A composite device for a silicone gel foam dressing
Patent Information
- Application Number
- CN202522171955.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-14
AI Technical Summary
热压复合可能会对材料的物理性能产生影响,导致材料变形或性能下降;胶水复合则可能引入化学物质残留,影响产品的透气性、安全性、环保性,目前大多数聚氨酯沫与PU膜之间都采用通过对PU膜涂胶然后与泡沫粘接,或者聚氨酯泡沫与PU膜之间采用满复合工艺,这种工艺下完成PU泡沫透气性差,患者使用时无法提供一个更好的愈合环境,有导致伤口感染风险增加,愈合时间延长
本实用新型提供的一种硅凝胶泡沫敷料用复合装置,通过设置复合辊和加热辊,并且复合辊的表面设置有多个圆点,使得热压形成的硅凝胶泡沫敷料具有较好的粘附性能及剥离强度,贴敷于人体皮肤不易脱落及发生位移,贴合边沿不易发生撬开及漏空等现象;同时热压形成的硅凝胶泡沫敷料与同类通过胶水粘接或满复合的工艺相比,透气性能得到了显著的提高,为伤口愈合提供了更好的环境。
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Figure CN224898323U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of dressing production equipment, specifically to a composite device for silicone gel foam dressings. Background Technology
[0002] Silicone gel foam dressings are used to cover non-chronic wounds on the body surface and absorb wound exudate. They have been widely used in clinical medical applications. This type of product has a wide range of uses and a large demand, while patients' quality requirements for these products are constantly increasing. In today's industrial production, the composite application of materials is becoming increasingly widespread. Traditional composite processes, such as thermoforming and adhesive bonding, have some limitations. Thermoforming may affect the physical properties of the material, leading to deformation or performance degradation; adhesive bonding may introduce chemical residues, affecting the product's breathability, safety, and environmental friendliness. Currently, most polyurethane foam and PU film are bonded by applying adhesive to the PU film and then bonding it to the foam, or by using a full-lamination process. This process results in poor breathability of the PU foam, failing to provide a better healing environment for patients, increasing the risk of wound infection and prolonging healing time.
[0003] Based on the above, this utility model proposes a composite device for silicone gel foam dressings, which can effectively solve the above problems. Utility Model Content
[0004] This invention addresses the shortcomings of the existing technology by providing a composite device for silicone gel foam dressings.
[0005] This utility model is achieved through the following technical solution: A composite device for silicone gel foam dressings includes a composite roller and a heating roller arranged vertically, and vertical plates distributed on both sides of the composite roller and the heating roller. The vertical plates have grooves extending in opposite directions vertically, and a first mounting seat and a second mounting seat are installed in the grooves. The two ends of the composite roller are rotatably connected to the first mounting seat, and the two ends of the heating roller are rotatably connected to the second mounting seat. The surface of the composite roller is provided with a plurality of arrayed dots, where the dots are non-composite areas and the remaining areas are composite areas.
[0006] According to the above technical solution, as a further preferred technical solution, the bottom of the upright plate is fixedly connected to a bottom plate, and the top of the upright plate is fixedly connected to a top plate.
[0007] According to the above technical solution, as a further preferred technical solution, the top plate is fixedly connected to a lifting mechanism for driving the composite roller to move up and down. The lifting mechanism includes a lifting cylinder installed on the top plate. The telescopic end of the lifting cylinder is fixedly connected to the lifting plate, and both sides of the lifting plate are fixedly connected to the first mounting base.
[0008] According to the above technical solution, as a further preferred technical solution, one end of the composite roller is fixedly connected to the output end of the first motor, and the first motor is fixedly connected to one of the first mounting seats.
[0009] According to the above technical solution, as a further preferred technical solution, one end of the heating roller is fixedly connected to the output end of the second motor, and the second motor is fixedly mounted on the base plate.
[0010] Compared with the prior art, this utility model has the following advantages and beneficial effects: This utility model provides a composite device for silicone gel foam dressings. By setting up a composite roller and a heating roller, and setting multiple dots on the surface of the composite roller, the silicone gel foam dressing formed by hot pressing has good adhesion and peel strength. It is not easy to fall off or shift when applied to human skin, and the edge of the dressing is not easy to pry open or leak. At the same time, compared with similar processes that use glue bonding or full lamination, the silicone gel foam dressing formed by hot pressing has significantly improved air permeability, providing a better environment for wound healing. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the composite roller structure of this utility model. Detailed Implementation
[0012] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.
