A pill packer feed metering device
Patent Information
- Application Number
- CN202522656151.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-15
AI Technical Summary
[0005]为了解决上述技术问题,本实用新型提供一种丸剂包装机供给计量装置,以解决现有电子计数器通常布置于振动上料盘的直线出料轨道区域,然而受限于直线出料轨道固定的倾斜角度,对粘性较大、形状不规则或表面特性各异的药丸适应性不足:粘性药丸常因轨道倾斜角度不足导致滞留,显著降低输送效率;而表面光滑的药丸则可能因倾斜角度过大导致滑动速度过快,进而造成计数精度偏差的问题
首先,设置角度调节组件,利用操作杆、传动蜗杆及传动蜗轮的啮合传动,实现摆动出料轨道倾斜角度的灵活调节,同时通过跟随连接块使计数传感器与摆动出料轨道可同步移动,可适配粘性、不规则或光滑等不同特性药丸的输送需求,避免因轨道角度固定导致的滞留或滑动过快问题,同步保障计数传感器检测位置精准,显著提升计量效率与计数精度。
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Figure CN224899229U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of packaging equipment technology, and more specifically, it relates to a supply metering device for a pill packaging machine. Background Technology
[0002] After production, the pills need to be packaged using a pill packaging machine. During the feeding stage of the pill packaging machine, a vibrating feeding plate is used for feeding. After the vibrating plate arranges the pills into a single row, the number of pills discharged is counted by the light screen of the electronic counter. The existing pill packaging machine's supply metering device generally consists of a vibrating feeding plate and a counting controller.
[0003] Existing application number: CN202223104511.7, this utility model discloses a vibratory feeder with counting function, relating to the field of vibratory feeder technology. It addresses the problem that existing vibratory feeders do not perform counting on the quantity conveyed, and most counts are performed uniformly after conveying, leading to complex counting. The vibratory feeder body has a discharge pipe at one end; it also includes: a counting cover plate, which is disposed at the upper end of the vibratory feeder body, and a digital display component is disposed at the upper end of the counting cover plate; infrared sensors, which are disposed at the lower end of the counting cover plate, and two infrared sensors are provided; a first mounting groove is provided on the lower surface of the counting cover plate, and a second mounting groove is provided on one side of the first mounting groove, and the first and second mounting grooves are integrally formed with the counting cover plate.
[0004] Based on the above, electronic counters are usually arranged in the linear discharge track area of the vibrating feeder. However, due to the fixed tilt angle of the linear discharge track, they are not suitable for pills with high viscosity, irregular shape, or different surface characteristics: sticky pills often get stuck due to insufficient track tilt angle, which significantly reduces the conveying efficiency; while smooth pills may slide too fast due to excessive tilt angle, which in turn causes deviation in counting accuracy. Utility Model Content
[0005] To address the aforementioned technical problems, this utility model provides a metering device for a pill packaging machine. This addresses the issue that existing electronic counters are typically located in the linear discharge track area of a vibrating feeding tray. However, due to the fixed inclination angle of the linear discharge track, they are not well-suited for pills with high viscosity, irregular shapes, or varying surface characteristics. Sticky pills often become stuck due to insufficient track inclination angle, significantly reducing conveying efficiency; while smooth-surfaced pills may experience excessive sliding speed due to excessive inclination angle, leading to deviations in counting accuracy.
[0006] The purpose and function of the metering device for a pill packaging machine of this utility model are achieved by the following specific technical means: A feeding and metering device for a pill packaging machine includes a mounting plate, a vibratory feeder body, a fixed discharge track, a counting controller, a connecting cable, a counting sensor, a swinging discharge track, a transmission box, an angle adjustment component, and a gap compensation component. The vibratory feeder body is fixedly connected to the mounting plate. The fixed discharge track is fixedly connected to the top of the vibratory feeder body. The counting controller is fixedly connected to the mounting plate. The connecting cable is fixedly connected to the rear of the counting controller. The counting sensor is fixedly connected to the rear end of the connecting cable. The swinging discharge track is located on the right side of the fixed discharge track. The transmission box is fixedly connected to the rear of the fixed discharge track. The angle adjustment component is located at the right end of the fixed discharge track. The gap compensation component is located inside the fixed discharge track.
[0007] Furthermore, the angle adjustment assembly includes an operating lever and a transmission worm gear; the operating lever is rotatably connected inside the transmission box; the transmission worm gear is coaxially and fixedly connected to the lower end of the operating lever.
