A punch chip removal line device

Abstract

The utility model belongs to chip removal device technical field, and disclose a kind of stamping chip removal line device, including equipment base frame, the rear inner wall of equipment base frame is fixedly connected with two groups vibrator, the output end of two vibrators is equipped with vibration truss, the upper end of vibration truss is fixedly connected with multiple groups horizontal arrangement's stamping chip removal groove plate, the end of vibration truss away from vibrator is fixedly connected with pressure material assembly, the utility model is linked vibration truss by vibrator, and stamping chip removal groove plate vibration material guiding and pressure material assembly transverse shift extrusion are realized simultaneously, oblique guide plate guides scrap gathering, extrusion inner plate and the inner wall of material collecting frame are attached and extrusion force is generated, effectively improve the extrusion compactness of scrap and scrap collecting space, secondly, when extrusion spring energy storage is compressed after pressure material assembly extrusion, power release spring force, so that rubber hammer head impact extrusion inner plate and drop attached scrap, finally, scrap is compacted after electric push rod drive finished product push plate realizes automatic discharge.

Description

Technical Field

[0001] This utility model belongs to the technical field of chip removal devices, specifically a stamping chip removal line device. Background Technology

[0002] Automatic waste removal machine for stamping chip conveying lines is a key piece of equipment used in stamping production lines to automatically collect, transport and process metal waste (shavings, scraps, etc.) generated during stamping. Its core function is to collect and recycle scattered stamping waste, preventing waste from scattering and jamming equipment or polluting the working environment, ensuring continuous operation of the production line and improving the recycling rate of metal resources.

[0003] For example, the automatic waste discharge mechanism for a stamping machine tool, disclosed in Chinese publication CN221158368U, includes a machine tool body, a working platform, a bearing rail, a vibration mechanism, a guide rail, and a recycling box. The machine tool body is the main component. The working platform is located below the machine tool body, with its bottom connected to the top of the bottom platform of the machine tool body. The working platform is hollow inside and has multiple openings. The bearing rail passes through the openings inside the working platform. Compared with traditional equipment, all parts of this mechanism can be automatically controlled, reducing cumbersome manual labor. Furthermore, it can be applied to waste discharge at multiple workstations according to actual production conditions, making its uses more extensive.

[0004] While the above solutions are applicable to multi-station waste discharge, the material guiding process relies solely on gravity or simple vibration to transport the waste. The waste is dispersed and piled up in the chip collection area, lacking an effective converging and guiding structure. This results in insufficient compaction of the waste after compaction, high internal porosity, and a significant reduction in the utilization rate of the chip collection space, thereby reducing the efficiency of subsequent metal waste recycling and transportation. Utility Model Content

[0005] To address the problems mentioned in the background section, this utility model provides a stamping chip removal line device.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a stamping chip removal line device, including an equipment base frame, two sets of vibrators are fixedly connected to the rear inner wall of the equipment base frame, a vibrating truss is assembled at the output end of the two vibrators, a plurality of horizontally arranged stamping chip removal troughs are fixedly connected to the upper end of the vibrating truss, a pressing component is fixedly connected to the end of the vibrating truss away from the vibrators, a collecting frame is fixedly connected below the discharge end of the stamping chip removal trough, and the pressing component is located inside the collecting frame;

[0007] The pressing assembly includes a linkage horizontal plate fixedly connected to the vibrating truss. An inclined guide plate is fixedly connected to the end of the linkage horizontal plate away from the vibrating truss, and an extrusion inner plate is fixedly connected to the end of the inclined guide plate away from the linkage horizontal plate.

[0008] Preferably, the inner wall of the material collection frame away from the pressing component is symmetrically fixed with two fixed inner plates. An electromagnetic outer ring is fixedly connected to the end of the fixed inner plate near the pressing component. A spring is fixedly connected to the end of the electromagnetic outer ring away from the fixed inner plate. A rubber hammer is fixedly connected to the end of the spring away from the electromagnetic outer ring. The rubber hammer and the pressing inner plate are elastically impacted.

[0009] Preferably, a metal ring is fixedly connected to the outer end of the rubber hammer head, and the metal ring and the electromagnetic outer ring are intermittently magnetically connected.

[0010] Preferably, the inner wall of the collection frame is equipped with a finished product pusher plate, and the finished product pusher plate is connected to an electric push rod, which is fixedly connected to the outside of the collection frame.

