Cosmetic production microcapsule encapsulation device
Patent Information
- Application Number
- CN202522681245.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-18
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-18
AI Technical Summary
[0002]当前化妆品微胶囊生产中,市场常见封装设备多存在功能单一问题,需多台设备分别完成挤料、灌装、封口等工序,工序衔接依赖人工转运,不仅效率低下,还易因转运过程导致原料污染或性状变化,同时,传统设备缺乏稳定的温控结构,原料在加工中易受温度影响出现凝结、分层等问题,影响微胶囊成型质量;且剪切定量精度不足、输送过程摩擦力大,常导致产品规格不一致、表面破损等缺陷,难以满足化妆品生产对高精度、连续化、高品质的需求
集成挤料、封口、灌装等多工序,无需额外转运设备,大幅提升生产效率;保温桶可稳定原料性状,剪切机构精准定量,封口与灌装组件协同运作,保障微胶囊成型质量与一致性;滑道钢珠设计减少输送摩擦,灌装电机驱动安装盘循环作业,实现连续化生产;整体结构紧凑、连接稳固,操作便捷,既降低人工成本,又避免多设备衔接导致的误差,更适配化妆品微胶囊规模化、高精度生产需求。
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Figure CN224899167U_ABST
Abstract
Description
Technical Field
[0001] This utility model mainly relates to the technical field of cosmetic production, specifically a microcapsule encapsulation device for cosmetic production. Background Technology
[0002] Currently, most common packaging equipment in cosmetic microcapsule production suffers from limited functionality, requiring multiple machines to complete extrusion, filling, and sealing processes separately. The connection between these processes relies on manual transfer, which is not only inefficient but also prone to contamination or changes in the properties of raw materials during transfer. Furthermore, traditional equipment lacks a stable temperature control structure, making raw materials susceptible to temperature-related issues such as coagulation and stratification during processing, thus affecting the quality of microcapsule formation. In addition, insufficient shearing and quantitative accuracy and high friction during transport often lead to inconsistent product specifications and surface damage, making it difficult to meet the demands of cosmetic production for high precision, continuous operation, and high quality. Utility Model Content
[0003] This utility model mainly provides a microcapsule encapsulation device for cosmetic production, which solves the technical problems mentioned in the background art.
[0004] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: A cosmetic microcapsule encapsulation device includes a support platform, an extrusion mechanism, and a sealing mechanism. The extrusion mechanism includes a support column, an insulation tank, a mounting platform, and an extrusion hole. A vertically distributed support column is fixed to one side of the support platform by bolts. A horizontally arranged mounting platform is welded to the top of the support column. An extrusion hole is opened in the middle of the mounting platform. An insulation tank is located directly above the extrusion hole corresponding to the position of the support platform. A sealing mechanism is provided on one side of the extrusion mechanism. The sealing mechanism is fixedly connected to the support platform by welding.
[0005] Preferably, the extrusion mechanism includes an extrusion cylinder, a feeding port, a shearing motor, shearing gears, a shearing head, and an extrusion plate. The feeding port is located on one side of the top of the insulation barrel. Shearing motors are installed on both sides of the mounting platform. The output shafts of the shearing motors face downwards and are fixedly connected to the ends of the shearing gears. The bottoms of the two sets of shearing gears are meshed with horizontally extending shearing heads. An extrusion cylinder is located directly above the insulation barrel, and a horizontal extrusion plate is installed at the bottom of the extrusion cylinder.
[0006] Preferably, the sealing mechanism includes a sealing bracket, a sealing cavity, and a sealing cylinder. The sealing bracket is symmetrically arranged on both sides of the sealing cylinder. The sealing bracket has a gate-shaped structure and its bottom is welded and fixed to the support platform. The sealing cylinder is fixedly installed on the top inner side of the sealing bracket. The piston rod of the sealing cylinder faces downward and its end is connected to the sealing cavity. The sealing cavity has a hollow elongated structure.
[0007] Preferably, the slide includes a slide opening, a ball groove, and a ball. A pusher cylinder is fixedly installed on the support platform along the extension direction of the slide. The pusher cylinder is horizontally arranged and the piston rod extends in the length direction of the slide. The slide is horizontally arranged and one end is connected to the edge of the support platform. Multiple ball grooves are evenly arranged on the bottom surface of the slide opening, and a ball is rolled inside each ball groove.
