An emulsion production apparatus for industrial coatings

CN224899172UActive Publication Date: 2026-10-27HENGSHUI XINGUANG CHEM
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Patent Information

Application Number
CN202521027400.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-23
Publication Date
2026-10-27
Estimated Expiration
2035-05-23

AI Technical Summary

Technical Problem

在上述专利中,在对工业涂料乳液进行灌装完毕后,需要对储料罐的内部进行清洗时,此时由于储料罐顶部开口较小,手动使用喷头等难以进行操作,同时,储料罐内部顶部和侧壁拐角可能难以冲洗到,手动清洗也较为费时费力,从而,有必要提出一种工业涂料用乳液生产设备来解决上述问题

Benefits of technology

1.通过设置的存储罐、进液管、第一支撑架、旋转架、弧形板、连接板和电动推杆的相互配合使用,可以达到对存储罐的内部进行清洗的效果,通过将若干个第一喷头、第三喷头和第二喷头旋转进入到存储罐内部,并对存储罐内壁顶部和拐角进行冲洗,配合旋转保证了冲洗覆盖范围,无需手动操作清洗,节省了人力,清洗完毕后第一喷头、第三喷头和第二喷头等可以从存储罐的内部移出,避免影响设备运行,或者造成弧形板脏污的情况,较为实用。

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Abstract

The utility model relates to emulsion production equipment technical field discloses an emulsion production equipment for industrial paint, including storage jar, the inner circular wall surface fixed sleeve of the liquid inlet of the outer circular wall surface of storage jar has the liquid inlet pipe, the top surface of storage jar is equipped with the first fixed hole, the outer circular wall surface fixed mounting of storage jar has the PLC controller, through the mutual cooperation of the use of the storage jar, liquid inlet pipe, first support, connecting plate and electric push rod that set up, can reach the effect that the inside of storage jar is cleaned, through the rotation of a plurality of first shower nozzle, third shower nozzle and second shower nozzle and enter the inside of storage jar, and the inside wall top and corner of storage jar are washed, and the rotation cooperation guarantees the washing coverage, need not manual operation cleaning, saves manpower, after cleaning, first shower nozzle, third shower nozzle and second shower nozzle etc.
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Description

Technical Field

[0001] This utility model relates to the field of emulsion production equipment technology, and in particular to an emulsion production equipment for industrial coatings. Background Technology

[0002] Industrial coating emulsion production equipment is a complete set of chemical equipment used to prepare emulsion-type coatings (such as water-based industrial paints, anti-corrosion coatings, architectural emulsion coatings, etc.) required in the industrial field. Its core function is to process various raw materials into uniform and stable emulsion coating products through physical or chemical reactions. In a typical production process, the process includes filtration and packaging, that is: after filtration to remove impurities, the material is quantitatively filled into paint buckets through storage tanks and filling systems, and sealed after weighing and testing to ensure compliance.

[0003] An existing industrial coating emulsion production equipment (publication number: CN218662488U) has at least the following drawbacks: In the aforementioned patent, after the industrial coating emulsion is filled, it is necessary to clean the inside of the storage tank. At this time, due to the small opening at the top of the storage tank, it is difficult to operate manually using a spray nozzle. At the same time, the top and corners of the side walls inside the storage tank may be difficult to clean, and manual cleaning is also time-consuming and laborious. Therefore, it is necessary to propose an industrial coating emulsion production equipment to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an industrial coating emulsion production equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An industrial coating emulsion production device includes a storage tank. An inlet pipe is fixedly sleeved on the inner circular wall of the liquid inlet on the outer circular wall of the storage tank. A first fixing hole is formed on the top surface of the storage tank. A PLC controller is fixedly installed on the outer circular wall of the storage tank. The device also includes a cleaning assembly for cleaning the inner circular wall of the storage tank. The cleaning assembly includes a first support frame disposed on the top surface of the storage tank. A rotating frame is movably sleeved inside the first support frame. First circular through holes are formed on both sides of the rotating frame. An arc-shaped plate is movably sleeved on the inner circular wall of each of the first circular through holes. The arc-shaped plate is... The arc-shaped plate is placed inside the first fixing hole. A connecting plate is fixedly installed on one side of the arc-shaped plate. An electric push rod is hinged to the outside of the connecting plate. A fixing plate is hinged to the end of the electric push rod. The fixing plate is fixedly installed on one side of the rotating frame. A liquid inlet groove is opened on one side of the arc-shaped plate. A water flow channel is opened on the inner circular wall of the liquid inlet groove. A plurality of second circular through holes are opened on the outer circular wall of the arc-shaped plate. The second circular through holes are connected to the water flow channel. A first nozzle is fixedly sleeved on the inner circular wall of the second circular through hole. A delivery pipe and a support assembly are fixedly sleeved on the inner circular wall of the liquid inlet groove. The support assembly is used to support the delivery pipe.