[0013] Unless otherwise specified, the technical features such as the heating roller described in this utility model are obtained from conventional commercial channels or manufactured by conventional methods. Their specific structure, working principle, and possible control methods and spatial arrangement can be selected using conventional methods in the field and should not be regarded as the innovation of this utility model. This is understandable to those skilled in the art, and this utility model patent will not be further elaborated in detail.
[0014] A composite device for silicone gel foam dressing includes a composite roller 1 and a heating roller 2 distributed vertically, and upright plates 3 distributed on both sides of the composite roller 1 and the heating roller 2. The upright plates 3 have grooves 301 extending vertically in opposite directions. A first mounting seat 4 and a second mounting seat 5 are installed in the grooves 301. The two ends of the composite roller 1 are rotatably connected to the first mounting seat 4, and the two ends of the heating roller 2 are rotatably connected to the second mounting seat 5. The surface of the composite roller 1 is provided with a plurality of arrayed dots 101, where the dots 101 are non-composite areas and the remaining areas are composite areas.
[0015] This invention, by setting up a composite roller 1 and a heating roller 2, and by setting multiple dots on the surface of the composite roller 1, enables the silicone gel foam dressing formed by hot pressing to have good adhesion and peel strength. It is not easy to fall off or shift when applied to human skin, and the edges are not easy to pry open or leak. At the same time, compared with similar processes that use glue or full lamination, the silicone gel foam dressing formed by hot pressing has significantly improved air permeability, providing a better environment for wound healing.
[0016] Furthermore, in another embodiment, a bottom plate 6 is fixedly connected to the bottom of the upright plate 3, and a top plate 7 is fixedly connected to the top of the upright plate 3.
[0017] Furthermore, in another embodiment, the top plate 7 is fixedly connected to a lifting mechanism for driving the composite roller 1 to move up and down. The lifting mechanism includes a lifting cylinder 8 installed on the top plate 7. The telescopic end of the lifting cylinder 8 is fixedly connected to the lifting plate 9. Both sides of the lifting plate 9 are fixedly connected to the first mounting base 4.
[0018] By setting up a lifting mechanism, the composite roller 1 can be moved up and down by the extension and retraction of the lifting cylinder 8. This enables fine adjustment and fixed-distance adjustment of the height of the composite roller 1. It can be dynamically adjusted according to the material thickness changes and composite pressure requirements during the silicone gel foam dressing composite process, further optimizing the composite effect and reducing the dressing defect rate caused by improper adjustment.
[0019] Furthermore, in another embodiment, one end of the composite roller 1 is fixedly connected to the output end of the first motor 10, and the first motor 10 is fixedly connected to one of the first mounting seats 4.
[0020] Furthermore, in another embodiment, one end of the heating roller 2 is fixedly connected to the output end of the second motor 11, which is fixedly mounted on the base plate 6.
[0021] Based on the description and drawings of this utility model, those skilled in the art can easily manufacture or use the composite device for silicone gel foam dressing of this utility model, and can produce the positive effects described in this utility model.
[0022] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.
[0023] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.
Claims
1. A composite device for silicone gel foam dressings, characterized in that: It includes a composite roller (1) and a heating roller (2) distributed vertically, and vertical plates (3) distributed on both sides of the composite roller (1) and the heating roller (2). The vertical plates (3) have grooves (301) extending vertically in the opposite direction. A first mounting seat (4) and a second mounting seat (5) are installed in the grooves (301). The two ends of the composite roller (1) are rotatably connected to the first mounting seat (4), and the two ends of the heating roller (2) are rotatably connected to the second mounting seat (5). The surface of the composite roller (1) is provided with a plurality of round dots (101) distributed in an array. The round dots (101) are non-composite areas, and the remaining areas are composite areas.
2. The composite device for silicone gel foam dressing according to claim 1, characterized in that: The bottom of the upright plate (3) is fixedly connected to a bottom plate (6), and the top of the upright plate (3) is fixedly connected to a top plate (7).
3. The composite device for silicone gel foam dressing according to claim 2, characterized in that: The top plate (7) is fixedly connected to a lifting mechanism for driving the composite roller (1) to move up and down. The lifting mechanism includes a lifting cylinder (8) installed on the top plate (7). The telescopic end of the lifting cylinder (8) is fixedly connected to the lifting plate (9). The two sides of the lifting plate (9) are fixedly connected to the first mounting base (4) respectively.
4. The composite device for silicone gel foam dressing according to claim 1, characterized in that: One end of the composite roller (1) is fixedly connected to the output end of the first motor (10), and the first motor (10) is fixedly connected to one of the first mounting seats (4).
5. The composite device for silicone gel foam dressing according to claim 1, characterized in that: One end of the heating roller (2) is fixedly connected to the output end of the second motor (11), which is fixedly mounted on the base plate (6).