A jelly pudding production waste recovery device

Abstract

The utility model relates to the field of recovery device discloses a jelly pudding production is with surplus material recovery device, including mounting seat, the top outer wall fixedly connected with support of mounting seat, the top outer wall of mounting seat has established annular groove, the outer wall of mounting seat has established slagging, the bottom outer wall fixedly connected with the water outlet of mounting seat, the top outer wall fixedly connected with electric push rod of mounting seat. In the utility model, through hydraulic rod drive compression plate to the fruit residue surplus material is extruded, can realize the sufficient separation of liquid and solid in surplus material, electric push rod can promote the movement of lower baffle, cooperate with threaded rod drive sliding block and hydraulic rod adjustment position, can push lower baffle to the slagging, again through the compression plate downward pressure extrusion fruit residue, realize fruit residue mechanical automatic discharge, and the process can follow production and collect, avoid surplus material long -time accumulation, effectively reduce surplus material fermentation metamorphic risk, guarantee the quality of surplus material reprocessing later period.

Description

Technical Field

[0001] This utility model relates to the field of recycling devices, and in particular to a waste material recycling device for the production of jelly pudding. Background Technology

[0002] During the production of jelly pudding, fruit pulp residue is continuously generated in the processes of raw material preparation, molding and cutting, and filling. This residue still has certain utilization value. Therefore, a waste material recycling device adapted to the jelly pudding production scenario is needed to meet the actual needs of the above production process.

[0003] There is an existing waste material recycling device for jelly pudding production. The device temporarily stores the input waste material in a sealed manner. When the set capacity is reached, the operator opens the discharge valve to transfer the waste material to a designated container, and then sends it to the raw material reprocessing process. The whole process is adapted to the production rhythm and is smoothly connected with each link.

[0004] Existing devices have significant shortcomings in practical applications. Firstly, after compressing fruit pulp residue, they cannot automatically remove the remaining pulp. After each compression operation, workers must manually remove the pulp using scrapers and clamps, which is cumbersome and affects recycling efficiency. Secondly, existing devices mostly employ an accumulation-based recycling method, requiring the residue to accumulate to a certain amount before being transported and processed. Prolonged storage can lead to fermentation and spoilage, affecting the quality of subsequent processed products. Therefore, this paper proposes a residue recycling device for jelly and pudding production to address these issues. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a waste material recycling device for jelly pudding production, which aims to improve the problems in the existing technology where the extruded waste cannot be automatically discharged and needs to be manually removed, and the accumulation of waste material during recycling is prone to fermentation, affecting the quality of subsequent processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a waste material recycling device for jelly pudding production, comprising a mounting base, a bracket fixedly connected to the top outer wall of the mounting base, an annular groove formed on the top outer wall of the mounting base, a slag discharge port formed on the outer wall of the mounting base, a drain outlet fixedly connected to the bottom outer wall of the mounting base, an electric push rod fixedly connected to the top outer wall of the mounting base, a sliding groove formed on the bottom outer wall of the bracket, a motor fixedly connected to the outer surface of the bracket, a threaded rod fixedly connected to the output end of the motor, a slider threadedly connected to the outer wall of the threaded rod, a hydraulic rod fixedly connected to the bottom outer wall of the slider, a pressure plate fixedly connected to the telescopic end of the hydraulic rod, an upper partition plate fixedly connected to the outer wall of the bracket, an upper inner filter plate fixedly connected to the inner wall of the upper partition plate, an electric push rod fixedly connected to the top outer wall of the mounting base, a lower partition plate fixedly connected to the telescopic end of the electric push rod, and a lower inner filter plate fixedly connected to the inner wall of the lower partition plate.

[0007] As a further description of the above technical solution: a scraper is fixedly connected to the outer wall of the pressure plate via a connecting shaft.

[0008] As a further description of the above technical solution: the outer wall of the slider is adapted to the inner wall of the groove, and the slider and the groove are slidably connected.

[0009] As a further description of the above technical solution: the annular groove and the slag discharge port are arranged in a straight horizontal line according to the center line of the mounting base.

[0010] As a further description of the above technical solution: the threaded rod passes through the inside of the slide groove, and its end is rotatably connected to the inner wall of the bracket.

