Anti-skid composite floor mat with double-layer wear-resistant structure

Abstract

The utility model discloses a kind of antiskid composite floor mat with double-layer wear-resistant structure, including floor mat main body, its four perimeter edge is equipped with reinforcing part;Floor mat main body includes base layer, base layer top is combined with wear-resistant layer, base layer bottom is combined with antiskid layer, reinforcing part is used to wrap the edge of base layer, wear-resistant layer and antiskid layer in;Base layer and wear-resistant layer, base layer and antiskid layer are all adhered through hot melt adhesive layer;Through the three-layer composite structure of base layer, wear-resistant layer and antiskid layer, the limitation of traditional single-layer floor mat function single is broken;Each layer is tightly adhered through polyamide or polyester hot melt adhesive, and the edge is wrapped and fixed by reinforcing part, effectively prevent interlayer separation, edge curling or cracking, guarantee structure integrity, effectively solve the problem that single-layer floor mat is easily worn, short service life, structure is loose, realize wear-resistant, antiskid, durable multifunctional unity.

Description

Technical Field

[0001] This utility model relates to the field of floor mat technology, and in particular to an anti-slip composite floor mat with a double-layer wear-resistant structure. Background Technology

[0002] Floor mats, as basic supplies widely used in homes, offices, shopping malls, and other places, primarily serve core functions such as cleaning, slip prevention, and decoration. Traditional floor mats mostly adopt a single-layer structure design, such as pure cotton, synthetic fiber carpets, or rubber mats. They generally suffer from inherent defects such as limited functionality, easy surface wear, and short overall lifespan, making it difficult to meet the durability and multi-functional needs of high-frequency use scenarios.

[0003] There are also some improved anti-slip mats in the existing technology. For example, the waterproof anti-slip mat disclosed in Chinese utility model patent CN222510317U improves the anti-slip function by setting multiple anti-slip protrusions, reinforced edge strips, horizontal anti-slip strips, and vertical anti-slip strips. This mat uses thick anti-slip protrusions, horizontal anti-slip strips, and vertical anti-slip strips to ensure that the lower surface of the mat body does not completely contact the ground, thereby avoiding slipping. At the same time, the hollow softening protrusions improve the comfort of walking on it.

[0004] However, the aforementioned waterproof and anti-slip floor mats rely on a suspended design that reduces the contact area for their anti-slip principle. When exposed to water or oil, the friction between the mat and the ground or the soles of shoes will decrease significantly, resulting in a sharp drop in the anti-slip effect and making it difficult to guarantee overall stability. Furthermore, the anti-slip protrusions and softening protrusions on their surface are mostly made of ordinary rubber or plastic materials, the same as the mat itself, without any wear-resistant reinforcing components. After long-term exposure to foot traffic and scratches, they are prone to deformation, wear, or even breakage. This not only causes the anti-slip effect to decrease over time but also reduces the overall durability of the mat.

[0005] Therefore, a non-slip composite floor mat with a double-layer wear-resistant structure is proposed. Utility Model Content

[0006] The purpose of this invention is to provide a non-slip composite floor mat with a double-layer wear-resistant structure to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, the main technical solutions adopted by this utility model include: A non-slip composite floor mat with a double-layer wear-resistant structure includes a floor mat body, the edges of which are provided with reinforcing members, wherein: The main body of the floor mat includes a base layer, a wear-resistant layer is laminated on the top of the base layer, and an anti-slip layer is laminated on the bottom of the base layer. The reinforcement is used to wrap the edges of the base layer, the wear-resistant layer and the anti-slip layer. The base layer and the wear-resistant layer, as well as the base layer and the anti-slip layer, are bonded together by a hot melt adhesive layer.

[0008] As a preferred technical solution, the base layer is a closed-cell foam plastic layer, and the base layer, wear-resistant layer and anti-slip layer have the same shape and size.

[0009] As a preferred technical solution, the wear-resistant layer is a PVC composite material layer containing wear-resistant particles, wherein the wear-resistant particles are silicon carbide or corundum micro powder.