[0011] Preferably, the end of the material collection frame away from the finished product pusher plate has a rectangular discharge port, and a solid door panel is hinged to the outer end of the rectangular discharge port.

[0012] Preferably, the outer end of the solid door panel is hinged to a hollow frame plate, and the outer end of the rectangular discharge port is provided with a rectangular slot, and the hollow frame plate and the rectangular slot are engaged with each other.

[0013] Preferably, a raised base plate is fixedly connected to the lower end of the collection frame, and a storage bag is placed on the upper end of the raised base plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention uses a vibrator to link a vibrating truss, which simultaneously realizes the vibration of the stamping chip discharge trough and the lateral extrusion of the pressing component. The inclined guide plate guides the chip collection, and the inner extrusion plate and the inner wall of the collection frame are in contact to generate extrusion force, which effectively improves the density of chip extrusion and the chip collection space. No additional power unit is required, the structure is simple and the energy consumption is low.

[0016] When the material is squeezed by the pressing component, the spring is compressed in conjunction with the electromagnetic outer ring, which attracts the metal counter ring to precisely store energy. After resetting for two seconds, the power is cut off to release the elastic force. The rubber hammer head hits and squeezes the inner plate, causing the attached debris to bounce off, ensuring no residue.

[0017] The finished product pusher plate is driven by an electric pusher to automatically discharge the material after the debris is compacted. The hollow frame plate and rectangular slots quickly fix the storage bag. At the same time, a raised bottom plate is set under the storage bag to ensure smooth discharge. The whole set of equipment realizes the linkage of the entire process of guiding, squeezing, cleaning, feeding and collecting, with a high degree of automation and good space utilization. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the stamping chip removal groove plate of this utility model;

[0019] Figure 2 This is a schematic diagram of the chip removal state of the stamping chip removal groove plate of this utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the material collection frame of this utility model;

[0021] Figure 4 This utility model Figure 3 Enlarged view of a partial truncation at point A in the middle;

[0022] Figure 5 This is an enlarged view of the fixed inner plate and spring structure of this utility model.

[0023] In the diagram: 1. Equipment base frame; 2. Vibrator; 3. Vibrating truss; 4. Stamping chip removal trough plate; 5. Material collection frame; 6. Pressing assembly; 61. Linkage horizontal plate; 62. Inclined guide plate; 63. Extrusion inner plate; 7. Fixed inner plate; 8. Electromagnetic outer ring; 9. Spring; 10. Metal coupling ring; 11. Rubber hammer head; 12. Electric push rod; 13. Finished product push plate; 14. Rectangular discharge port; 15. Solid door panel; 16. Hollow frame plate; 17. Rectangular slot; 18. Storage bag; 19. Elevated base plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1 to 5 As shown, this utility model provides a stamping chip removal line device, including a machine base frame 1. Two sets of vibrators 2 are fixedly connected to the rear inner wall of the machine base frame 1. Vibration trusses 3 are assembled at the output ends of the two vibrators 2. Multiple sets of horizontally arranged stamping chip removal troughs 4 are fixedly connected to the upper end of the vibration truss 3. A pressing component 6 is fixedly connected to the end of the vibration truss 3 away from the vibrators 2. A collecting frame 5 is fixedly connected below the discharge end of the stamping chip removal trough 4. The pressing component 6 is located inside the collecting frame 5.

[0026] The pressing assembly 6 includes a linkage horizontal plate 61 fixedly connected to the vibrating truss 3. An inclined guide plate 62 is fixedly connected to one end of the linkage horizontal plate 61 away from the vibrating truss 3. An extrusion inner plate 63 is fixedly connected to one end of the inclined guide plate 62 away from the linkage horizontal plate 61. The extrusion inner plate 63 is configured to slide relative to the inner wall of the collecting frame 5 under the drive of the vibrating truss 3, and together with it, extrude the debris located therein.

