Multifunctional gas phase rust preventive film

CN224898320UActive Publication Date: 2026-10-27SHANGHAI YINUO METAL PROTECTION MATERIALS CO LTD
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Patent Information

Application Number
CN202521700796.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2026-10-27
Estimated Expiration
2035-08-11

AI Technical Summary

Technical Problem

[0003]本实用新型所要解决的技术问题在于:提供一种多功能气相防锈薄膜,它解决了现有技术中智能化程度不足,无法进行数据传导的问题

Benefits of technology

[0011]本实用新型的有益效果是:通过在防锈膜内设置温度传感器、腐蚀电位监测电极、PH感应器和电路层使复合层实现实时环境感知与反馈的能力,并实现了数据传输,使用户能够根据实时数据进行防锈策略的调整。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of multifunctional gas phase rustproof film, belong to rustproof film technical field. Including base layer, barrier layer, composite layer, protective layer, barrier layer is laminated in the side of base layer, composite layer is set in the other side of base layer, composite layer is composed of temperature sensor, corrosion potential monitoring electrode, PH inductor and circuit layer, protective layer is set in the side of composite layer away from base layer, protective layer is composed of hydrophobic layer, deposition layer and load layer. The utility model realizes the ability of real-time environmental perception and feedback by temperature sensor, corrosion potential monitoring electrode, PH inductor and circuit layer, and realizes data transmission, so that user can adjust rustproof strategy according to real-time data.
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Description

Technical Field

[0001] This utility model relates to a multifunctional vapor phase rust inhibitor film, belonging to the field of rust inhibitor film technology. Background Technology

[0002] Multifunctional vapor phase corrosion inhibitor films, as a novel type of rust-preventive material, have been widely used in recent years. They achieve rust prevention by adding vapor phase corrosion inhibitors to the film, which then volatilize at room temperature, forming a protective film on the metal surface. These films offer advantages such as ease of use, no impact on the appearance and performance of metal products, and recyclability. However, current multifunctional vapor phase corrosion inhibitor films lack sufficient intelligence and data transmission capabilities, thus failing to automatically adjust their rust-prevention strategies based on actual conditions, presenting certain problems. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a multifunctional vapor phase rust inhibitor film, which solves the problem of insufficient intelligence and inability to transmit data in the prior art.

[0004] The technical problem to be solved by this utility model is achieved by the following technical solution: a multifunctional vapor phase rust inhibitor film, comprising a base layer, a barrier layer, a composite layer, and a protective layer. The barrier layer is pressed onto one side of the base layer, and the composite layer is disposed on the other side of the base layer. The composite layer consists of a temperature sensor, a corrosion potential monitoring electrode, a pH sensor, and a circuit layer. The protective layer is disposed on the side of the composite layer away from the base layer and consists of a hydrophobic layer, a deposition layer, and a load layer.

[0005] The present invention is further configured such that the temperature sensor is composed of a graphene layer and a polypyrrole layer.

[0006] The present invention is further configured such that the corrosion potential monitoring electrode includes a silver chloride reference electrode.

[0007] The present invention is further configured such that the pH sensor is composed of a bromothymol blue layer and a pH-sensitive dye layer.

[0008] The present invention is further configured such that: the circuit layer includes interdigitated electrodes printed with silk-smooth lines, and a plurality of interdigitated electrodes are provided to form an interdigitated electrode array.

[0009] The present invention is further configured such that the load layer is composed of an electrospinning layer and a PVA layer.

[0010] The present invention is further configured such that the hydrophobic layer is a perfluoropolyether layer.

[0011] The beneficial effects of this invention are: by setting a temperature sensor, corrosion potential monitoring electrode, pH sensor and circuit layer inside the anti-rust film, the composite layer can realize the ability of real-time environmental perception and feedback, and realize data transmission, so that users can adjust the anti-rust strategy according to real-time data. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] In the diagram: 1. Base layer; 2. Barrier layer; 3. Composite layer; 4. Protective layer. Detailed Implementation

[0014] In order to make the technical means, creative features, objectives and effects of this utility model easier to understand, the following description, in conjunction with specific illustrations, further elaborates on this utility model.

