A micro-enameling chuck
Patent Information
- Application Number
- CN202522636411.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-12
AI Technical Summary
[0006]针对现有技术的不足,本实用新型提供了一种微绘珐琅用装夹器,设置有可转动的装夹组件与精准调节的手动驱动组件,解决了现有装夹器角度调节繁琐易损图、装夹间距调节不精准易松动的问题
[0016]1、本实用新型中,通过设置带手轮与双滚珠轴承的装夹组件,转动手轮即可驱动连接轴与装夹座同步转动,双滚珠轴承的低摩擦特性实现了无卡顿的角度调节;微绘时无需拆卸工件即可灵活切换绘制角度,既避免了已绘图案被破坏的风险,又保持了绘制操作的连贯性,有效提升了微绘效率。
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Figure CN224898425U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of auxiliary equipment for micro-painted enamel processing, specifically a clamping device for micro-painted enamel. Background Technology
[0002] Miniature enamel painting is a technique that involves drawing intricate floral, bird, and decorative patterns on a thin enamel substrate. The process requires frequent adjustments to the workpiece's tilt and rotation angles to match the direction of the brush tip, demanding extremely high flexibility and stability in the clamping mechanism. Existing clamping devices for miniature enamel painting still have the following problems in use:
[0003] Existing clamps mostly adopt a fixed structure. Angle adjustment requires disassembling the workpiece and re-fixing it, which is cumbersome and easy to scratch and damage the fine details of the drawn pattern. At the same time, frequent adjustments will interrupt the drawing rhythm and affect the smoothness of the micro-painting operation.
[0004] Miniature enamel workpieces have a wide size range (such as enamel pendants with a diameter of 1cm to enamel plaques with a diameter of 5cm). The existing clamping devices are mostly adjustable by snap-on or simple sliding rails, which are not precise enough. After clamping, they are prone to loosening and shifting due to uneven force, resulting in misaligned lines, distorted patterns, and reduced quality of finished products. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this utility model provides a clamping device for micro-painted enamel, which is equipped with a rotatable clamping component and a precisely adjustable manual drive component, thus solving the problems of cumbersome angle adjustment and easy damage to the image, as well as inaccurate clamping spacing adjustment and easy loosening of existing clamping devices.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: a clamping device for micro-painted enamel, comprising a fixing component, wherein the fixing component is configured with a movable component, a manual drive component, and a clamping component; the fixing component includes a fixing base, wherein a sliding groove is formed between the two lower side walls of the fixing base, the sliding groove being used to provide stable sliding guidance for the movable component; support mounting components are provided on the front and rear sides of the fixing base to improve the overall placement stability of the device; the movable component includes a slider slidably connected within the sliding groove, the slider and the sliding groove being adapted to ensure smooth sliding, and a movable seat being fixedly connected to the end of the slider away from the fixing base; the manual drive component is disposed between the movable seat and the fixing base, and is used to precisely adjust the distance between the movable seat and the fixing base; the top ends of the fixing base and the movable seat are kept flush to ensure the coaxiality of the clamping component; the clamping component includes clamping seats rotatably disposed on the top ends of the fixing base and the movable seat, the two clamping seats being symmetrically arranged for clamping and fixing the two ends of the enamel piece.
[0009] As a further improvement of this utility model: the support and installation assembly includes a support frame fixedly connected to the lower middle part of the front and rear ends of the fixed base. The L-shaped support frame can increase the contact area between the device and the placement surface and improve the placement stability.
[0010] As a further improvement of this utility model: the support frame is an L-shaped frame, and a waist-shaped hole is provided between the upper and lower side walls of the support frame. The waist-shaped hole facilitates the use of fasteners to fix the device on the workbench, further improving the stability during use.
[0011] As a further embodiment of this utility model: the manual drive assembly includes a rotating support fixedly installed on the fixed base near the moving base. A screw is horizontally rotatably connected to the rotating support, and a crank is fixedly connected to the end of the screw away from the fixed base. By rotating the crank, the screw can be driven to rotate, thereby driving the moving base to move smoothly and achieving precise adjustment of the clamping distance.
[0012] As a further improvement of this utility model, a threaded hole is provided between the two side walls of the movable seat for threaded connection of the screw. The threaded hole and the screw are threaded together, which converts the rotation of the screw into the linear movement of the movable seat, ensuring the accuracy and stability of the adjustment.