[0011] As a further description of the above technical solution: the scraper is provided in several groups, and the several groups of scrapers are arranged in a ring according to the central axis of the pressure plate, and are kept horizontal with the bottom outer wall of the pressure plate.

[0012] As a further description of the above technical solution: a rubber ring is provided on the outer wall of the scraper.

[0013] As a further description of the above technical solution: the lower partition is slidably connected to the top outer wall of the mounting base via an electric push rod.

[0014] As a further description of the above technical solution: the top outer wall of the lower partition and the lower inner filter plate is in contact with the bottom outer wall of the upper partition and the upper inner filter plate.

[0015] As a further description of the above technical solution: the outer wall of the scraper is in contact with the inner wall of the gap formed by the upper partition and the upper inner filter plate, and the scraper is in contact with the inner wall of the gap formed by the lower partition and the lower inner filter plate.

[0016] This utility model has the following beneficial effects: 1. In this utility model, the hydraulic rod drives the pressure plate to squeeze the fruit pomace residue, which can achieve full separation of liquid and solid in the residue. The electric push rod can push the lower partition to move, and in conjunction with the threaded rod, drive the slider and hydraulic rod to adjust the position, which can push the lower partition to the slag discharge port. Then, the pressure plate applies downward pressure to squeeze out the fruit pomace, realizing the automatic mechanical discharge of the fruit pomace. Moreover, this process can be collected as soon as it is produced, avoiding the accumulation of residue for a long time, effectively reducing the risk of fermentation and deterioration of residue, and ensuring the quality of subsequent reprocessing of residue.

[0017] 2. In this utility model, by setting a scraper, it can work simultaneously with the hydraulic rod driving the pressure plate to squeeze the excess material. Since the outer wall of the scraper is in contact with the inner wall of the gap formed by the upper partition and the upper inner filter plate, the lower partition and the lower inner filter plate, it can directly scrape off the viscous liquid adhering to the filter plate and the partition, avoiding such material residue and waste, and also reducing the amount of subsequent cleaning work on the filter plate and the partition. Attached Figure Description

[0018] Figure 1 This is a side view of the overall structure of a waste material recycling device for jelly pudding production proposed in this utility model; Figure 2 This is a bottom view of the overall structure of a waste material recycling device for jelly pudding production proposed in this utility model. Figure 3 This is an exploded view of the upper inner filter plate structure of a waste material recycling device for jelly pudding production proposed in this utility model. Figure 4 This is a schematic cross-sectional view of the support structure of a waste material recycling device for jelly pudding production proposed in this utility model. Figure 5 This is a top view schematic diagram of the mounting base structure of a waste material recycling device for jelly pudding production proposed in this utility model.

[0019] Legend: 1. Mounting base; 2. Bracket; 3. Upper partition; 4. Lower partition; 5. Electric actuator; 6. Motor; 7. Slide groove; 8. Slider; 9. Threaded rod; 10. Hydraulic rod; 11. Pressure plate; 12. Scraper; 13. Upper inner filter plate; 14. Lower inner filter plate; 15. Slag discharge port; 16. Annular groove; 17. Drainage port. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Reference Figures 1-3 This utility model provides an embodiment of a waste material recycling device for jelly pudding production, including a mounting base 1 as the supporting foundation for the entire device. A bracket 2 is fixedly connected to the top outer wall of the mounting base 1 for mounting and supporting core components such as a motor 6 and a hydraulic rod 10. An annular groove 16 is formed on the top outer wall of the mounting base 1 to guide the separated liquid after the waste material is squeezed to a drain outlet 17, achieving orderly collection and discharge of the liquid. A slag discharge outlet 15 is formed on the outer wall of the mounting base 1 to discharge the solid fruit residue after squeezing. The annular groove 16 and the slag discharge outlet 15 are horizontally aligned with the center line of the mounting base 1. The mounting base 1 is designed to ensure that the accumulated fruit pulp can slide along the periphery of the annular groove 16 to the slag discharge port 15 without affecting the flow of liquid to the drain port 17. The bottom outer wall of the mounting base 1 is fixedly connected to the drain port 17 for the final discharge of the liquid residue guided by the annular groove 16. The top outer wall of the mounting base 1 is fixedly connected to the electric push rod 5, which can drive the lower partition 4 to move horizontally along the top of the mounting base 1. The lower partition 4 is slidably connected to the top outer wall of the mounting base 1 through the electric push rod 5. This connection method can ensure that the lower partition 4 moves smoothly along the top of the mounting base 1 and is accurately adjusted to the position of the slag discharge port 15, providing stable support for the subsequent discharge of solid fruit pulp.

