Finished product diversion packaging mechanism

Abstract

The utility model relates to automatic packaging equipment field especially relates to finished product shunt packaging mechanism, including belt conveyor and control panel etc., and the right end of belt conveyor is connected with mounting bracket, and the front side of mounting bracket is installed with controller, and the top of mounting bracket is installed with motor, and controller and motor have wired connection, and the front and back of the side of mounting bracket towards belt conveyor rotatory connection has second swing board and first swing board respectively, and one end of control panel is connected with the output shaft of motor, and the other end is connected with the top sliding of first swing board, and the front side sliding of first swing board is connected with sliding block, and the end rotatory connection of second swing board has connecting plate, and connecting plate is fixedly connected with sliding block, and the right end of belt conveyor is provided with packing table on both sides. Through the alternate rotation cooperation of first swing board and second swing board, the dynamic shunt guiding action is formed between parts, thereby realizing the intelligent switching of finished products between double packing stations, and achieving the purpose of matching the high-speed conveying of belt conveyor and the packing rhythm.

Description

Technical Field

[0001] This utility model relates to the field of automated packaging equipment, and in particular to a finished product sorting and packaging mechanism. Background Technology

[0002] In modern industrial production, finished product packaging is a crucial link connecting the production and consumption ends, typically involving multiple collaborative processes. A typical packaging process requires completing three core steps sequentially: finished product sorting, sorting and positioning, and final packaging. Finished products output from the production line must first be sorted and guided by a sorting device according to specifications, batches, or packaging forms. They then enter a sorting station for pre-processing such as posture correction and alignment. Finally, the packaging station performs wrapping, boxing, and sealing operations. The standardization and efficiency of this process directly impact the overall production line capacity and product delivery quality.

[0003] In existing technologies, finished product packaging equipment mostly adopts a "multi-conveyor-single-station" architecture. Multiple parallel conveyor belts are used to divert and transport finished products, with each conveyor belt ending at an independent packaging station, forming a physically isolated "one conveyor, one package" structure. While this design can achieve basic diversion and packaging functions, it is limited by the dispersed equipment layout and the independence of the workstations. Each packaging station can only handle materials from a single conveyor belt, resulting in significant bottlenecks in equipment utilization and production line flexibility.

[0004] With the rapid development of industrial automation technology, the conveyor speed of conveyors has achieved a leapfrog improvement. Taking high-precision servo-driven conveyors as an example, their maximum conveying speed can reach tens of meters per minute, far exceeding the processing speed of traditional packaging stations. This imbalance between "fast conveying and slow packaging" directly leads to frequent "packaging backlog" or "empty waiting" phenomena when the conveyor belt is running at high speed, failing to fully utilize its high-speed conveying advantages. This contradiction is particularly prominent in the single conveyor belt-single station architecture, becoming a core pain point restricting the overall efficiency improvement of the packaging production line. Utility Model Content

[0005] To overcome the shortcomings of efficiency bottlenecks, this utility model provides a finished product diversion and packaging mechanism, which aims to solve the above-mentioned shortcomings.

[0006] The finished product diversion and packaging mechanism includes a belt conveyor and a control board. A mounting frame is connected to the right end of the belt conveyor. A controller is mounted on the front side of the mounting frame, and a motor is mounted on the top of the mounting frame. The controller is wired to the motor. A second swing plate and a first swing plate are rotatably connected to the front and rear sections of the mounting frame facing the belt conveyor, respectively. One end of the control board is connected to the output shaft of the motor, and the other end is slidably connected to the top of the first swing plate. A slider is slidably connected to the front side of the first swing plate, and a connecting plate is rotatably connected to the end of the second swing plate. The connecting plate is fixedly connected to the slider. Packaging platforms are provided on both the front and rear sides of the right end of the belt conveyor, and weighing sensors are mounted on the top surface of the packaging platforms.

[0007] Optionally, the belt conveyor is connected to fixed plates on both the front and rear sides of its left end. The fixed plates are threadedly connected to adjusting rods and slidably connected to guide rods. A guide plate is connected to one end of the guide rod facing the middle of the belt conveyor, and the guide plate is rotatably connected to the adjusting rod.

[0008] Optionally, the guide rod is provided with a number of marking rings at intervals around it.

[0009] Optionally, the second swing plate and the side opposite to the first swing plate are both connected to protective pads.

[0010] Optionally, a manual switch is installed on the side of the packaging table, and the manual switch is wired to the controller.

[0011] Optionally, a baffle is connected to the top right end of the packaging platform.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. By alternating and cooperating the rotation of the first and second swing plates, dynamic diversion and guidance actions are formed between the components, thereby realizing the intelligent switching of finished products between the two packaging stations and achieving the purpose of matching the high-speed conveying and packaging rhythm of the belt conveyor.

