; 54. Film coating and tearing mechanism; 55. Waste film winding mechanism; 56. Film separating roller; 6. Steel ring unloading assembly; 7. Labeling machine; 8. Steel ring loading frame. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-4 This utility model provides a technical solution:

[0022] A fully automatic glass film applicator includes a film applicator housing 1. Inside the housing 1 are a steel ring feeding assembly 2, a glass sheet feeding assembly 3, a large turntable 4, a molding assembly 5, a steel ring unloading assembly 6, a labeling machine 7, and a steel ring loading frame 8. The steel ring feeding assembly 2, glass sheet feeding assembly 3, large turntable 4, and molding assembly 5 are arranged sequentially. The steel ring unloading assembly 6 is connected to the output end of the molding assembly 5. The labeling machine 7 is located adjacent to the steel ring unloading assembly 6, and the steel ring loading frame 8 is located at the output end of the labeling machine 7. On the material side, the steel ring feeding assembly 2, glass sheet feeding assembly 3, large turntable 4, and coating assembly 5 are arranged in sequence. The steel ring unloading assembly 6 is connected to the output end of the coating assembly 5. The labeling machine 7 is adjacent to the steel ring unloading assembly 6. The steel ring loading frame 8 is located on the discharge side of the labeling machine 7. This layout design realizes the automated spatial connection of the entire glass film application process, ensuring the continuity and efficiency of production, avoiding efficiency loss and errors due to manual intervention, and the modular structure layout facilitates the later individual maintenance of the equipment.

[0023] Please see Figure 1The steel ring feeding assembly 2 includes a steel ring lifting mechanism 21, a steel ring feeding frame 22, and a steel ring feeding module 23. The output end of the steel ring lifting mechanism 21 is connected to the steel ring feeding frame 22, and the steel ring feeding module 23 is installed above the steel ring feeding frame 22. Through the connection between the steel ring lifting mechanism 21 and the steel ring feeding frame 22, the steel ring lifting mechanism 21 can accurately lift the film frame to the transport position. With the cooperation of the steel ring feeding module 23 installed above the steel ring feeding frame 22, the automated gripping and transport of empty film frames can be realized without manual intervention, which not only greatly improves the film frame feeding efficiency, but also avoids the positioning error of manual operation.

[0024] Please see Figure 1 The glass sheet loading assembly 3 includes a glass sheet loading rack 31, a glass sheet lifting mechanism 32, and a glass sheet gripping mechanism 33. The glass sheet loading rack 31 can hold four glass sheets at a time, with the text end of the glass sheet facing the bottom of the rack. The glass sheet lifting mechanism 32 is used to lift the glass sheets in the glass sheet loading rack 31 so that the glass sheet gripping mechanism 33 can grip the glass sheets. The glass sheet gripping mechanism 33 is located above the glass sheet loading rack 31. The glass sheet loading assembly 3 improves the efficiency of glass sheet loading and reduces frequent manual loading operations by using the glass sheet loading rack 31, which can hold four glass sheets at a time. The glass sheet lifting mechanism 32 lifts the glass sheets, and together with the glass sheet gripping mechanism 33 located above the glass sheet loading rack 31, it realizes the automated gripping of glass sheets, which avoids stains and damage caused by manual contact with the glass sheets and makes the gripping action smooth and efficient.

[0025] Please see Figure 1 The large turntable 4 is equipped with a glass sheet alignment mechanism 41 and a vision inspection camera 42. The glass sheet alignment mechanism 41 and the vision inspection camera 42 are arranged in a station-like manner on the large turntable 4. The station-like arrangement of the glass sheet alignment mechanism 41 and the vision inspection camera 42 enables continuous operation of real-time vision inspection after the glass sheet is aligned. The two work together to ensure accurate positioning of the glass sheet, eliminate manual positioning errors, provide a high-precision positional basis for the subsequent lamination process, and greatly improve the lamination qualification rate.

[0026] Please see Figure 4The coating assembly 5 includes a centrifugal film winding structure 51, an unwinding mechanism 52, a cutting mechanism 53, a coating and tearing mechanism 54, a waste film winding mechanism 55, and a film separating roller 56. The centrifugal film winding structure 51 and the unwinding mechanism 52 are arranged side by side, which can accurately guide the film material conveying path and avoid film material entanglement or deviation. The film separating roller 56 is located at the output end of the unwinding mechanism 52. The cutting mechanism 53 is located on one side of the film separating roller 56. The coating and tearing mechanism 54 is connected to the bottom of the cutting mechanism 53, so that the coating, cutting, and tearing processes are connected in a continuous manner, reducing the time loss between processes. The waste film winding mechanism 55 is used to wind up waste film and is arranged opposite to the centrifugal film winding structure 51. It can simultaneously complete the winding of waste film and centrifugal film, avoiding the accumulation of waste material and affecting the operation. The overall layout improves the automation and efficiency of the coating operation.

[0027] Please see Figure 1 The discharge end of the steel ring feeding component 6 is connected to the steel ring basket track to ensure that the film frame after lamination can be smoothly transported to the track, avoiding deviation or jamming during the transportation process and ensuring the continuity of the feeding process. The labeling machine 7 is set next to the steel ring basket track, so that the film frame can be labeled simultaneously during the track transportation process without additional transfer process, reducing time loss and improving the automation connection efficiency from feeding to labeling.

[0028] Please see Figure 1 The steel ring loading frame 8 is located at the end of the steel ring entering the basket track and can accommodate multiple steel frames. The steel ring loading frame 8 is set at the unloading end of the equipment and can directly receive the labeled film frames transported by the track. There is no need for additional transfer links, which ensures the seamless connection from labeling to finished product collection and avoids the film frames from shifting or being damaged during transfer.

