A new type of embossing device for al-zn alloy plated sheet

CN224898418UActive Publication Date: 2026-10-27SHANDONG BOWEN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202522704935.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-22
Publication Date
2026-10-27
Estimated Expiration
2035-12-22

AI Technical Summary

Technical Problem

[0003]现有的压纹装置多采用简单的支撑框架和传输辊组合,例如通过固定式压花轴和压花筒对合金板进行压纹;但是在传输过程中,合金板容易因惯性或外部干扰发生偏移;具体而言,合金板在高速传输时可能偏离预设路径,导致压纹图案错位或不均匀,严重影响产品的一致性和美观度,所以需要对此进行改进

Benefits of technology

通过设置调节机构和限位轮,实现了对合金板的两端进行限位固定,避免合金板在传输时产生偏移,导致对合金板的压纹产生影响;通过设置挤压机构和挤压轮,实现了对合金板进行挤压固定,避免合金板产生滑动,导致对合金板的压纹不平整。

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Abstract

The utility model discloses a novel al - zinc alloy plate embossing device, relates to embossing device technical field, include: embossing cylinder, with embossing axle rotatory connection, limiting wheel has two, and two limiting wheels are symmetrically set up in the support frame, are used for to the alloy plate position fixing, extruding wheel sets up in the support frame, is used for to the alloy plate extrusion fixed, through setting adjusting mechanism and limiting wheel, has realized to the alloy plate both ends position fixing, avoided the alloy plate and produced the deviation when transmission, led to the embossing of alloy plate and produced the influence, through setting extrusion mechanism and extruding wheel, has realized to the alloy plate extrusion fixed, avoided the alloy plate and produced the sliding, led to the embossing of alloy plate and uneven.
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Description

Technical Field

[0001] This utility model relates to the field of embossing device technology, and in particular to a novel embossing device for aluminum-zinc alloy plates. Background Technology

[0002] Aluminized zinc alloy sheet is a metal material widely used in construction, home appliances, automobiles and other fields. Its surface embossing treatment can not only improve the aesthetics, but also enhance the anti-slip, wear-resistant and other functional properties. In industrial production, embossing equipment is the key equipment to realize the pressing of patterns on the surface of alloy sheet. It is usually pressed by the alloy sheet in the transmission through the embossing mechanism.

[0003] Existing embossing devices mostly use a simple combination of support frame and transfer roller, such as embossing alloy plates by using a fixed embossing shaft and embossing cylinder; however, during the transfer process, the alloy plate is prone to displacement due to inertia or external interference; specifically, the alloy plate may deviate from the preset path when transferred at high speed, resulting in misalignment or unevenness of the embossing pattern, which seriously affects the consistency and aesthetics of the product, so improvements are needed. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a new type of embossing device for aluminum-zinc alloy plates, which aims to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A novel embossing device for aluminum-zinc alloy plates includes a support frame and a transmission roller, wherein the transmission roller is fixedly connected to the support frame; and further includes: There are two embossing shafts, which are symmetrically arranged in the support frame and are detachably fixed to the support frame. An embossing cylinder is rotatably connected to the embossing shaft. The support frame has two limiting wheels, which are symmetrically arranged to limit and fix the alloy plate. An extrusion roller, located within the support frame, is used to extrude and fix the alloy plate. An adjustment mechanism, located within the support frame, is used to clamp and fix the alloy plate. An extrusion mechanism, mounted on the support frame, is used to extrude and fix the alloy plate.

[0006] Preferably, the adjustment mechanism includes: There are two adjustment plates, which are symmetrically arranged in the support frame and fixedly connected to the support frame. The adjustment frame is fixedly connected to the adjustment plate; The motor is fixedly connected to the adjustment frame. An adjusting shaft is fixedly connected to the output end of the adjusting motor and rotatably connected to the adjusting plate. A sliding component is provided on the adjustment plate.

[0007] Preferably, the sliding component includes: There are two sliding rods, which are symmetrically arranged on the adjustment plate and fixedly connected to the adjustment plate; A sliding block is disposed on the sliding rod, slidably connected to the sliding rod, and threadedly connected to the adjusting shaft; A rotating component is mounted on the sliding block.

[0008] Preferably, the rotating component includes: The first rotating shaft has two shafts, and the two first rotating shafts are symmetrically arranged on the sliding block and fixedly connected to the sliding block; A rotating plate is rotatably connected to the first rotating shaft; The second rotating shaft is rotatably connected to the rotating plate; There are two rotating rods, which are symmetrically arranged inside the support frame and fixedly connected to the support frame. There are two rotating blocks, which are symmetrically arranged on the rotating rod, slidably connected to the rotating rod, fixedly connected to the second rotating shaft, and also fixedly connected to the limiting wheel.