[0008] Furthermore, the angle adjustment assembly also includes: a first connecting block, a connecting shaft, and a transmission worm gear; two first connecting blocks are provided, and the left ends of the two first connecting blocks are respectively fixedly connected to the bottom of the fixed discharge track; the connecting shaft is rotatably connected to the inside of the right end of the first connecting block; the transmission worm gear is coaxially fixedly connected to the rear end of the connecting shaft, and the transmission worm gear meshes with the transmission worm.
[0009] Furthermore, the angle adjustment component also includes: a second connecting block and a following connecting block; the left end of the second connecting block is fixedly connected to the outside of the connecting shaft, and the right end of the second connecting block is fixedly connected to the bottom of the swing discharge track; the following connecting block is fixedly connected to the top of the swing discharge track, and the following connecting block is fixedly connected to the counting sensor.
[0010] Furthermore, the gap compensation component includes: a winding shaft and a winding belt; the winding shaft is rotatably connected to the inside of the right end of the fixed discharge track; the winding belt is wound around the outside of the winding shaft, the inner end of the winding belt is fixedly connected to the winding shaft, and the outer end of the winding belt is fixedly connected to the bottom left end of the swing discharge track.
[0011] Furthermore, the gap compensation assembly also includes: a reset shaft and a spiral spring; the reset shaft is coaxially fixedly connected to the rear end of the winding shaft; the inner end of the spiral spring is coaxially fixedly connected to the outer side of the reset shaft; and the outer end of the spiral spring is fixedly connected to the inside of the right end of the fixed discharge track.
[0012] Furthermore, the gap compensation component also includes: side baffles; two side baffles are provided, and the two side baffles are dispersedly and fixedly connected inside the left end of the swing discharge track, and the two side baffles are respectively attached to the inner surface of the swing discharge track.
[0013] Compared with the prior art, the present invention has the following beneficial effects: First, an angle adjustment component is set up. By using the meshing transmission of the operating lever, transmission worm gear and transmission worm wheel, the tilt angle of the swing discharge track can be flexibly adjusted. At the same time, the counting sensor and the swing discharge track can move synchronously through the following connecting block. This can adapt to the conveying needs of pills with different characteristics such as stickiness, irregularity or smoothness, and avoid the problems of stagnation or excessive sliding caused by the fixed track angle. It also ensures the accurate detection position of the counting sensor and significantly improves the metering efficiency and counting accuracy.
[0014] Secondly, a gap compensation component is added. Through the cooperation of the winding shaft, winding belt, spiral spring and side baffle, the gap problem between the swing discharge track and the fixed discharge track when the angle is adjusted is solved, avoiding pill jamming or accumulation, improving the conveying stability, ensuring smooth and unobstructed passage of pills, and further enhancing the adaptability to pills with different characteristics.
[0015] This invention achieves flexible adjustment of the tilt angle of the swing discharge track through an angle adjustment component, and moves synchronously with a follow-up counting sensor, solving the problems of low conveying efficiency and counting deviation of pills with different characteristics. At the same time, a gap compensation component is added to eliminate track adjustment gaps and ensure smooth passage of pills, providing a supply metering solution for pill packaging machines that combines flexibility and accuracy. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0017] Figure 2 This is a schematic diagram of the fixed discharge track structure of this utility model.
[0018] Figure 3 This is a schematic diagram of the second connecting block structure of this utility model.
[0019] Figure 4 This is a schematic diagram of the winding tape structure of this utility model.
[0020] Figure 5 This is a schematic diagram of the oscillating discharge track structure of this utility model.
[0021] In the diagram, the correspondence between component names and drawing numbers is as follows: 1. Mounting plate; 2. Vibratory feeder body; 201. Fixed discharge track; 3. Counting controller; 4. Connecting cable; 401. Counting sensor; 5. Swinging discharge track; 6. Transmission box; 7. Operating lever; 701. Transmission worm gear; 8. First connecting block; 9. Connecting shaft; 901. Transmission worm wheel; 10. Second connecting block; 11. Following connecting block; 12. Winding shaft; 1201. Winding belt; 1202. Reset shaft; 1203. Spiral spring; 13. Side baffle. Detailed Implementation
[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0023] Example 1: As shown in the attached document Figure 1 To be continued Figure 5 As shown: This utility model provides a feeding and metering device for a pill packaging machine, including a mounting plate 1, a vibratory feeder body 2, a fixed discharge track 201, a counting controller 3, a connecting cable 4, a counting sensor 401, a swinging discharge track 5, a transmission box 6, and an angle adjustment component. The vibratory feeder body 2 is fixedly connected to the mounting plate 1; the fixed discharge track 201 is fixedly connected to the top of the vibratory feeder body 2; the counting controller 3 is fixedly connected to the mounting plate 1; the connecting cable 4 is fixedly connected to the rear of the counting controller 3; the counting sensor 401 is fixedly connected to the rear end of the connecting cable 4; the swinging discharge track 5 is located on the right side of the fixed discharge track 201; the transmission box 6 is fixedly connected to the rear of the fixed discharge track 201; and the angle adjustment component is located at the right end of the fixed discharge track 201.