[0006] As a further embodiment of this utility model, the support assembly includes: a drive motor, the drive motor being fixedly installed on the top surface of the first support frame, the bottom surface of the drive shaft of the drive motor being fixedly installed with the rotating frame, a second support frame being fixedly installed on the top surface of the drive motor, a guide wheel being movably sleeved inside the second support frame, the conveying pipe passing through the interior of the second support frame and resting on the top of the guide wheel, and a counterweight ring being fixedly sleeved on the outer circular wall surface of the conveying pipe.

[0007] As a further embodiment of this utility model, a third support frame is fixedly installed on the outer circular wall of the storage tank. The top surface of the third support frame has a support hole, which is movably connected to the first support frame. The top surface of the third support frame has a third circular through hole, and a hydraulic cylinder is fixedly sleeved on the inner circular wall of the third circular through hole. The top surface of the telescopic shaft of the hydraulic cylinder is fixedly installed with the first support frame.

[0008] As a further embodiment of this utility model, a pipe rack is fixedly installed on the top surface of the first support frame, and the pipe rack is fixedly sleeved with the conveying pipe.

[0009] As a further embodiment of this utility model, a support platform is fixedly installed on the outer circular wall of the storage tank, and a cover plate is provided on the top surface of the support platform.

[0010] As a further embodiment of this utility model, a second fixing hole is provided on the top surface of the support plate, and an L-shaped rod is provided inside the second fixing hole.

[0011] As a further embodiment of this utility model, a second nozzle is fixedly sleeved on the inner circular wall of the water flow channel, a fourth circular through hole is opened on the inner circular wall of the arc plate, the fourth circular through hole is connected to the water flow channel, and a third nozzle is fixedly sleeved on the inner circular wall of the fourth circular through hole.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. By using the storage tank, inlet pipe, first support frame, rotating frame, arc plate, connecting plate, and electric push rod in coordination, the internal structure of the storage tank can be cleaned. Several first, third, and second nozzles are rotated into the storage tank to rinse the top and corners of the inner wall. The rotation ensures the rinsing coverage area. No manual cleaning is required, saving manpower. After cleaning, the first, third, and second nozzles can be removed from the inside of the storage tank to avoid affecting equipment operation or causing the arc plate to become dirty. It is quite practical.

[0013] 2. After the arc-shaped plate rotates clockwise and moves out of the first fixed hole, the hydraulic cylinder is activated to push the first support frame upward, so that the rotating frame and the arc-shaped plate move upward and are at a certain distance from the top surface of the storage tank. Then the cover plate is closed on the first fixed hole. Through the counterweight ring, when the arc-shaped plate rotates, the rotating arc-shaped plate drives one end of the conveying pipe to move, which pulls the counterweight ring upward. The counterweight ring counterweights the conveying pipe to prevent the conveying pipe from becoming loose and affecting the operation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of an industrial coating emulsion production equipment proposed in this utility model; Figure 2 This is a schematic diagram of the first support frame structure of an industrial coating emulsion production equipment proposed in this utility model; Figure 3 This is a schematic diagram of the water flow channel structure of an industrial coating emulsion production equipment proposed in this utility model; Figure 4 This is a schematic diagram of an electric push rod structure for an industrial coating emulsion production equipment proposed in this utility model. Figure 5 This is a schematic diagram of the support hole structure of an industrial coating emulsion production equipment proposed in this utility model; Figure 6 This is a schematic diagram of the support platform structure of an industrial coating emulsion production equipment proposed in this utility model.