[0009] Preferably, the extrusion mechanism includes: An extrusion frame is disposed on the support frame and fixedly connected to the support frame; An extrusion motor is fixedly connected to the extrusion frame; The extrusion shaft is fixedly connected to the output end of the extrusion motor and rotatably connected to the support frame. The movable component is mounted on the support frame.

[0010] Preferably, the moving component includes: A movable rod is mounted on the support frame and fixedly connected to the support frame; The moving block has two parts, and the two moving blocks are symmetrically arranged on the moving rod, slidably connected to the moving rod, and threadedly connected to the extrusion shaft; A transmission component is mounted on the moving block.

[0011] Preferably, the transmission component includes: A first drive shaft is mounted on the movable block and is fixedly connected to the movable block. A transmission plate is rotatably connected to the first transmission shaft; The second drive shaft is rotatably connected to the drive plate; A transmission frame is mounted on the second transmission shaft and is fixedly connected to the second transmission shaft. A connecting component is disposed on the transmission frame.

[0012] Preferably, the connecting component includes: A connecting frame is disposed on the transmission frame and is fixedly connected to the transmission frame; The connecting shaft is fixedly connected to the connecting frame and rotatably connected to the extrusion wheel.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: By setting an adjustment mechanism and limiting wheels, the two ends of the alloy plate are limited and fixed, preventing the alloy plate from shifting during transmission and affecting the embossing of the alloy plate; by setting an extrusion mechanism and extrusion wheels, the alloy plate is extruded and fixed, preventing the alloy plate from sliding and causing uneven embossing of the alloy plate. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 A three-dimensional structural schematic diagram of a novel embossing device for aluminum-zinc alloy plates is shown.

[0016] Figure 2 A three-dimensional cross-sectional structural schematic diagram of a novel aluminum-zinc alloy plate embossing device is shown.

[0017] Figure 3 An exploded three-dimensional view of a novel embossing device for aluminum-zinc alloy plates is shown.

[0018] Figure 4 An exploded view of the adjustment mechanism of a novel embossing device for aluminum-zinc alloy plates is shown.

[0019] Figure 5 An exploded view of the extrusion mechanism of a novel embossing device for aluminum-zinc alloy plates is shown.

[0020] Legend: 1. Support frame; 2. Transfer roller; 3. Embossing shaft; 4. Embossing cylinder; 5. Limiting wheel; 6. Extrusion wheel; 7. Adjusting plate; 8. Adjusting frame; 9. Adjusting motor; 10. Adjusting shaft; 11. Sliding rod; 12. Sliding block; 13. First rotating shaft; 14. Rotating plate; 15. Second rotating shaft; 16. Rotating rod; 17. Rotating block; 18. Extrusion frame; 19. Extrusion motor; 20. Extrusion shaft; 21. Moving rod; 22. Moving block; 23. First transmission shaft; 24. Transmission plate; 25. Second transmission shaft; 26. Transmission frame; 27. Connecting frame; 28. Connecting shaft. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0025] Reference Figures 1 to 5The present invention provides a further description of an embodiment of a novel embossing device for aluminum-zinc alloy plates.

[0026] A novel embossing device for aluminum-zinc alloy plates includes a support frame 1 and a transmission roller 2, the transmission roller 2 being fixedly connected to the support frame 1; it also includes: two embossing shafts 3, symmetrically arranged within the support frame 1 and detachably fixedly connected to the support frame 1; an embossing cylinder 4, rotatably connected to the embossing shafts 3; two limiting wheels 5, symmetrically arranged within the support frame 1, used for limiting and fixing the alloy plate; an extrusion wheel 6, arranged within the support frame 1, used for extruding and fixing the alloy plate; an adjustment mechanism, arranged within the support frame 1, used for clamping and fixing the alloy plate; and an extrusion mechanism, arranged on the support frame 1, used for extruding and fixing the alloy plate.

[0027] Reference Figure 4 In a preferred embodiment, the adjustment mechanism includes: two adjustment plates 7, which are symmetrically arranged in the support frame 1 and fixedly connected to the support frame 1; an adjustment frame 8, which is fixedly connected to the adjustment plates 7; an adjustment motor 9, which is fixedly connected to the adjustment frame 8; an adjustment shaft 10, which is fixedly connected to the output end of the adjustment motor 9 and rotatably connected to the adjustment plates 7; and a sliding component, which is disposed on the adjustment plates 7.

[0028] When in operation, start the regulating motor 9, which drives the regulating shaft 10, which is fixedly connected to the output end of the regulating motor 9, to rotate on the support frame 1.