[0013] 2. By using weighing sensors to monitor the weight of the packaging platform in real time and the controller to automatically switch logic, a closed-loop feedback mechanism of "weight-signal-execution" is formed between components. This enables accurate judgment of the packaging platform's saturation and timely adjustment of the swing plate's position, avoiding unilateral accumulation or empty load, and improving conveying efficiency and release effect. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram showing the connection relationship between the motor and the control board of this utility model.

[0016] Figure 3 This is a schematic diagram showing the connection relationship between the second swing plate and the connecting plate of this utility model.

[0017] Figure 4 This is a schematic diagram showing the connection relationship between the adjusting rod and the guide rod of this utility model.

[0018] The meanings of the reference numerals in the figure are as follows: 1: Belt conveyor, 2: Mounting frame, 3: Controller, 4: First swing plate, 5: Motor, 6: Control board, 7: Second swing plate, 8: Connecting plate, 9: Slider, 10: Packaging table, 11: Weighing sensor, 12: Fixed plate, 13: Guide plate, 14: Adjusting rod, 15: Guide rod, 16: Identifying ring, 17: Protective pad, 18: Manual switch, 19: Baffle. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0020] Example: Finished product diversion and packaging mechanism, such as Figures 1-4 As shown, the assembly includes a belt conveyor 1, a mounting frame 2, a controller 3, a first swing plate 4, a motor 5, a control board 6, a second swing plate 7, a connecting plate 8, a slider 9, a packaging table 10, and a weighing sensor 11. The mounting frame 2 is mounted on the right end of the belt conveyor 1. The controller 3 is integrated on the front side of the mounting frame 2, and the motor 5 is mounted on the top of the mounting frame 2. The controller 3 and the motor 5 are connected by a wired connection to achieve signal interaction and power transmission. The second swing plate 7 and the first swing plate 4 are rotatably connected to the front and rear parts of the mounting frame 2 facing the belt conveyor 1, respectively. One end of the control board 6 is connected to the output shaft of the motor 5. The other end is slidably connected to the top of the first swing plate 4. A slider 9 is set on the front side of the first swing plate 4 to form a sliding guide rail. The end of the second swing plate 7 is rigidly connected to the slider 9 through the connecting plate 8 to form a linkage structure. Packaging platforms 10 are set on both the front and rear sides of the right end of the belt conveyor 1. A weighing sensor 11 is installed on the top surface of the packaging platform 10. The weighing sensor 11 monitors the weight of the finished product in real time. When the weight of one packaging platform 10 approaches the saturation threshold, the controller 3 automatically triggers the switching logic and controls the motor 5 to drive the control board 6 to rotate, so as to realize the alternating guidance of the first swing plate 4 and the second swing plate 7.

[0021] like Figure 1 and Figure 4 As shown, it also includes a fixed plate 12, a guide plate 13, an adjusting rod 14, and a guide rod 15. The fixed plate 12 is connected to both the front and rear sides of the left end of the belt conveyor 1. The adjusting rod 14 is threadedly connected to the fixed plate 12. The guide rod 15 is slidably connected to the fixed plate 12. The guide plate 13 is connected to the end of the guide rod 15 facing the middle of the belt conveyor 1. The guide plate 13 is rotatably connected to the adjusting rod 14 to ensure that the finished products are evenly gathered in the middle area.

[0022] like Figure 4 As shown, it also includes a marker ring 16. Several marker rings 16 are arranged around the guide rod 15 at intervals. By observing the displacement of the marker rings 16, the relationship between the width limit of the guide plate 13 and the efficiency of finished product passage can be calculated, which helps the staff to accurately adjust the guide range.

[0023] like Figure 2 and Figure 3 As shown, it also includes a protective pad 17. The second swing plate 7 and the side opposite to the first swing plate 4 are both connected to the protective pad 17. The protective pad 17 absorbs the impact force during high-speed conveying to prevent the finished product from being damaged by severe friction. At the same time, it adjusts the posture of the finished product through sliding friction to ensure that the position is stable when in contact with the packaging table 10.

[0024] like Figure 1 As shown, it also includes a manual switch 18. The manual switch 18 is installed on the side of the packaging table 10. The manual switch 18 is wired to the controller 3. The staff can use the manual switch 18 to intervene in the start and stop of the motor 5 or the speed of the conveyor in real time, and trigger emergency braking to ensure safety in case of emergency.