[0015] In the diagram: 1. Storage tank; 2. Inlet pipe; 3. First support frame; 4. Rotating frame; 5. Arc plate; 6. Connecting plate; 7. Electric push rod; 8. Fixing plate; 9. First nozzle; 10. Delivery pipe; 11. Drive motor; 12. Water flow channel; 13. Second support frame; 14. Guide wheel; 15. Counterweight ring; 16. Pipe rack; 17. Third support frame; 18. Hydraulic cylinder; 19. Support hole; 20. Second nozzle; 21. Third nozzle; 22. Inlet tank; 23. Support platform; 24. First fixing hole; 25. Second fixing hole; 26. L-shaped rod; 27. Cover plate. Detailed Implementation

[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0017] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] Reference Figures 1-6An industrial coating emulsion production device includes a storage tank 1. An inlet pipe 2 is fixedly sleeved on the inner circular wall of the liquid inlet on the outer circular wall of the storage tank 1. A first fixing hole 24 is opened on the top surface of the storage tank 1. A PLC controller is fixedly installed on the outer circular wall of the storage tank 1. The device also includes a cleaning assembly for cleaning the inner circular wall of the storage tank 1. The cleaning assembly includes a first support frame 3, which is disposed on the top surface of the storage tank 1. A rotating frame 4 is movably sleeved inside the first support frame 3. First circular through holes are opened on both sides of the rotating frame 4. An arc-shaped plate 5 is movably sleeved on the inner circular wall of the first circular through hole. The arc-shaped plate 5 is... Inside the first fixing hole 24, a connecting plate 6 is fixedly installed on one side of the arc plate 5. An electric push rod 7 is hinged to the outside of the connecting plate 6. A fixing plate 8 is hinged to the end of the electric push rod 7. The fixing plate 8 is fixedly installed on one side of the rotating frame 4. A liquid inlet groove 22 is opened on one side of the arc plate 5. A water flow channel 12 is opened on the inner circular wall of the liquid inlet groove 22. Several second circular through holes are opened on the outer circular wall of the arc plate 5. The second circular through holes are connected to the water flow channel 12. A first nozzle 9 is fixedly sleeved on the inner circular wall of the second circular through hole. A delivery pipe 10 is fixedly sleeved on the inner circular wall of the liquid inlet groove 22. A support assembly is used to support the delivery pipe 10.

[0020] During use, after filling, when cleaning the inside of storage tank 1 is required, the electric push rod 7 is activated to push the connecting plate 6, causing the arc-shaped plate 5 to rotate under the support of the rotating frame 4. The rotating arc-shaped plate 5 extends into the inside of storage tank 1 through the first fixing hole 24. Then, the delivery pipe 10 is connected to the cleaning fluid pumping pipe, so that the cleaning fluid is pressurized and enters the inside of the delivery pipe 10. Thus, the cleaning fluid enters the inside of several first nozzles 9 through the liquid inlet trough 22 and the water flow channel 12 and sprays out. The second nozzle 20 faces upward and is set on the inner side wall of storage tank 1 to rinse the inner side wall and top corner of storage tank 1. The third nozzle 21 is set at an upward tilt. The device is positioned in the middle of the storage tank 1. The third nozzle 21 rinses the top surface of the storage tank 1. Several first nozzles 9 are arranged downwards in a fan shape to rinse the inner side walls and bottom of the storage tank 1, thereby improving the cleaning coverage. At the same time, the drive motor 11 is started to drive the rotating frame 4 to rotate, causing the first nozzles 9, the third nozzle 21 and the second nozzle 20 to rotate back and forth, realizing cleaning while rotating, ensuring the cleaning effect, avoiding the trouble of manual cleaning and cleaning dead corners. After cleaning, the electric push rod 7 is started to retract, causing the arc plate 5 to rotate clockwise and move out from the inside of the first fixing hole 24.

[0021] In this embodiment, the support assembly includes: a drive motor 11, which is fixedly installed on the top surface of the first support frame 3. The bottom surface of the drive shaft of the drive motor 11 is fixedly installed with the rotating frame 4. A second support frame 13 is fixedly installed on the top surface of the drive motor 11. A guide wheel 14 is movably sleeved inside the second support frame 13. A conveying pipe 10 passes through the inside of the second support frame 13 and rests on the top of the guide wheel 14. A counterweight ring 15 is fixedly sleeved on the outer circular wall of the conveying pipe 10.