[0027] The above solution is adopted: by fixing the pressing assembly 6 to the vibrating truss 3, the vibrator 2 used to drive the vibrating truss 3 is an electromagnetic vibrator. By alternately energizing and de-energizing the electromagnetic coil, periodic electromagnetic attraction is generated, which drives the armature and vibrating rod of the vibrator 2 to reciprocate, thereby driving the vibrating truss 3 to achieve horizontal vibration. The vibration power of the vibrating truss 3 is used to synchronously drive the intermittent impact reciprocating motion of the pressing assembly 6, without the need for additional pressing drive unit, simplifying the overall structure and reducing energy consumption. The inclined guide plate 62 of the pressing assembly 6 can guide the chips falling from the stamping chip discharge trough plate 4 to converge towards the extrusion inner plate 63, avoiding the chips from being dispersed and accumulated in the collection frame 5, and improving the extrusion density of the chips.

[0028] like Figures 1 to 3 , Figure 5 As shown, fixed inner plates 7 are symmetrically fixed to both sides of the inner wall of the end of the material collection frame 5 away from the pressing component 6. An electromagnetic outer ring 8 is fixedly connected to the end of the fixed inner plate 7 near the pressing component 6. A spring 9 is fixedly connected to the end of the electromagnetic outer ring 8 away from the fixed inner plate 7. A rubber hammer 11 is fixedly connected to the end of the spring 9 away from the electromagnetic outer ring 8. The rubber hammer 11 and the pressing inner plate 63 are elastically impacted. A metal pair ring 10 is fixedly connected to the outer end of the rubber hammer 11. The metal pair ring 10 and the electromagnetic outer ring 8 are intermittently magnetically connected.

[0029] The above scheme is adopted: when the inner plate 63 is laterally extruded to extrude the debris, the spring 9 is compressed. After the spring 9 stores energy, it bounces back to extrude the inner plate 63 through the rubber hammer 11. The elastic impact force is used to avoid debris residue. The energizing signal of the electromagnetic outer ring 8 is linked with the reset signal of the vibrator 2. The PLC controller realizes that the pressing component moves laterally to the limit position. Then the electromagnetic outer ring 8 is energized and attracted. The pressing component starts to reset and then the power is cut off after a two-second delay.

[0030] like Figures 2 to 5 As shown, the inner wall of the material collection frame 5 is equipped with a finished product pusher plate 13. An electric pusher rod 12 is connected to the outside of the finished product pusher plate 13. The electric pusher rod 12 is fixedly connected to the outside of the material collection frame 5. A rectangular discharge port 14 is opened at the end of the material collection frame 5 away from the finished product pusher plate 13. A solid door panel 15 is hinged to the outer end of the rectangular discharge port 14. A hollow frame plate 16 is hinged to the outer end of the solid door panel 15. A rectangular slot 17 is opened at the outer end of the rectangular discharge port 14. The hollow frame plate 16 and the rectangular slot 17 are interlocked. A raised base plate 19 is fixedly connected to the lower end of the material collection frame 5. A storage bag 18 is placed on the upper end of the raised base plate 19.

[0031] The above solution is adopted as follows: By designing the rectangular discharge port 14 to fit the shape of the compacted debris, smooth and unobstructed discharge is ensured. First, the electric push rod 12 drives the finished product push plate 13 to move laterally, realizing the automatic pushing of the compacted debris without manual shoveling, reducing the intensity of operation and improving work efficiency. Second, the locking structure ensures that the opening of the storage bag 18 is precisely aligned with the rectangular discharge port 14, preventing debris from spilling during discharge. At the same time, the raised base plate 19 provides stable support for the storage bag 18, ensuring that the opening of the storage bag 18 is always horizontally aligned with the rectangular discharge port 14, preventing the storage bag 18 from collapsing and causing poor discharge. It should be noted that the maximum extension stroke of the electric push rod 12 is designed to be compatible with the size of the collection frame 5 to ensure that the material can be pushed out smoothly. Those skilled in the art can select different specifications of electric push rod 12 according to the actual parameters of the specific collection frame size. In addition, due to the limited perspective of the attached drawings, the full range of compatibility between the electric push rod 12 and the collection frame 5 is not fully shown in the drawings.

[0032] Working principle and usage process of this utility model:

[0033] During chip removal operations, the vibrator 2 is activated, which drives the vibrating truss 3 to vibrate. The vibrating truss 3 synchronously drives the stamping chip removal trough plate 4 to vibrate. The metal chips generated during stamping are guided step by step by the vibration of the stamping chip removal trough plate 4 and fall into the collection frame 5. At the same time, the vibrating truss 3 can drive the pressing assembly 6 to vibrate synchronously. When the stamping chip removal trough plate 4 drives the chips into the frame, the linkage horizontal plate 61 of the pressing assembly 6 drives the inclined guide plate 62 and the extrusion inner plate 63 to move towards the fixed inner plate 7. The extrusion inner plate 63 increases the chip collection space by increasing the extrusion density of the chips.