[0025] like Figure 1 As shown, it also includes a baffle 19. The top right end of the packaging table 10 is connected to the baffle 19, which prevents the finished product from sliding out of the packaging table 10. With the coordinated action of the guide plate 13, the first swing plate 4, and the second swing plate 7, the position deviation of the finished product entering the packaging table 10 each time is controlled within a reasonable range.

[0026] The operator first rotates the adjusting rod 14 to drive the guide rod 15 to slide along the fixed plate 12. The marking ring 16 moves synchronously with the guide rod 15, forming a visual mark. By observing the changes in the spacing of the marking rings 16, the correspondence between the extension length of the guide rod 15 and the width limit of the guide plate 13 can be calculated, ensuring that the finished product is evenly guided to the middle area by the inclined surface when passing through, avoiding deviation that could lead to abnormal contact conditions later. After the finished product is gathered by the guide plate 13, it generates sliding friction with the first swing plate 4 or the second swing plate 7, which has a protective pad 17 attached to its surface. The elastic properties of the protective pad 17 can absorb the impact force during high-speed conveying, preventing the finished product from deforming or being damaged due to violent collisions.

[0027] When the first swing plate 4 is parallel to the conveying direction and the second swing plate 7 is tilted, the finished product slides along the inclined surface of the second swing plate 7 into the front packaging table 10. The weighing sensor 11 continuously monitors the weight change of the packaging table 10. When the cumulative weight approaches the preset saturation threshold, the sensor sends a switching command to the controller 3. The controller 3 then starts the motor 5 to drive the control board 6 to rotate. The end of the control board 6 pushes the first swing plate 4 to rotate around the mounting frame 2, while the belt conveyor 1 briefly decelerates or pauses. The slider 9 slides with the rotation of the first swing plate 4, and through the connecting plate 8, it pulls the second swing plate 7 to rotate synchronously to be parallel to the conveying direction. At this time, the first swing plate 4 turns to an inclined state, guiding the subsequent finished products to the rear packaging table 10, forming a dual-station alternating packaging mode.

[0028] Workers can intervene in the process in real time via manual switch 18, adjusting the conveyor speed to adapt to the packaging rhythm, or stopping it in an emergency to ensure safety. Baffle 19 forms a physical limit on the right side of the packaging table 10, working in conjunction with guide plate 13 to pre-regulate the position of the finished product, ensuring that the positional deviation of the finished product entering the packaging table 10 is controlled within a reasonable range each time, reducing the time spent on secondary adjustments to the packaging table 10. The entire process forms a closed-loop control system through position feedback from the indicator ring 16, dynamic monitoring by sensors, and automatic switching by controller 3, ensuring both the coordinated efficiency of diversion and packaging, and enhancing operational controllability and safety through the flexible intervention of manual switch 18.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that variations may be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A finished product diversion and packaging mechanism, characterized by: The system includes a belt conveyor (1) and a control board (6). The right end of the belt conveyor (1) is connected to a mounting frame (2). A controller (3) is installed on the front side of the mounting frame (2). A motor (5) is installed on the top of the mounting frame (2). The controller (3) is wired to the motor (5). The front and rear parts of the mounting frame (2) facing the belt conveyor (1) are respectively rotatably connected to a second swing plate (7) and a first swing plate (4). One end of the control board (6) is connected to the output shaft of the motor (5), and the other end is slidably connected to the top of the first swing plate (4). A slider (9) is slidably connected to the front side of the first swing plate (4). A connecting plate (8) is rotatably connected to the end of the second swing plate (7). The connecting plate (8) is fixedly connected to the slider (9). Packaging platforms (10) are set on both the front and rear sides of the right end of the belt conveyor (1). A weighing sensor (11) is installed on the top surface of the packaging platform (10).

2. The finished product diversion and packaging mechanism according to claim 1, characterized in that: The belt conveyor (1) has fixed plates (12) connected to both the front and rear sides of the left end. The fixed plates (12) are threadedly connected to adjusting rods (14). The fixed plates (12) are slidably connected to guide rods (15). The end of the guide rods (15) facing the middle of the belt conveyor (1) is connected to a guide plate (13). The guide plate (13) is rotatably connected to the adjusting rods (14).

3. The finished product diversion and packaging mechanism according to claim 2, characterized in that: The guide rod (15) is surrounded by several marker rings (16) at intervals.

4. The finished product diversion and packaging mechanism according to claim 3, characterized in that: The second swing plate (7) and the side opposite to the first swing plate (4) are both connected to protective pads (17).

5. The finished product diversion and packaging mechanism according to claim 4, characterized in that: A manual switch (18) is installed on the side of the packaging table (10), and the manual switch (18) is wired to the controller (3).

6. The finished product diversion and packaging mechanism according to claim 5, characterized in that: A baffle (19) is connected to the top right end of the packaging table (10).

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