[0010] As a preferred technical solution, the anti-slip layer is made of one of the following: natural rubber layer, synthetic rubber layer, and TPR thermoplastic rubber layer.

[0011] As a preferred technical solution, the reinforcement includes an edge band, the inner wall of which is bonded to the surfaces of the wear-resistant layer and the anti-slip layer by a hot melt adhesive layer, and a reflective warning strip is embedded on the top of the edge band.

[0012] As a preferred technical solution, the edges around the edging are provided with bevels, and the top area of ​​the edging is smaller than its bottom area.

[0013] As a preferred technical solution, the hot melt adhesive layer is a polyamide hot melt adhesive layer or a polyester hot melt adhesive layer.

[0014] As a preferred technical solution, the top of the wear-resistant layer is integrally formed with several regularly distributed anti-slip protrusions, and the bottom of the anti-slip layer is fixedly connected with several regularly distributed suction cups, with the anti-slip protrusions and suction cups being arranged in a one-to-one correspondence.

[0015] This utility model has at least the following beneficial effects: This application breaks through the limitations of traditional single-layer floor mats in terms of single-function by using a three-layer composite structure consisting of a base layer, a wear-resistant layer, and an anti-slip layer. The layers are tightly bonded together with polyamide or polyester hot melt adhesive, and the edges are wrapped and fixed with reinforcements, which effectively prevents the layers from separating, curling, or cracking, ensuring the integrity of the structure. This effectively solves the problems of easy wear, short lifespan, and loose structure of single-layer floor mats, achieving a multi-functional unity of wear resistance, anti-slip, and durability. Attached Figure Description

[0016] Figure 1 This is a first-view schematic diagram of the structure of this utility model; Figure 2 This is a second-view schematic diagram of the structure of this utility model; Figure 3 This is a cross-sectional view of the structure of this utility model; Figure 4 This utility model Figure 3 A magnified structural diagram of point A in the middle.

[0017] In the diagram: 100, main body of the mat; 110, base layer; 120, wear-resistant layer; 130, anti-slip layer; 200, reinforcement; 210, edging; 211, slope; 220, warning strip; 300, anti-slip protrusion; 400, suction cup. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-4 This utility model provides an anti-slip composite floor mat with a double-layer wear-resistant structure, including a floor mat body 100 with reinforcing members 200 around its four edges. The floor mat body 100 includes a base layer 110, a wear-resistant layer 120 composited on the top of the base layer 110, and an anti-slip layer 130 composited on the bottom of the base layer 110. The reinforcing members 200 are used to wrap the edges of the base layer 110, the wear-resistant layer 120, and the anti-slip layer 130. The base layer 110 and the wear-resistant layer 120, and the base layer 110 and the anti-slip layer 130 are all bonded together with a hot melt adhesive layer. Through the layered functional design of the base layer 110 bearing, the wear-resistant layer 120 resisting damage, and the anti-slip layer 130 fixing, the dual core performance of wear resistance and anti-slip is achieved. The wrapping effect of the reinforcing members 200 on the edges avoids cracking and delamination of the multi-layer structure, while the hot melt adhesive ensures a tight bond between the layers, fundamentally solving the problem of the single-function and easy damage of traditional single-layer floor mats, and laying a structural foundation for subsequent functional upgrades.

[0020] The base layer 110 is a closed-cell foam plastic layer. The base layer 110, wear-resistant layer 120 and anti-slip layer 130 have the same shape and size. The closed-cell foam plastic layer has good cushioning elasticity, which can significantly improve the comfort of stepping. The base layer 110, wear-resistant layer 120 and anti-slip layer 130 have the same shape and size, which ensures that each layer is precisely aligned during composite processing. This simplifies the production process and ensures the overall flatness and uniform stress distribution of the main body 100 of the floor mat, avoiding accelerated local wear or structural loosening caused by dimensional deviations.