[0034] Furthermore, when the pressing component 6 pushes outward to extrude material, as the inner pressing plate 63 continues to move, it contacts the rubber hammer head 11 and compresses the spring 9. At this time, the electromagnetic outer ring 8 is energized to generate magnetic attraction to the metal pair ring 10, keeping the spring 9 in a compressed and energy-storing state. When the pressing component 6 resets, after a two-second interval, the electromagnetic outer ring 8 is de-energized and loses its magnetism. The metal pair ring 10 is released from the attraction, and the spring 9 elastically resets, pushing the rubber hammer head 11 to strike the inner pressing plate 63 in the opposite direction, assisting in knocking off the attached debris on the plate surface.

[0035] After the debris in the collection frame 5 is compacted, the electric push rod 12 starts to drive the finished product push plate 13 to move laterally, pushing the compacted debris block towards the rectangular discharge port 14. The operator opens the solid door panel 15, and engages the hollow frame plate 16 with the rectangular slot 17 to fix the opening of the storage bag 18. The compacted debris block falls into the storage bag 18 through the rectangular discharge port 14. The bottom plate 19 is raised to provide support for the storage bag 18, thus completing a complete debris removal operation.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stamping chip conveying line device, comprising a machine base frame (1), wherein two sets of vibrators (2) are fixedly connected to the rear inner wall of the machine base frame (1), and a vibrating truss (3) is assembled at the output end of the two vibrators (2), characterized in that: The upper end of the vibrating truss (3) is fixedly connected to multiple sets of horizontally arranged stamping chip removal trough plates (4). The end of the vibrating truss (3) away from the vibrator (2) is fixedly connected to a pressing assembly (6). A collecting frame (5) is fixedly connected below the discharge end of the stamping chip removal trough plate (4). The pressing assembly (6) is located inside the collecting frame (5). The pressing assembly (6) includes a linkage horizontal plate (61) fixedly connected to the vibrating truss (3). An inclined guide plate (62) is fixedly connected to one end of the linkage horizontal plate (61) away from the vibrating truss (3), and an extrusion inner plate (63) is fixedly connected to one end of the inclined guide plate (62) away from the linkage horizontal plate (61).

2. The stamping chip conveying line device according to claim 1, characterized in that: The inner wall of the material collection frame (5) away from the pressing component (6) is symmetrically fixed with two fixed inner plates (7). The inner plate (7) is fixed with an electromagnetic outer ring (8) at the end close to the pressing component (6). The outer ring (8) is fixed with a spring (9) at the end away from the fixed inner plate (7). The spring (9) is fixed with a rubber hammer (11) at the end away from the electromagnetic outer ring (8). The rubber hammer (11) and the pressing inner plate (63) collide elastically.

3. The stamping chip conveying device according to claim 2, characterized in that: The outer end of the rubber hammer head (11) is fixedly connected to a metal pair (10), and the metal pair (10) and the electromagnetic outer ring (8) are intermittently magnetically connected.

4. The stamping chip conveying line device according to claim 1, characterized in that: The inner wall of the collection frame (5) is equipped with a finished product push plate (13), and the finished product push plate (13) is connected to an electric push rod (12), which is fixedly connected to the outside of the collection frame (5).

5. The stamping chip conveying line device according to claim 1, characterized in that: The material collection frame (5) has a rectangular discharge port (14) at one end away from the finished product push plate (13), and a solid door panel (15) is hinged to the outer end of the rectangular discharge port (14).

6. The stamping chip conveying line device according to claim 5, characterized in that: The outer end of the solid door panel (15) is hinged to a hollow frame plate (16), and the outer end of the rectangular discharge port (14) is provided with a rectangular slot (17). The hollow frame plate (16) and the rectangular slot (17) are engaged with each other.

7. The stamping chip conveying line device according to claim 1, characterized in that: The lower end of the collection frame (5) is fixedly connected to a raised base plate (19), and a storage bag (18) is placed on the upper end of the raised base plate (19).

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