[0029] Reference Figure 4 In a preferred embodiment, the sliding component includes: two sliding rods 11, which are symmetrically arranged on the adjusting plate 7 and fixedly connected to the adjusting plate 7; a sliding block 12, which is disposed on the sliding rods 11, slidably connected to the sliding rods 11, and threadedly connected to the adjusting shaft 10; and a rotating component, which is disposed on the sliding block 12.

[0030] During operation, the sliding block 12, which is threadedly connected to the adjusting shaft 10, rotates, causing the sliding block 12 to slide on the sliding rod 11, so that the sliding block 12 moves away from the embossing cylinder 4.

[0031] Reference Figure 4In a preferred embodiment, the rotating component includes: two first rotating shafts 13, which are symmetrically arranged on the sliding block 12 and fixedly connected to the sliding block 12; a rotating plate 14, which is rotatably connected to the first rotating shafts 13; a second rotating shaft 15, which is rotatably connected to the rotating plate 14; two rotating rods 16, which are symmetrically arranged in the support frame 1 and fixedly connected to the support frame 1; and two rotating blocks 17, which are symmetrically arranged on the rotating rods 16, slidably connected to the rotating rods 16, and fixedly connected to the second rotating shaft 15 and the limiting wheel 5.

[0032] During operation, the rotating plate 14, which is rotatably connected to the first rotating shaft 13, rotates, causing the rotating block 17, which is fixedly connected to the second rotating shaft 15, to slide on the rotating rod 16, thereby driving the limiting wheel 5, which is fixedly connected to the rotating block 17, to move closer to each other.

[0033] Reference Figure 5 In a preferred embodiment, the extrusion mechanism includes: an extrusion frame 18, which is disposed on the support frame 1 and fixedly connected to the support frame 1; an extrusion motor 19, which is fixedly connected to the extrusion frame 18; an extrusion shaft 20, which is fixedly connected to the output end of the extrusion motor 19 and rotatably connected to the support frame 1; and a moving component, which is disposed on the support frame 1.

[0034] During operation, the extrusion motor 19 is started, which drives the extrusion shaft 20, which is fixedly connected to the output end of the extrusion motor 19, to rotate on the support frame 1.

[0035] Reference Figure 5 In a preferred embodiment, the moving component includes: a moving rod 21, which is mounted on the support frame 1 and fixedly connected to the support frame 1; two moving blocks 22, which are symmetrically arranged on the moving rod 21, slidably connected to the moving rod 21, and threadedly connected to the extrusion shaft 20; a first transmission shaft 23, which is mounted on the moving blocks 22 and fixedly connected to the moving blocks 22; a transmission plate 24, which is rotatably connected to the first transmission shaft 23; a second transmission shaft 25, which is rotatably connected to the transmission plate 24; a transmission frame 26, which is mounted on the second transmission shaft 25 and fixedly connected to the second transmission shaft 25; a connecting frame 27, which is mounted on the transmission frame 26 and fixedly connected to the transmission frame 26; and a connecting shaft 28, which is fixedly connected to the connecting frame 27 and rotatably connected to the extrusion wheel 6.

[0036] During operation, the moving block 22, which is threadedly connected to the extrusion shaft 20, rotates, causing the moving block 22 to slide on the moving rod 21, so that the moving blocks 22 move closer to each other, thereby causing the transmission plate 24, which is rotatably connected to the first transmission shaft 23, to rotate, so that the transmission frame 26, which is fixedly connected to the second transmission shaft 25, drives the connecting frame 27 to move closer to the surface of the alloy plate.

[0037] Working principle: When in use, first place the alloy plate on the transmission roller 2, then start the adjusting motor 9, which drives the adjusting shaft 10 fixedly connected to the output end of the adjusting motor 9 to rotate on the support frame 1. This causes the sliding block 12, which is threadedly connected to the adjusting shaft 10, to rotate. This causes the sliding block 12 to slide on the sliding rod 11, moving the sliding block 12 away from the embossing cylinder 4. This causes the rotating plate 14, which is rotatably connected to the first rotating shaft 13, to rotate. This causes the rotating block 17, which is fixedly connected to the second rotating shaft 15, to slide on the rotating rod 16. This causes the limiting wheel 5, which is fixedly connected to the rotating block 17, to move closer to each other until the limiting wheel 5 contacts both ends of the alloy plate, thereby limiting and fixing the alloy plate and preventing the alloy plate from shifting. Next, the extrusion motor 19 is started, which drives the extrusion shaft 20, which is fixedly connected to the output end of the extrusion motor 19, to rotate on the support frame 1. This causes the moving block 22, which is threadedly connected to the extrusion shaft 20, to rotate. The moving block 22 then slides on the moving rod 21, causing the moving blocks 22 to move closer to each other. This causes the transmission plate 24, which is rotatably connected to the first transmission shaft 23, to rotate. This causes the transmission frame 26, which is fixedly connected to the second transmission shaft 25, to move the connecting frame 27 closer to the surface of the alloy plate, until the extrusion wheel 6, which is rotatably connected to the connecting rod, comes into contact with the surface of the alloy plate, thereby achieving the extrusion and fixing of the alloy plate.