[0029] Working principle: The stainless steel empty film frame is manually placed into the steel ring feeding rack 22 of the steel ring feeding assembly 2 and positioned in the lifting position. The glass sheet loading rack 31, filled with glass sheets, is placed in the feeding position of the glass sheet feeding assembly 3; four racks can be placed at a time, with the text end of the glass sheet facing downwards. The steel frame is placed in the placement position of the steel ring loading steel frame 8; three steel frames can be placed at a time. The blue film is then loaded into the air expansion shaft of the unwinding mechanism 52 of the coating assembly 5 and wound as required. After starting the equipment, the steel ring lifting mechanism 21 of the steel ring feeding assembly 2 rises, lifting the film frame inside the steel ring feeding rack 22. The robotic arm of the ring feeding module 23 transports the empty film frame from the steel ring feeding rack 22 to the film frame placement position. After being positioned by the film frame positioning mechanism, the film frame is stabilized by the vacuum suction cup below, and the robotic arm returns to the picking position. The glass sheet lifting mechanism 32 lifts the glass sheets in the glass sheet loading rack 31, the glass sheet grasping mechanism 33 moves, and after the sensor detects the glass sheets, it vertically grasps two sheets, rotates them 90°, and places them on the glass sheet alignment mechanism 41 of the large turntable 4. After two pick-and-place operations, the four glass sheets are aligned by the glass sheet alignment mechanism 41 and vacuum-adsorbed. The visual inspection camera 42 simultaneously detects the glass. After the glass and film frame are in place and adsorbed, when the large turntable 4 rotates 180° to the film application position of the coating assembly 5, the unwinding mechanism 52 releases the blue film. After the film is guided by the film separating roller 56, the film application roller of the film coating and tearing mechanism 54 descends to make the film adhere to the film application platform. The roller rolls to make the film flat and fully cover the film frame. The cutting mechanism 53 descends to the film application position, rotates 360 degrees to cut the film, and then rises to reset. The film tearing roller of the film coating and tearing mechanism 54 rolls to peel off the cut waste film. The waste film winding mechanism 55 rolls to wind up the waste film. The centrifugal film winding structure 51 simultaneously winds up the centrifugal film. Turntable 4 rotates 180° to move the coated film frame and glass sheet to the loading and unloading positions; steel ring unloading assembly 6 transports the film frame to the steel ring basket track, labeling machine 7 labels the film frame at the track, and after labeling, the pushing mechanism pushes the film frame into the steel ring loading frame 8; after the film frame is removed, steel ring loading assembly 2 and glass sheet loading assembly 3 load materials synchronously and cycle through the operation; after the glass sheet loading frame 31 has finished loading one frame, it moves horizontally one station. The material can be replenished manually by pressing the loading button while the equipment is running. After the three steel frames of the steel ring loading frame 8 are full, the equipment stops, and the full steel frame is removed and an empty steel frame is placed in.

[0030] In the description of this utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0031] In this utility model, unless otherwise explicitly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components or an interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic glass film applicator, comprising a film applicator housing, characterized in that: The outer casing of the film applicator is equipped with a steel ring feeding assembly, a glass sheet feeding assembly, a large turntable, a molding assembly, a steel ring unloading assembly, a labeling machine, and a steel ring loading frame. The steel ring feeding assembly, glass sheet feeding assembly, large turntable, and molding assembly are arranged in sequence. The steel ring unloading assembly is connected to the output end of the molding assembly. The labeling machine is located adjacent to the steel ring unloading assembly, and the steel ring loading frame is located on the discharge side of the labeling machine.

2. The fully automatic glass film applicator according to claim 1, characterized in that: The steel rim feeding assembly includes a steel rim lifting mechanism, a steel rim feeding frame, and a steel rim feeding module. The output end of the steel rim lifting mechanism is connected to the steel rim feeding frame, and the steel rim feeding module is installed above the steel rim feeding frame.

3. The fully automatic glass film applicator according to claim 1, characterized in that: The glass sheet loading assembly includes a glass sheet loading rack, a glass sheet lifting mechanism, and a glass sheet gripping mechanism. The glass sheet loading rack can hold four glass sheets at a time, with the text end of the glass sheet facing the lower end of the rack. The glass sheet lifting mechanism is used to lift the glass sheets in the glass sheet loading rack so that the glass sheet gripping mechanism can grip them. The glass sheet gripping mechanism is located above the glass sheet loading rack.

4. The fully automatic glass film applicator according to claim 1, characterized in that: The large turntable is equipped with a glass plate alignment mechanism and a visual inspection camera, which are arranged in a stationary manner on the turntable.

5. The fully automatic glass film applicator according to claim 1, characterized in that: The coating assembly includes a centrifugal film winding structure, an unwinding mechanism, a cutting mechanism, a coating and tearing mechanism, a waste film winding mechanism, and a separating roller. The centrifugal film winding structure and the unwinding mechanism are arranged side by side. The separating roller is located at the output end of the unwinding mechanism. The cutting mechanism is located on one side of the separating roller. The coating and tearing mechanism is connected to the lower part of the cutting mechanism. The waste film winding mechanism is used to wind up waste film and is arranged opposite to the centrifugal film winding structure.

6. The fully automatic glass film applicator according to claim 1, characterized in that: The discharge end of the steel ring feeding assembly is connected to the steel ring basket track, and the labeling machine is located beside the steel ring basket track.

7. A fully automatic glass film applicator according to claim 6, characterized in that: The steel ring loading frame is located at the end of the steel ring entering the basket track and can accommodate multiple steel frames. The steel ring loading frame is set at the unloading end of the equipment.

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