[0008] Preferably, the filling mechanism includes an installation plate, a filling box, a filling port, a filling support plate, a filling cylinder, a filling motor, an L-shaped support plate, and a mold platform. The installation plate has multiple mold platforms evenly distributed on it, each mold platform is equipped with a filling box, and each filling box has a filling port at its bottom. A horizontal filling support plate is provided below the mold platform. The bottom of the installation plate is fixedly connected to the bottom of the filling cylinder through the L-shaped support plate. The L-shaped support plate is vertically arranged and its top is welded to the installation plate. A filling cylinder is fixedly installed below the filling support plate. The piston rod of the filling cylinder passes through the filling support plate and connects to the bottom of the installation plate. A filling motor is fixedly installed at the bottom center of the installation plate.
[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: Integrating multiple processes such as extrusion, sealing, and filling, it eliminates the need for additional transfer equipment, significantly improving production efficiency. The insulated container stabilizes the properties of raw materials, the shearing mechanism provides precise quantitative control, and the sealing and filling components work in tandem to ensure the quality and consistency of microcapsule formation. The slide rail steel ball design reduces conveying friction, and the filling motor drives the installation plate for cyclical operation, enabling continuous production. The overall structure is compact, the connection is stable, and the operation is convenient, reducing labor costs and avoiding errors caused by connecting multiple devices. It is more suitable for the large-scale, high-precision production needs of cosmetic microcapsules.
[0010] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the extrusion mechanism of this utility model; Figure 3 This is a cross-sectional view of the extrusion mechanism of this utility model; Figure 4 This is a top view of the support platform structure of this utility model; Figure 5 This is a cross-sectional view of the filling mechanism of this utility model.
[0012] The attached diagram contains the following labels: 1. Support platform; 2. Extrusion mechanism; 21. Support column; 22. Extrusion cylinder; 23. Insulation tank; 24. Feed port; 25. Shearing motor; 26. Shearing gear; 27. Shearing head; 28. Mounting platform; 29. Extrusion plate; 210. Extrusion hole; 3. Sealing mechanism; 31. Sealing bracket; 32. Sealing cavity; 33. Sealing cylinder; 4. Pushing cylinder; 5. Filling mechanism; 51. Mounting plate; 52. Filling box; 53. Filling port; 54. Filling support plate; 55. Filling cylinder; 56. Filling motor; 57. L-shaped support plate; 58. Mold table; 6. Slide; 61. Slide opening; 62. Steel ball groove; 63. Steel ball. Detailed Implementation
[0013] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the utility model more thorough and comprehensive.
[0014] Please refer to the appendix carefully. Figure 1-5 A cosmetic microcapsule encapsulation device includes a support platform 1, an extrusion mechanism 2, and a sealing mechanism 3. The extrusion mechanism 2 comprises a support column 21, a heat-insulating tank 23, a mounting platform 28, and an extrusion hole 210. A vertically distributed support column 21 is bolted to one side of the support platform 1. A horizontally arranged mounting platform 28 is welded to the top of the support column 21. An extrusion hole 210 is located in the middle of the mounting platform 28. A heat-insulating tank 23 is positioned directly above the extrusion hole 210, corresponding to the position on the support platform 1. The heat-insulating tank 23 maintains the internal cosmetic raw materials at a set temperature, preventing changes in the properties of the raw materials due to temperature variations. A sealing mechanism 3 is located on one side of the extrusion mechanism 2 and is fixedly connected to the support platform 1 by welding. The sealing mechanism 3 is used to seal the extruded microcapsules. The process involves constant temperature storage of raw materials, quantitative extrusion shearing, and precise filling. The integrated process of encapsulation and shaping encapsulates the core raw materials of cosmetics into tiny capsule-like structures. The core of this process is to achieve the shaping and encapsulation of the raw materials through the synergistic effect of mechanical extrusion, shearing, and molding and encapsulation, ultimately forming microcapsules with uniform specifications and stable properties.
[0015] For details, please refer to the appendix. Figure 2The extrusion mechanism 2 includes an extrusion cylinder 22, a feeding port 24, a shearing motor 25, a shearing gear 26, a shearing head 27, and an extrusion plate 29. The feeding port 24 is located on one side of the top of the heat preservation barrel 23. The feeding port 24 is used to add cosmetic raw materials into the heat preservation barrel 23. Shearing motors 25 are provided on both sides of the mounting platform 28. The output shafts of the shearing motors 25 are both facing downwards and the ends are fixedly connected to shearing gears 26. The bottoms of the two sets of shearing gears 26 are meshed with horizontally extending shearing heads 27. The shearing motors 27 drive the shearing gears 26 to rotate, which drives the shearing heads 27 to perform horizontal reciprocating motion to quantitatively shear the extruded raw materials. An extrusion cylinder 22 is provided directly above the heat preservation barrel 23. A horizontal extrusion plate 29 is provided at the bottom of the extrusion cylinder 22. The extrusion cylinder 22 drives the extrusion plate 29 to move downwards, extruding the raw materials in the heat preservation barrel 23 through the extrusion hole 210.