[0021] Among them, the wear-resistant layer 120 is a PVC composite material layer containing wear-resistant particles, which are silicon carbide or corundum micro powder. The PVC substrate itself has a certain structural strength. When combined with high-hardness wear-resistant particles such as silicon carbide and corundum micro powder, a synergistic effect of substrate load-bearing and particle wear resistance can be formed, which greatly enhances the wear resistance of the surface of the main body 100 of the floor mat, effectively resists the surface wear caused by daily walking and object scratches, and directly extends the actual service life of the main body 100 of the floor mat.

[0022] The anti-slip layer 130 is made of one of the following: natural rubber, synthetic rubber, and TPR thermoplastic rubber. Natural rubber, synthetic rubber, and TPR thermoplastic rubber all have excellent elasticity and surface friction coefficient, which can provide basic anti-slip ability for the bottom of the mat body 100 and enhance the initial adhesion to the ground. Moreover, these materials have good weather resistance and corrosion resistance, and can adapt to different usage environments such as humid and dry conditions, avoiding the decline in anti-slip effect due to material aging or performance degradation.

[0023] The reinforcement component 200 includes an edge banding 210. The inner wall of the edge banding 210 is bonded to the surfaces of the wear-resistant layer 120 and the anti-slip layer 130 by a hot melt adhesive layer. A reflective warning strip 220 is embedded in the top of the edge banding 210. The edge banding 210 is tightly bonded to the wear-resistant layer 120 and the anti-slip layer 130 by hot melt adhesive, forming an overall wrap around the edges of the three-layer structure. This effectively prevents external moisture and dust from entering the gaps between the layers, while also preventing the edges from curling or delaminating, thus improving the overall structural integrity. The reflective warning strip 220 can reflect light in dim lighting conditions, reminding pedestrians to pay attention to the edge of the main body 100 of the mat, reducing the risk of tripping and enhancing safety.

[0024] The edging 210 has beveled edges 211 around its perimeter, and the top area of ​​the edging 210 is smaller than its bottom area. The beveled edge 211 design of the edging 210 eliminates the protrusion of the traditional right-angle edge, allowing pedestrians to step on it smoothly and reducing the risk of tripping from a physical structure perspective. The structure with a top area smaller than the bottom area makes the bottom of the edging 210 more in contact with the ground and more stable under force. At the same time, it optimizes the stress distribution at the edge and further reduces the possibility of the edging 210 falling off or deforming.

[0025] The hot melt adhesive layer is either a polyamide hot melt adhesive layer or a polyester hot melt adhesive layer. Polyamide and polyester hot melt adhesive layers have high bonding strength and good temperature and aging resistance, which can form a durable and stable bond between the base layer 110 and the wear-resistant layer 120 and the anti-slip layer 130. Even if subjected to external forces such as stepping and stretching for a long time, it can avoid gaps and separation between layers, thus ensuring the structural stability and service life of the main body of the floor mat 100.

[0026] The top of the wear-resistant layer 120 is integrally formed with several regularly distributed anti-slip protrusions 300, and the bottom of the anti-slip layer 130 is fixedly connected with several regularly distributed suction cups 400. The anti-slip protrusions 300 and suction cups 400 are set in a one-to-one correspondence. The anti-slip protrusions 300 directly increase the contact friction between the surface of the mat body 100 and the sole of the shoe, improving the anti-slip safety of pedestrians when stepping on it. The suction cups 400 tightly adhere to the ground after squeezing out the internal air, forming a mechanical fixing effect to prevent the mat body 100 from shifting. The one-to-one correspondence between the two allows the force on the mat body 100 to be accurately transmitted from top to bottom, avoiding deformation or damage caused by local force concentration. It takes into account both the anti-slip needs of people for the mat body 100 and the anti-slip needs of the mat body 100 for the ground, while optimizing the overall force performance.