[0038] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A novel embossing device for aluminum-zinc alloy plates, comprising a support frame (1) and a transmission roller (2), wherein the transmission roller (2) is fixedly connected to the support frame (1); characterized in that, Also includes: There are two embossing shafts (3), and the two embossing shafts (3) are symmetrically arranged in the support frame (1) and are detachably fixedly connected to the support frame (1); Embossing cylinder (4) is rotatably connected to the embossing shaft (3); There are two limiting wheels (5), and the two limiting wheels (5) are symmetrically arranged in the support frame (1) for limiting and fixing the alloy plate; The extrusion roller (6) is set inside the support frame (1) and is used to extrude and fix the alloy plate; An adjustment mechanism is provided inside the support frame (1) for clamping and fixing the alloy plate; An extrusion mechanism is provided on the support frame (1) for extruding and fixing the alloy plate.

2. The novel embossing device for aluminum-zinc alloy plates according to claim 1, characterized in that, The adjustment mechanism includes: There are two adjustment plates (7), and the two adjustment plates (7) are symmetrically arranged in the support frame (1) and fixedly connected to the support frame (1); The adjustment frame (8) is fixedly connected to the adjustment plate (7); Adjust the motor (9), which is fixedly connected to the adjustment frame (8); The adjusting shaft (10) is fixedly connected to the output end of the adjusting motor (9) and rotatably connected to the adjusting plate (7); A sliding component is provided on the adjustment plate (7).

3. The novel embossing device for aluminum-zinc alloy plates according to claim 2, characterized in that, The sliding component includes: There are two sliding rods (11), and the two sliding rods (11) are symmetrically arranged on the adjustment plate (7) and fixedly connected to the adjustment plate (7); A sliding block (12) is disposed on the sliding rod (11), is slidably connected to the sliding rod (11), and is threadedly connected to the adjusting shaft (10); A rotating component is disposed on the sliding block (12).

4. The novel embossing device for aluminum-zinc alloy plates according to claim 3, characterized in that, The rotating component includes: There are two first rotating shafts (13), and the two first rotating shafts (13) are symmetrically arranged on the sliding block (12) and fixedly connected to the sliding block (12); Rotating plate (14) is rotatably connected to the first rotating shaft (13); The second rotating shaft (15) is rotatably connected to the rotating plate (14); There are two rotating rods (16), and the two rotating rods (16) are symmetrically arranged in the support frame (1) and fixedly connected to the support frame (1); There are two rotating blocks (17), and the two rotating blocks (17) are symmetrically arranged on the rotating rod (16), are slidably connected to the rotating rod (16), are fixedly connected to the second rotating shaft (15), and are also fixedly connected to the limiting wheel (5).

5. The novel embossing device for aluminum-zinc alloy plates according to claim 4, characterized in that, The extrusion mechanism includes: The extrusion frame (18) is disposed on the support frame (1) and is fixedly connected to the support frame (1); The extrusion motor (19) is fixedly connected to the extrusion frame (18); The extrusion shaft (20) is fixedly connected to the output end of the extrusion motor (19) and rotatably connected to the support frame (1); The movable component is mounted on the support frame (1).

6. The novel embossing device for aluminum-zinc alloy plates according to claim 5, characterized in that, The movable component includes: A movable rod (21) is set on the support frame (1) and fixedly connected to the support frame (1); There are two movable blocks (22), and the two movable blocks (22) are symmetrically arranged on the movable rod (21), are slidably connected to the movable rod (21), and are threadedly connected to the extrusion shaft (20); The transmission component is mounted on the movable block (22).

7. The novel embossing device for aluminized zinc alloy plates according to claim 6, characterized in that, The transmission component includes: The first drive shaft (23) is mounted on the movable block (22) and is fixedly connected to the movable block (22); The transmission plate (24) is rotatably connected to the first transmission shaft (23); The second drive shaft (25) is rotatably connected to the drive plate (24); The transmission frame (26) is disposed on the second transmission shaft (25) and is fixedly connected to the second transmission shaft (25); The connecting component is disposed on the transmission frame (26).

8. The novel embossing device for aluminum-zinc alloy plates according to claim 7, characterized in that, The connecting component includes: A connecting frame (27) is disposed on the transmission frame (26) and is fixedly connected to the transmission frame (26); The connecting shaft (28) is fixedly connected to the connecting frame (27) and rotatably connected to the extrusion wheel (6).