[0016] For details, please refer to the appendix. Figure 4 The sealing mechanism 3 includes a sealing bracket 31, a sealing cavity 32, and a sealing cylinder 33. The sealing bracket 31 is symmetrically arranged on both sides of the sealing cylinder 33. The sealing bracket 31 has a gate-shaped structure and its bottom is welded and fixed to the support platform 1. The sealing cylinder 33 is fixedly installed on the top inner side of the sealing bracket 31. The piston rod of the sealing cylinder 33 faces downward and its end is connected to the sealing cavity 32. The sealing cavity 32 has a hollow elongated structure. The sealing cylinder 33 drives the hollow elongated sealing cavity 32 to press downward, so that the opening end of the microcapsule is closed and shaped, forming a sealed capsule structure to prevent leakage, oxidation, or external contamination of the internal core components. To ensure the stability and effectiveness of the microcapsules, the slide 6 includes a slide opening 61, a steel ball groove 62, and steel balls 63. A pusher cylinder 4 is fixedly installed on the support platform 1 along the extension direction of the slide 6. The pusher cylinder 4 is horizontally arranged and its piston rod extends along the length of the slide 6. The pusher cylinder 4 is used to push the formed microcapsules along the slide 6. The slide 6 is horizontally arranged and one end is connected to the edge of the support platform 1. Multiple steel ball grooves 62 are evenly arranged on the bottom surface of the slide opening 61. Each steel ball groove 62 has a rolling steel ball 63 inside. The steel ball 63 can reduce the friction of the microcapsules when they move in the slide 6, so that the microcapsules are transported smoothly.
[0017] For details, please refer to the appendix. Figure 5The filling mechanism 5 includes an installation plate 51, a filling box 52, a filling port 53, a filling support plate 54, a filling cylinder 55, a filling motor 56, an L-shaped support plate 57, and a mold platform 58. The filling mechanism 5 is used to precisely and quantitatively fill the core cosmetic raw materials into the microcapsule mold. The installation plate 51 has multiple mold platforms 58 evenly distributed on it. Each mold platform 58 is equipped with a filling box 52, and each filling box 52 has a filling port 53 at its bottom. The filling port 53 is used to precisely fill the raw materials into the microcapsule mold. A horizontal filling support plate 54 is installed below the mold platform 58. The bottom of the installation plate 51 is supported by an L-shaped support plate. The plate 57 is fixedly connected to the bottom of the filling cylinder 55. The L-shaped support plate 57 is arranged vertically and its top is welded to the mounting plate 51. The filling cylinder 55 is fixedly installed below the filling support plate 54. The piston rod of the filling cylinder 55 passes through the filling support plate 54 and is connected to the bottom of the mounting plate 51. The filling cylinder 55 can drive the mounting plate 51 to rise and fall, and adjust the filling height. The filling motor 56 is fixed at the bottom center of the mounting plate 51. The filling motor 56 drives the mounting plate 51 to rotate, which drives multiple mold tables 58 to move cyclically to realize continuous filling operation, ensure that the raw material filling amount of each microcapsule is consistent, and ensure the specification uniformity of the microcapsule products.
[0018] The specific operation method of this utility model is as follows: Cosmetic raw materials are added to the insulated container 23 through the feeding port 24 of the extrusion mechanism. The insulated container maintains the raw materials at a set temperature to prevent condensation and stratification due to temperature changes, ensuring the stability of the raw materials. The extrusion cylinder 22 drives the extrusion plate 29 to move downward, extruding the raw materials in the insulated container through the extrusion hole 210 in the middle of the mounting platform 28. At the same time, the shearing motors 25 on both sides of the mounting platform are started, driving the shearing head 27 to perform horizontal reciprocating motion through the shearing gear 26, quantitatively shearing the extruded raw materials to form preliminary microcapsule shapes. The filling motor 56 drives the mounting plate 51 to rotate, causing multiple mold tables 58 to circulate to the filling station. Filling... The cylinder 55 adjusts the height of the mounting plate to ensure precise alignment between the filling box 52 and the microcapsule prototype. The raw material is precisely filled into the microcapsule mold through the filling port 53 at the bottom of the filling box, completing the quantitative filling of the core component. After filling, the microcapsule moves to the sealing station with the mounting plate. The sealing cylinder 33 of the sealing mechanism drives the sealing cavity 32 to move downward to encapsulate and seal the microcapsule prototype, so that the core component is completely wrapped and a sealed microcapsule structure is formed. After sealing, the pusher cylinder 4 pushes the formed microcapsule to the slide 6. The steel ball 63 on the bottom of the slide reduces the conveying friction, so that the microcapsule is smoothly conveyed to the subsequent process, realizing continuous production.