[0027] The working principle of this utility model is as follows: The base layer 110 serves as an intermediate support structure, using the cushioning properties of closed-cell foam plastic to provide basic support and comfort for the floor mat; the wear-resistant layer 120 is made of PVC composite material containing high-hardness particles, which directly resists the surface wear caused by daily stepping and scratching, and its one-piece molded anti-slip protrusions 300 increase the friction with the sole of the shoe to prevent pedestrians from slipping; the anti-slip layer 130 is made of rubber material with a high coefficient of friction, and is used in conjunction with the fixedly connected suction cup 400. When in use, the suction cup 400 squeezes out the internal air and uses atmospheric pressure to tightly adhere to the ground, forming a stable mechanical fixation. Even when exposed to water or oil, it can still maintain a reliable connection between the floor mat body 100 and the ground, preventing the floor mat body 100 from shifting. The base layer 110 is tightly bonded to the wear-resistant layer 120 and the anti-slip layer 130 with a polyamide or polyester hot melt adhesive layer to ensure that the multi-layer structure forms a whole; the edge banding 210 wraps the edges of each layer and fixes them with hot melt adhesive to prevent the layers from separating or curling. The beveled design of the edge banding 210 facilitates smooth passage for pedestrians, and the reflective warning strip 220 indicates the location of the mat in dark environments, reducing safety hazards.

[0028] In addition, the anti-slip protrusions 300 and suction cups 400 are set in a one-to-one correspondence, so that the stress generated by stepping can be transmitted vertically, avoiding structural deformation caused by uneven local stress, and further ensuring the stability and durability of the floor mat body 100 in long-term use.

[0029] All parts not described in this utility model are the same as or can be implemented using existing technology. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this utility model, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A non-slip composite floor mat with a double-layer wear-resistant structure, characterized in that, Includes a floor mat body (100), with reinforcing members (200) around its four edges, wherein: The floor mat body (100) includes a base layer (110), the top of the base layer (110) is coated with a wear-resistant layer (120), the bottom of the base layer (110) is coated with an anti-slip layer (130), and the reinforcement (200) is used to wrap the edges of the base layer (110), the wear-resistant layer (120) and the anti-slip layer (130) inside; The base layer (110) and the wear-resistant layer (120), and the base layer (110) and the anti-slip layer (130) are bonded together by a hot melt adhesive layer.

2. The anti-slip composite floor mat with a double-layer wear-resistant structure according to claim 1, characterized in that: The base layer (110) is a closed-cell foam plastic layer, and the base layer (110), wear-resistant layer (120) and anti-slip layer (130) have the same shape and size.

3. The anti-slip composite floor mat with a double-layer wear-resistant structure according to claim 2, characterized in that: The anti-slip layer (130) is made of one of the following: natural rubber layer, synthetic rubber layer, and TPR thermoplastic rubber layer.

4. The anti-slip composite floor mat with a double-layer wear-resistant structure according to claim 1, characterized in that: The reinforcement (200) includes an edge band (210), the inner wall of which is bonded to the surface of the wear-resistant layer (120) and the anti-slip layer (130) by a hot melt adhesive layer, and a reflective warning strip (220) is embedded on the top of the edge band (210).

5. The anti-slip composite floor mat with a double-layer wear-resistant structure according to claim 4, characterized in that: The edges of the edging (210) are provided with bevels (211), and the top area of ​​the edging (210) is smaller than its bottom area.

6. The anti-slip composite floor mat with a double-layer wear-resistant structure according to claim 4, characterized in that: The hot melt adhesive layer is a polyamide hot melt adhesive layer or a polyester hot melt adhesive layer.

7. The anti-slip composite floor mat with a double-layer wear-resistant structure according to any one of claims 1-6, characterized in that: The top of the wear-resistant layer (120) is integrally formed with several regularly distributed anti-slip protrusions (300), and the bottom of the anti-slip layer (130) is fixedly connected with several regularly distributed suction cups (400). The anti-slip protrusions (300) and the suction cups (400) are arranged in a one-to-one correspondence.

Images