[0013] As a further embodiment of this utility model: the top ends of both the fixed base and the movable base are fixedly connected to bearing seats, and the bearing seats are equipped with double ball bearings. The double ball bearings can reduce the frictional resistance when the connecting shaft rotates and improve the smoothness of rotation. The connecting shaft is installed inside the double ball bearings.
[0014] As a further embodiment of this utility model: the two connecting shafts are fixedly connected to the corresponding clamping base at one end facing each other, and a handwheel is fixedly connected to the end of one connecting shaft away from the clamping base. By rotating the handwheel, the connecting shaft and the clamping base can be rotated synchronously, thereby adjusting the angle of the enamel part after clamping, which is convenient for micro-painting operation.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. In this utility model, by setting a clamping assembly with a handwheel and double ball bearings, rotating the handwheel can drive the connecting shaft and the clamping seat to rotate synchronously. The low friction characteristics of the double ball bearings enable angle adjustment without jamming. During micro-drawing, the drawing angle can be flexibly switched without disassembling the workpiece, which not only avoids the risk of damage to the drawn pattern, but also maintains the continuity of the drawing operation, effectively improving the efficiency of micro-drawing.
[0017] 2. In this utility model, the screw and threaded hole of the manual drive component are precisely matched, and the guide effect of the slide groove on the moving seat can be combined to accurately control the clamping distance to adapt to enamel workpieces of different sizes. At the same time, the self-locking characteristic of the thread drive and the close support of the slider make the workpiece evenly stressed after clamping and not easy to loosen, avoiding the misalignment of lines caused by workpiece offset during the drawing process, and improving the precision of the micro-drawing pattern and the finished product qualification rate. Attached Figure Description
[0018] Figure 1 The overall three-dimensional structure of this utility model Figure 1 ;
[0019] Figure 2 The overall three-dimensional structure of this utility model Figure 2 ;
[0020] Figure 3 This is a perspective view of the fixing component, the manual drive component, and a portion of the clamping component of this utility model;
[0021] Figure 4 This is a perspective view of the movable component and another clamping component of this utility model.
[0022] In the diagram: 1. Fixed component; 2. Movable component; 3. Manual drive component; 4. Clamping component; 11. Fixed base; 12. Slide groove; 13. Support frame; 14. Waist-shaped hole; 21. Slider; 22. Moving seat; 23. Threaded hole; 31. Rotating support; 32. Screw; 33. Handle; 41. Bearing seat; 42. Double ball bearing; 43. Connecting shaft; 44. Clamping seat; 45. Handwheel. Detailed Implementation
[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0024] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Please see Figures 1-4 In this embodiment of the present invention, a clamping device for micro-painted enamel includes a fixing component 1, which is configured with a movable component 2, a manual drive component 3, and a clamping component 4. The fixing component 1 includes a fixing base 11, with a sliding groove 12 formed between the two lower side walls of the fixing base 11. The sliding groove 12 provides a stable sliding guide for the movable component 2. Support mounting components are provided on the front and rear sides of the fixing base 11 to improve the overall placement stability of the device. The movable component 2 includes a slider 21 slidably connected to the sliding groove 12. The slider 21 and the sliding groove 12 are connected to the movable component 21. The groove 12 is adapted to ensure smooth sliding. The slider 21 is fixedly connected to the movable seat 22 at the end away from the fixed base 11. The manual drive component 3 is set between the movable seat 22 and the fixed base 11 to precisely adjust the distance between the movable seat 22 and the fixed base 11. The tops of the fixed base 11 and the movable seat 22 are kept flush to ensure the coaxiality of the clamping component 4. The clamping component 4 includes a clamping seat 44 rotatably set at the tops of the fixed base 11 and the movable seat 22. The two clamping seats 44 are symmetrically arranged to clamp and fix the two ends of the enamel piece.
[0027] The support and installation components include a support frame 13 fixedly connected to the lower center of the front and rear ends of the fixed base 11. The L-shaped support frame 13 can increase the contact area between the device and the placement surface, thereby improving the placement stability.
[0028] The support frame 13 is an L-shaped frame, and a waist-shaped hole 14 is provided between the upper and lower side walls of the support frame 13. The waist-shaped hole 14 facilitates the use of fasteners to fix the device on the workbench, further improving the stability during use.
[0029] The manual drive assembly 3 includes a rotating support 31 fixedly installed on the fixed base 11 near the movable seat 22. A screw 32 is horizontally rotatably connected to the rotating support 31. A crank 33 is fixedly connected to the end of the screw 32 away from the fixed base 11. By rotating the crank 33, the screw 32 can be driven to rotate, thereby driving the movable seat 22 to move smoothly and achieving precise adjustment of the clamping distance.