[0019] The present invention has been described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.
Claims
1. A microcapsule encapsulation device for cosmetic production, comprising a support platform (1), an extrusion mechanism (2), and a sealing mechanism (3), characterized in that, The extrusion mechanism (2) includes a support column (21), a heat preservation barrel (23), a mounting platform (28), and an extrusion hole (210). The support platform (1) is fixed with bolts on one side of the support column (21) in a vertically distributed manner. The top of the support column (21) is welded with a horizontally arranged mounting platform (28). An extrusion hole (210) is opened in the middle of the mounting platform (28). The heat preservation barrel (23) is located directly above the extrusion hole (210) corresponding to the position of the support platform (1). A sealing mechanism (3) is provided on one side of the extrusion mechanism (2). The sealing mechanism (3) is fixedly connected to the support platform (1) by welding.
2. The cosmetic microcapsule encapsulation device according to claim 1, characterized in that, The extrusion mechanism (2) includes an extrusion cylinder (22), a feeding port (24), a shearing motor (25), a shearing gear (26), a shearing head (27), and an extrusion plate (29). The top of the heat preservation barrel (23) has a feeding port (24) on one side. Shearing motors (25) are provided on both sides of the mounting platform (28). The output shafts of the shearing motors (25) are all facing downwards and the ends are fixedly connected to shearing gears (26). The bottoms of the two sets of shearing gears (26) are meshed with horizontally extending shearing heads (27). An extrusion cylinder (22) is provided directly above the heat preservation barrel (23), and a horizontal extrusion plate (29) is provided at the bottom of the extrusion cylinder (22).
3. The cosmetic microcapsule encapsulation device according to claim 1, characterized in that, It also includes a sealing mechanism (3), which includes a sealing bracket (31), a sealing cavity (32), and a sealing cylinder (33). The sealing bracket (31) is symmetrically arranged on both sides of the sealing cylinder (33). The sealing bracket (31) has a door-shaped structure and its bottom is welded and fixed to the support platform (1). The sealing cylinder (33) is fixedly installed on the top of the inner side of the sealing bracket (31). The piston rod of the sealing cylinder (33) faces downward and its end is connected to the sealing cavity (32). The sealing cavity (32) has a hollow elongated structure.
4. The cosmetic microcapsule encapsulation device according to claim 1, characterized in that, It also includes a pusher cylinder (4) and a slide (6). The slide (6) includes a slide opening (61), a steel ball groove (62), and steel balls (63). The pusher cylinder (4) is installed on the support platform (1) along the extension direction of the slide (6). The pusher cylinder (4) is arranged horizontally and the piston rod extends toward the length direction of the slide (6). The slide (6) is arranged horizontally and one end is connected to the edge of the support platform (1). Multiple steel ball grooves (62) are evenly arranged on the bottom surface of the slide opening (61). Each steel ball groove (62) is filled with rolling steel balls (63).
5. The cosmetic microcapsule encapsulation device according to claim 4, characterized in that, It also includes a filling mechanism (5), which includes a mounting plate (51), a filling box (52), a filling port (53), a filling support plate (54), a filling cylinder (55), a filling motor (56), an L-shaped support plate (57), and a mold table (58). The mounting plate (51) has multiple mold tables (58) evenly distributed on it. Each mold table (58) is equipped with a filling box (52), and each filling box (52) has a filling port (53) at its bottom. A horizontal filling support plate (54) is provided below. The bottom of the mounting plate (51) is fixedly connected to the bottom of the filling cylinder (55) through an L-shaped support plate (57). The L-shaped support plate (57) is arranged vertically and its top is welded to the mounting plate (51). A filling cylinder (55) is fixedly installed below the filling support plate (54). The piston rod of the filling cylinder (55) passes through the filling support plate (54) and is connected to the bottom of the mounting plate (51). A filling motor (56) is fixed at the bottom center of the mounting plate (51).