[0024] The angle adjustment assembly includes an operating lever 7 and a transmission worm gear 701; the operating lever 7 is rotatably connected inside the transmission box 6; and the transmission worm gear 701 is coaxially and fixedly connected to the lower end of the operating lever 7.
[0025] The angle adjustment assembly also includes: a first connecting block 8, a connecting shaft 9, and a transmission worm gear 901; two first connecting blocks 8 are provided, and the left ends of the two first connecting blocks 8 are respectively fixedly connected to the bottom of the fixed discharge track 201; the connecting shaft 9 is rotatably connected to the inside of the right end of the first connecting block 8; the transmission worm gear 901 is coaxially fixedly connected to the rear end of the connecting shaft 9, and the transmission worm gear 901 meshes with the transmission worm 701.
[0026] The angle adjustment component also includes: a second connecting block 10 and a following connecting block 11; the left end of the second connecting block 10 is fixedly connected to the outside of the connecting shaft 9, and the right end of the second connecting block 10 is fixedly connected to the bottom of the swing discharge track 5; the following connecting block 11 is fixedly connected to the top of the swing discharge track 5, and the following connecting block 11 is fixedly connected to the counting sensor 401.
[0027] The specific usage and function of this embodiment are as follows: When using the pills, if the pills are highly viscous or irregularly shaped, it is necessary to increase the tilt angle of the oscillating discharge track 5 to speed up the conveying. At this time, the top of the operating lever 7 can be rotated, and the worm gear transmission mechanism formed by the meshing of the transmission worm wheel 901 and the transmission worm 701 will drive the second connecting block 10 and the oscillating discharge track 5 to swing, thereby causing the right end of the oscillating discharge track 5 to tilt downward. During the process, the following connecting block 11 drives the counting sensor 401 to move synchronously, ensuring that the position of the counting sensor 401 is synchronized with the oscillating discharge track 5, thus ensuring the accuracy of the counting. The length of the connecting cable 4 is designed to have a certain redundancy to avoid dragging damage to the connecting cable 4 when the counting sensor 401 moves.
[0028] Example 2: Based on Example 1, as shown in the appendix Figure 1 To be continued Figure 5 As shown, it also includes a gap compensation component, which is installed inside the fixed discharge track 201.
[0029] The gap compensation component includes a winding shaft 12 and a winding belt 1201. The winding shaft 12 is rotatably connected to the inside of the right end of the fixed discharge track 201. The winding belt 1201 is wound around the outside of the winding shaft 12, with the inner end of the winding belt 1201 fixedly connected to the winding shaft 12 and the outer end of the winding belt 1201 fixedly connected to the bottom left end of the swing discharge track 5.
[0030] The gap compensation assembly also includes: a reset shaft 1202 and a spiral spring 1203; the reset shaft 1202 is coaxially fixedly connected to the rear end of the winding shaft 12; the inner end of the spiral spring 1203 is coaxially fixedly connected to the outer side of the reset shaft 1202; and the outer end of the spiral spring 1203 is fixedly connected to the inside of the right end of the fixed discharge track 201.
[0031] The gap compensation component also includes: side baffles 13; two side baffles 13 are provided, and the two side baffles 13 are fixedly connected to the left end of the swing discharge track 5, and the two side baffles 13 are respectively attached to the inner surface of the swing discharge track 5.
[0032] The specific usage and function of this embodiment are as follows: When the right end of the swing discharge track 5 tilts downward, it will cause the winding belt 1201 to be pulled out from the inside of the right end of the fixed discharge track 201. The side baffle 13 swings with the swing discharge track 5, which can protect both sides, thereby providing a passage for the pills. Even if some small gaps are generated after the side baffle 13 swings, it will not affect the passage of the pills. When the winding belt 1201 is pulled out, the winding shaft 12 will be driven to rotate, thereby driving the reset shaft 1202 to rotate synchronously, and the spiral spring 1203 will tighten. When the swing discharge track 5 is adjusted back to its original position, the spiral spring 1203 will release and rebound, causing the excess part of the winding belt 1201 to be retracted into the inside of the right end of the fixed discharge track 201, which will not affect the passage of subsequent pills.