[0022] In use, the arc plate 5 rotates clockwise and moves out of the first fixing hole 24. Then, the hydraulic cylinder 18 is activated to push the first support frame 3 upward, so that the rotating frame 4 and the arc plate 5 move upward and are at a certain distance from the top surface of the storage tank 1. Then, the cover plate 27 is placed on the first fixing hole 24. Through the counterweight ring 15, when the arc plate 5 is rotating, the rotating arc plate 5 drives one end of the conveying pipe 10 to move, which pulls the counterweight ring 15 upward. The counterweight ring 15 counterweights the conveying pipe 10 to prevent the conveying pipe 10 from becoming loose and affecting the operation.

[0023] In this embodiment, a third support frame 17 is fixedly installed on the outer circular wall of the storage tank 1. A support hole 19 is opened on the top surface of the third support frame 17, and the support hole 19 is movably sleeved with the first support frame 3. A third circular through hole is opened on the top surface of the third support frame 17, and a hydraulic cylinder 18 is fixedly sleeved on the inner circular wall of the third circular through hole. The top surface of the telescopic shaft of the hydraulic cylinder 18 is fixedly installed with the first support frame 3. A pipe rack 16 is fixedly installed on the top surface of the first support frame 3, and the pipe rack 16 is fixed with the conveying pipe 10. A support plate 23 is fixedly installed on the outer circular wall of the storage tank 1. A cover plate 27 is provided on the top surface of the support plate 23. A second fixing hole 25 is opened on the top surface of the support plate 23. An L-shaped rod 26 is provided inside the second fixing hole 25. A second nozzle 20 is fixedly sleeved on the inner circular wall of the water flow channel 12. A fourth circular through hole is opened on the inner circular wall of the arc plate 5. The fourth circular through hole is connected to the water flow channel 12. A third nozzle 21 is fixedly sleeved on the inner circular wall of the fourth circular through hole.

[0024] In use, the first support frame 3 is raised and lowered by the hydraulic cylinder 18, so that the first fixing hole 24 can be covered by the cover plate 27, and the L-shaped rod 26 can be inserted into the handle of the cover plate 27 to move it in and out.

[0025] As can be seen from the above description, the embodiments of this utility model achieve the following technical effects: With the storage tank 1 in place, when the user is producing and filling industrial coatings, the industrial coatings are temporarily stored in the storage tank 1, and the filling operation is carried out through the discharge port at the bottom using existing technology.