[0030] A threaded hole 23 is provided between the two side walls of the movable seat 22 for threaded connection of the screw 32. The threaded hole 23 is threaded with the screw 32, which converts the rotation of the screw 32 into the linear movement of the movable seat 22, ensuring the accuracy and stability of the adjustment.
[0031] The top ends of both the fixed base 11 and the movable base 22 are fixedly connected to bearing seats 41. The bearing seats 41 are equipped with double ball bearings 42. The double ball bearings 42 can reduce the frictional resistance when the connecting shaft 43 rotates and improve the smoothness of rotation. The connecting shaft 43 is installed inside the double ball bearings 42.
[0032] Two connecting shafts 43 are fixedly connected to the corresponding clamping base 44 at one end facing each other. A handwheel 45 is fixedly connected to the end of one connecting shaft 43 away from the clamping base 44. By rotating the handwheel 45, the connecting shaft 43 and the clamping base 44 can be rotated synchronously, thereby adjusting the angle of the enamel part after clamping, which is convenient for micro-painting operation.
[0033] The working principle of this utility model is as follows: In use, the device is first fixed on the workbench surface by fastening the waist-shaped hole 14 on the support frame 13 to ensure stability; the rocker handle 33 is turned, and the screw 32 rotates on the rotating support 31. Through the engagement with the threaded hole 23 of the movable seat 22, the movable seat 22 is driven to slide along the slide groove 12 of the fixed base 11. The distance between the two clamping seats 44 is adjusted to match the size of the enamel part to be processed, and the two ends of the enamel part are clamped between the two clamping seats 44; during the micro-painting process, the handwheel 45 can be rotated, and the handwheel 45 drives the connecting shaft 43 to rotate in the double ball bearing 42, thereby driving the clamping seat 44 and the enamel part to rotate synchronously, adjusting to a suitable painting angle, which is convenient for fine micro-painting operations.
[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A clamp for micro-painted enamel, comprising a fixing component (1), wherein the fixing component (1) is configured with a movable component (2), a manual drive component (3) and a clamping component (4); Its features are: The fixing component (1) includes a fixing base (11), a sliding groove (12) is provided between the two lower side walls of the fixing base (11), and a support mounting component is provided on the front and rear sides of the fixing base (11); The active component (2) includes a slider (21) that is slidably connected in the slide groove (12), and a movable seat (22) is fixedly connected to one end of the slider (21) away from the fixed base (11). The manual drive assembly (3) is disposed between the movable base (22) and the fixed base (11); The top ends of the fixed base (11) and the movable base (22) are kept flush. The clamping assembly (4) includes a clamping seat (44) rotatably disposed on the top ends of the fixed base (11) and the movable base (22). The two clamping seats (44) are arranged symmetrically.
2. The clamping device for micro-painted enamel according to claim 1, characterized in that: The support installation assembly includes a support frame (13) fixedly connected to the lower middle part of the front and rear ends of the fixed base (11).
3. The clamping device for micro-painted enamel according to claim 2, characterized in that: The support frame (13) is an L-shaped frame, and a waist-shaped hole (14) is provided between the upper and lower side walls of the support frame (13).
4. The clamping device for micro-painted enamel according to claim 1, characterized in that: The manual drive assembly (3) includes a rotating support (31) fixedly installed on the fixed base (11) near the moving base (22), a screw (32) is horizontally rotatably connected on the rotating support (31), and a crank (33) is fixedly connected to the end of the screw (32) away from the fixed base (11).
5. A clamping device for micro-painted enamel according to claim 1, characterized in that: A threaded hole (23) for threaded connection of screw (32) is provided between the two side walls of the movable seat (22).
6. A clamping device for micro-painted enamel according to claim 1, characterized in that: The top ends of the fixed base (11) and the movable base (22) are both fixedly connected to bearing seats (41), and the bearing seats (41) are equipped with double ball bearings (42), and a connecting shaft (43) is installed inside the double ball bearings (42).
7. A clamping device for micro-painted enamel according to claim 6, characterized in that: The two connecting shafts (43) are fixedly connected to the corresponding clamping seat (44) at one end facing each other, and a handwheel (45) is fixedly connected to the end of one connecting shaft (43) away from the clamping seat (44).