[0022] Reference Figures 3-5 The bottom outer wall of the bracket 2 is provided with a groove 7 to provide a stable sliding track for the slider 8. The outer surface of the bracket 2 is fixedly connected to a motor 6, which can drive the threaded rod 9 to rotate during operation. The output end of the motor 6 is fixedly connected to the threaded rod 9, which drives the slider 8 to adjust its position along the groove 7 by rotating itself. The threaded rod 9 passes through the inside of the groove 7, and its end is rotatably connected to the inner wall of the bracket 2 to ensure the stability of the threaded rod 9 when rotating. The outer wall of the threaded rod 9 is threadedly connected to the slider 8, which is used to fix and drive the hydraulic rod 10 to move synchronously. The bottom outer wall of the slider 8 is fixedly connected to the hydraulic rod 10, which can drive the pressure plate 11 to move up and down to squeeze the remaining material in the annular groove 16 to achieve full separation of solid and liquid. The outer wall of the slider 8 is adapted to the inner wall of the groove 7, and the slider 8 and the groove 7 are slidably connected to ensure that the slider 8 does not deviate when moving.

[0023] Reference Figures 1-3The extension end of the hydraulic rod 10 is fixedly connected to the pressure plate 11, which serves as the core actuator for extruding residual material. The outer wall of the bracket 2 is fixedly connected to the upper partition 3, and the inner wall of the upper partition 3 is fixedly connected to the upper inner filter plate 13. The top outer wall of the mounting base 1 is fixedly connected to the electric push rod 5, and the extension end of the electric push rod 5 is fixedly connected to the lower partition 4. The inner wall of the lower partition 4 is fixedly connected to the lower inner filter plate 14. The upper partition 3 and the upper inner filter plate 13, and the lower partition 4 and the lower inner filter plate 14 respectively form a double-layer structure, which together enclose a closed space for temporary storage and extrusion of residual material. The top outer wall of the lower partition 4 and the lower inner filter plate 14 is in contact with the bottom outer wall of the upper partition 3 and the upper inner filter plate 13. This contact design can further prevent residual material from leaking from the gaps in the double-layer structure during the extrusion process, ensure the sealing of the extrusion space, and improve the solid-liquid separation efficiency. The lower partition 4 is slidably connected to the top outer wall of the mounting base 1 through the electric push rod 5 to ensure the stability of the lower partition 4 during movement.

[0024] Reference Figures 1-3 The outer wall of the pressure plate 11 is fixedly connected to a scraper 12 via a connecting shaft. The scraper 12 is used to remove residual material from the inner walls of the upper inner filter plate 13, the lower inner filter plate 14, the upper partition plate 3, and the lower partition plate 4. Several sets of scrapers 12 are arranged in a ring according to the central axis of the pressure plate 11 and are kept horizontal with the bottom outer wall of the pressure plate 11 to ensure that the scraping range covers the entire inner wall. The outer wall of the scraper 12 is in contact with the inner wall of the gap formed by the upper partition plate 3 and the upper inner filter plate 13, and also in contact with the inner wall of the gap formed by the lower partition plate 4 and the lower inner filter plate 14. At the same time, a rubber ring is provided on the outer wall of the scraper 12. The rubber ring can enhance the tightness of the fit between the scraper 12 and the inner wall, prevent residual viscous liquid from leaking out from the gap, reduce the frictional wear when the scraper 12 contacts the inner wall, extend the service life of the scraper 12, ensure that the residual viscous liquid can be completely scraped off, and reduce the waste of raw materials.