[0033] The following points should be noted in this article: 1. The accompanying drawings of this embodiment only involve the structures involved in this embodiment; other structures can refer to the general design.
[0034] 2. Where there is no conflict, this embodiment and the features in the embodiment can be combined with each other to obtain new embodiments.
[0035] The above are merely specific implementations of this embodiment, but the protection scope of this embodiment is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this embodiment should be included within the protection scope of this embodiment. Therefore, the protection scope of this embodiment should be determined by the protection scope of the claims.
Claims
1. A metering device for a pill packaging machine, comprising a mounting plate (1), a vibrating disc body (2), a fixed discharge track (201), a counting controller (3), a connecting cable (4), a counting sensor (401), a swing discharge track (5), a transmission box (6), an angle adjustment assembly, and a gap compensation assembly; wherein the vibrating disc body (2) is fixedly connected to the mounting plate (1); characterized in that: The fixed discharge track (201) is fixedly connected to the top of the vibratory feeder body (2); the counting controller (3) is fixedly connected to the mounting plate (1); the connecting cable (4) is fixedly connected to the back of the counting controller (3); the counting sensor (401) is fixedly connected to the back end of the connecting cable (4); the swing discharge track (5) is located on the right side of the fixed discharge track (201); the transmission box (6) is fixedly connected to the back of the fixed discharge track (201); the angle adjustment component is located at the right end of the fixed discharge track (201); and the gap compensation component is located inside the fixed discharge track (201).
2. The feeding and metering device for a pill packaging machine as described in claim 1, characterized in that: The angle adjustment assembly includes an operating lever (7) and a transmission worm gear (701); the operating lever (7) is rotatably connected inside the transmission box (6); the transmission worm gear (701) is coaxially fixedly connected to the lower end of the operating lever (7).
3. The feeding and metering device for a pill packaging machine as described in claim 2, characterized in that: The angle adjustment assembly further includes: a first connecting block (8), a connecting shaft (9), and a transmission worm gear (901); two first connecting blocks (8) are provided, and the left ends of the two first connecting blocks (8) are respectively fixedly connected to the bottom of the fixed discharge track (201); the connecting shaft (9) is rotatably connected to the inside of the right end of the first connecting block (8); the transmission worm gear (901) is coaxially fixedly connected to the rear end of the connecting shaft (9), and the transmission worm gear (901) meshes with the transmission worm (701).
4. The feeding and metering device for a pill packaging machine as described in claim 3, characterized in that: The angle adjustment assembly further includes: a second connecting block (10) and a following connecting block (11); the left end of the second connecting block (10) is fixedly connected to the outside of the connecting shaft (9), and the right end of the second connecting block (10) is fixedly connected to the bottom of the swing discharge track (5); the following connecting block (11) is fixedly connected to the top of the swing discharge track (5), and the following connecting block (11) is fixedly connected to the counting sensor (401).
5. The feeding and metering device for a pill packaging machine as described in claim 1, characterized in that: The gap compensation assembly includes a winding shaft (12) and a winding belt (1201); the winding shaft (12) is rotatably connected to the inside of the right end of the fixed discharge track (201); the winding belt (1201) is wound around the outside of the winding shaft (12), the inner end of the winding belt (1201) is fixedly connected to the winding shaft (12), and the outer end of the winding belt (1201) is fixedly connected to the bottom left end of the swing discharge track (5).
6. The feeding and metering device for a pill packaging machine as described in claim 5, characterized in that: The gap compensation assembly also includes: a reset shaft (1202) and a spiral spring (1203); the reset shaft (1202) is coaxially fixedly connected to the rear end of the winding shaft (12); the inner end of the spiral spring (1203) is coaxially fixedly connected to the outer side of the reset shaft (1202); the outer end of the spiral spring (1203) is fixedly connected to the inside of the right end of the fixed discharge track (201).
7. The feeding and metering device for a pill packaging machine as described in claim 1, characterized in that: The gap compensation component also includes: a side baffle (13); two side baffles (13) are provided, and the two side baffles (13) are fixedly connected to the left end of the swing discharge track (5), and the two side baffles (13) are respectively attached to the inner surface of the swing discharge track (5).
Citation Information
Patent Citations
Vibrating disc with counting function
CN218538237U