[0015] like Figure 1 As shown, a multifunctional vapor phase rust inhibitor film includes a base layer 1, a barrier layer 2, a composite layer 3, and a protective layer 4. The barrier layer 2 is pressed onto one side of the base layer 1, and the composite layer 3 is disposed on the other side of the base layer 1. The composite layer 3 consists of a temperature sensor, a corrosion potential monitoring electrode, a pH sensor, and a circuit layer. The protective layer 4 is disposed on the side of the composite layer 3 away from the base layer 1, and the protective layer 4 consists of a hydrophobic layer, a deposition layer, and a load layer.

[0016] Barrier layer 2 contains PLA and SiO2. Barrier layer 2 is formed by mixing nano-SiO2 into PLA during melt extrusion and casting. PLA is a biodegradable polymer made from corn starch or fermented sugarcane. It is biodegradable, puncture-resistant, and resistant to high and low temperatures, and can effectively block the penetration of corrosive substances such as water vapor, oxygen, and chloride ions.

[0017] A temperature sensor is formed by combining a graphene layer and a polypyrrole composite film.

[0018] The silver chloride reference electrode is used as the corrosion potential monitoring electrode in composite layer 3.

[0019] A pH sensor is formed by combining a bromothymol blue layer and a pH-sensitive dye layer.

[0020] Several interdigitated electrodes are screen-printed onto a substrate to form an interdigitated electrode array, ultimately creating a circuit layer. Through a temperature sensor, corrosion potential monitoring electrode, pH sensor, and the circuit layer, composite layer 3 achieves real-time environmental sensing and feedback capabilities, and enables data transmission, allowing users to adjust their rust prevention strategies based on real-time data.

[0021] An electrospinning layer is used to deposit a PVA solution containing a pH-responsive vapor phase corrosion inhibitor onto the circuit layer to form a load layer, which allows the circuit layer to release the vapor phase corrosion inhibitor. Then, an indicator is used to coat the surface of the circuit layer.

[0022] After the composite layer 3 and the protective layer 4 are pressed together with the base layer 1, a perfluoropolyether solution is sprayed on the outside of the load layer to form a perfluoropolyether layer.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments, and various changes and modifications can be made without departing from the spirit and scope of this utility model. All such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A multifunctional vapor phase corrosion inhibitor film, characterized in that: It includes a base layer (1), a barrier layer (2), a composite layer (3), and a protective layer (4). The barrier layer (2) is pressed onto one side of the base layer (1), and the composite layer (3) is set on the other side of the base layer (1). The composite layer (3) consists of a temperature sensor, a corrosion potential monitoring electrode, a pH sensor, and a circuit layer. The protective layer (4) is set on the side of the composite layer (3) away from the base layer (1). The protective layer (4) consists of a hydrophobic layer and a load layer.

2. The multifunctional vapor phase rust inhibitor film according to claim 1, characterized in that: The temperature sensor consists of a graphene layer and a polypyrrole layer.

3. The multifunctional vapor phase corrosion inhibitor film according to claim 1, characterized in that: The corrosion potential monitoring electrode includes a silver chloride reference electrode.

4. The multifunctional vapor phase corrosion inhibitor film according to claim 1, characterized in that: The pH sensor consists of a bromothymol blue layer and a pH-sensitive dye layer.

5. The multifunctional vapor phase corrosion inhibitor film according to claim 1, characterized in that: The circuit layer includes silk-printed interdigitated electrodes, and a plurality of interdigitated electrodes are provided to form an interdigitated electrode array.

6. The multifunctional vapor phase rust inhibitor film according to claim 1, characterized in that: The load layer consists of an electrospun layer and a PVA layer.

7. The multifunctional vapor phase corrosion inhibitor film according to claim 1, characterized in that: The hydrophobic layer is a perfluoropolyether layer.