[0026] After filling, when cleaning the inside of storage tank 1 is required, the electric push rod 7 is activated to push the connecting plate 6, causing the arc plate 5 to rotate under the support of the rotating frame 4. The rotating arc plate 5 extends into the inside of storage tank 1 through the first fixing hole 24. Then, the delivery pipe 10 is connected to the cleaning fluid pumping pipe, so that the cleaning fluid is pressurized and enters the inside of the delivery pipe 10. Thus, the cleaning fluid enters the inside of several first nozzles 9 through the inlet tank 22 and the water flow channel 12 and sprays out. The second nozzle 20 faces upward and is set at the inner side wall of storage tank 1, thereby rinsing the inner side wall and top corner of storage tank 1. The third nozzle 21 is set upward at an angle and is set at the middle position inside storage tank 1, rinsing the inner top surface of storage tank 1. Several first nozzles 9 are set downward and distributed in a fan shape, rinsing the inner side wall and bottom of storage tank 1. This increases the cleaning coverage area. Simultaneously, the drive motor 11 drives the rotating frame 4 to rotate, causing the first nozzle 9, third nozzle 21, and second nozzle 20 to rotate back and forth, achieving simultaneous cleaning and rotation. This ensures the cleaning effect, avoids the inconvenience of manual cleaning and cleaning dead spots. After cleaning, the electric push rod 7 retracts, causing the arc plate 5 to rotate clockwise and move out from the inside of the first fixing hole 24, thus achieving the effect of cleaning the inside of the storage tank 1. By rotating several first nozzles 9, third nozzles 21, and second nozzles 20 into the storage tank 1, the top and corners of the inner wall of the storage tank 1 are rinsed. The rotation ensures the rinsing coverage area, eliminating the need for manual cleaning and saving manpower. After cleaning, the first nozzles 9, third nozzles 21, and second nozzles 20 can be removed from the inside of the storage tank 1, avoiding affecting equipment operation or causing the arc plate 5 to become dirty. This is quite practical.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An industrial coating emulsion production device, comprising a storage tank (1), wherein an inlet pipe (2) is fixedly sleeved on the inner circular wall of the liquid inlet on the outer circular wall of the storage tank (1), a first fixing hole (24) is provided on the top surface of the storage tank (1), and a PLC controller is fixedly installed on the outer circular wall of the storage tank (1), characterized in that, Also includes: A cleaning assembly is used to clean the inner circular wall surface of the storage tank (1). The cleaning assembly includes: a first support frame (3), which is disposed on the top surface of the storage tank (1). A rotating frame (4) is movably sleeved inside the first support frame (3). A first circular through hole is provided on both sides of the rotating frame (4). An arc plate (5) is movably sleeved on the inner circular wall surface of the first circular through hole. The arc plate (5) is disposed inside the first fixing hole (24). A connecting plate (6) is fixedly installed on one side of the arc plate (5). The outer side of the connecting plate (6) An electric push rod (7) is hinged to the end of the electric push rod (7), and a fixing plate (8) is hinged to the end of the electric push rod (7). The fixing plate (8) is fixedly installed on one side of the rotating frame (4). A liquid inlet groove (22) is provided on one side of the arc plate (5). A water flow channel (12) is provided on the inner circular wall of the liquid inlet groove (22). A number of second circular through holes are provided on the outer circular wall of the arc plate (5). The second circular through holes are connected to the water flow channel (12). A first nozzle (9) is fixedly sleeved on the inner circular wall of the second circular through hole. A delivery pipe (10) is fixedly sleeved on the inner circular wall of the liquid inlet groove (22). A support assembly for supporting the delivery pipe (10).

2. The industrial coating emulsion production equipment according to claim 1, characterized in that, The support assembly includes: a drive motor (11), which is fixedly installed on the top surface of the first support frame (3), the bottom surface of the drive shaft of the drive motor (11) is fixedly installed with the rotating frame (4), a second support frame (13) is fixedly installed on the top surface of the drive motor (11), a guide wheel (14) is movably sleeved inside the second support frame (13), the conveying pipe (10) passes through the inside of the second support frame (13) and rests on the top of the guide wheel (14), and a counterweight ring (15) is fixedly sleeved on the outer circular wall surface of the conveying pipe (10).

3. The industrial coating emulsion production equipment according to claim 1, characterized in that, A third support frame (17) is fixedly installed on the outer circular wall of the storage tank (1). A support hole (19) is opened on the top surface of the third support frame (17). The support hole (19) is movably connected to the first support frame (3). A third circular through hole is opened on the top surface of the third support frame (17). A hydraulic cylinder (18) is fixedly sleeved on the inner circular wall of the third circular through hole. The top surface of the telescopic shaft of the hydraulic cylinder (18) is fixedly installed with the first support frame (3).

4. The industrial coating emulsion production equipment according to claim 1, characterized in that, A pipe rack (16) is fixedly installed on the top surface of the first support frame (3), and the pipe rack (16) is fixedly sleeved with the conveying pipe (10).

5. The industrial coating emulsion production equipment according to claim 1, characterized in that, A support plate (23) is fixedly installed on the outer circular wall of the storage tank (1), and a cover plate (27) is provided on the top surface of the support plate (23).

6. The industrial coating emulsion production equipment according to claim 5, characterized in that, The top surface of the support plate (23) is provided with a second fixing hole (25), and an L-shaped rod (26) is provided inside the second fixing hole (25).

7. The industrial coating emulsion production equipment according to claim 1, characterized in that, The inner circular wall of the water flow channel (12) is fixedly fitted with a second nozzle (20), and the inner circular wall of the arc plate (5) is provided with a fourth circular through hole, which is connected to the water flow channel (12). The inner circular wall of the fourth circular through hole is fixedly fitted with a third nozzle (21).

Citation Information

Patent Citations

  • Emulsion production equipment for industrial coating

    CN218662488U