[0025] Working principle: Leftover material from jelly pudding production is fed into the enclosed space formed by the upper partition 3, upper inner filter plate 13, lower partition 4, and lower inner filter plate 14. The motor 6 is started, driving the threaded rod 9 to rotate, causing the threaded slider 8 to slide along the groove 7 at the bottom of the bracket 2 until the hydraulic rod 10 and pressure plate 11 at the bottom of the slider 8 move to the squeezing position. Then, the telescopic end of the hydraulic rod 10 pushes the pressure plate 11 downwards to squeeze the leftover material. During squeezing, the liquid leftover material flows through the gaps in the filter plates into the annular groove 16 at the top of the mounting base 1, and is guided by the annular groove 16 to the mounting base. The solid fruit residue is discharged from the drain outlet 17 at the bottom of the mounting base 1, while the solid fruit residue remains on the filter plate. At the same time, the scraper 12 on the outer wall of the pressure plate 11 moves with the pressure plate 11 to scrape off the residual viscous liquid on the inner walls of the upper inner filter plate 13, the lower inner filter plate 14, the upper partition plate 3, and the lower partition plate 4. After the extrusion is completed, the electric push rod 5 at the top of the mounting base 1 is activated. The electric push rod 5 pushes the lower partition plate 4 to slide along the top of the mounting base 1 to the slag discharge port 15. The hydraulic rod 10 is then controlled to push the pressure plate 11 to apply pressure, pushing the solid fruit residue out of the slag discharge port 15 on the outer wall of the mounting base 1, thus completing one residual material recycling process.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A waste material recycling device for jelly pudding production, comprising a mounting base (1), characterized in that: A bracket (2) is fixedly connected to the top outer wall of the mounting base (1). An annular groove (16) is provided on the top outer wall of the mounting base (1). A slag discharge port (15) is provided on the outer wall of the mounting base (1). A drain outlet (17) is fixedly connected to the bottom outer wall of the mounting base (1). A sliding groove (7) is provided on the bottom outer wall of the bracket (2). A motor (6) is fixedly connected to the outer surface of the bracket (2). A threaded rod (9) is fixedly connected to the output end of the motor (6). The outer wall of the threaded rod (9) is threaded with... A slider (8) is fixedly connected to a hydraulic rod (10) on its bottom outer wall. A pressure plate (11) is fixedly connected to the telescopic end of the hydraulic rod (10). An upper partition plate (3) is fixedly connected to the outer wall of the bracket (2). An upper inner filter plate (13) is fixedly connected to the inner wall of the upper partition plate (3). An electric push rod (5) is fixedly connected to the top outer wall of the mounting base (1). A lower partition plate (4) is fixedly connected to the telescopic end of the electric push rod (5). A lower inner filter plate (14) is fixedly connected to the inner wall of the lower partition plate (4).

2. The waste material recycling device for jelly pudding production according to claim 1, characterized in that: The outer wall of the pressure plate (11) is fixedly connected to a scraper (12) via a connecting shaft.

3. The waste material recycling device for jelly pudding production according to claim 1, characterized in that: The outer wall of the slider (8) is adapted to the inner wall of the groove (7), and the slider (8) and the groove (7) are slidably connected.

4. The waste material recycling device for jelly pudding production according to claim 1, characterized in that: The annular groove (16) and the slag discharge port (15) are arranged in a straight horizontal line according to the center line of the mounting base (1).

5. The waste material recycling device for jelly pudding production according to claim 1, characterized in that: The threaded rod (9) passes through the inside of the slide groove (7) and its end is rotatably connected to the inner wall of the bracket (2).

6. The waste material recycling device for jelly pudding production according to claim 2, characterized in that: The scraper (12) is provided in several groups, and the scraper (12) is arranged in a ring according to the central axis of the pressure plate (11) and is kept horizontal with the bottom outer wall of the pressure plate (11).

7. The waste material recycling device for jelly pudding production according to claim 2, characterized in that: The outer wall of the scraper (12) is provided with a rubber ring.

8. The waste material recycling device for jelly pudding production according to claim 1, characterized in that: The lower partition (4) is slidably connected to the top outer wall of the mounting base (1) via an electric push rod (5).

9. The waste material recycling device for jelly pudding production according to claim 1, characterized in that: The top outer wall of the lower partition (4) and the lower inner filter plate (14) is in contact with the bottom outer wall of the upper partition (3) and the upper inner filter plate (13).

10. A waste material recycling device for jelly pudding production according to claim 2, characterized in that: The outer wall of the scraper (12) is in contact with the inner wall of the gap formed by the upper partition (3) and the upper inner filter plate (13), and the scraper (12) is in contact with the inner wall of the gap formed by the lower partition (4) and the lower inner filter plate (14).

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