Screw inspection machine
Patent Information
- Application Number
- CN202522582473.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-05
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-05
AI Technical Summary
[0003]为了解决上述技术问题,本实用新型提供螺丝全检机,以解决上述背景技术中提出的部分螺丝在检测后需要分批量的进行包装,检测后的螺丝还需要重新进行称重,此过程需要人工参与,费时且麻烦,影响加工速度与效率问题
本实用新型内部设置有螺丝承载机构和移动控制组件,螺丝承载机构可用于承载螺丝,且螺丝承载机构处于称量感应机上方,可对螺丝进行分批称量,螺丝达到一定重量后,移动控制组件可控制承载箱进行位移,将称量后的螺丝输送到包装袋上方,完成定量输送;装置内部还设置有排出封挡组件,可跟随移动,对螺丝进行封挡,避免螺丝掉落。
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Figure CN224899319U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of screw inspection technology, and more specifically, relates to a screw full inspection machine. Background Technology
[0002] Screw inspection is a crucial step in ensuring that screw quality and performance meet requirements. With technological advancements, screw inspection has evolved from manual to machine-based. Inspection machines utilize optical imaging systems to acquire images of the screws and employ computer image processing technology to identify and judge appearance defects. This approach offers advantages such as high efficiency, accuracy, and repeatability, making it suitable for the inspection needs of large-scale production. After inspection, qualified screws are transported to storage boxes. Since some screws require batch packaging, the inspected screws also need to be re-weighed. This process requires manual intervention, which is time-consuming and cumbersome, impacting processing speed and efficiency. Utility Model Content
[0003] To solve the aforementioned technical problems, this utility model provides a screw full inspection machine, which addresses the issue mentioned in the background art where some screws need to be packaged in batches after inspection, and the inspected screws also need to be re-weighed. This process requires manual intervention, is time-consuming and troublesome, and affects processing speed and efficiency.
[0004] This utility model screw inspection machine is achieved through the following specific technical means: A screw inspection machine includes: a movement control component, a weighing component, a screw carrying mechanism, and a discharge sealing component; the movement control component is generally U-shaped; the screw carrying mechanism is located on top of the weighing component; the discharge sealing component is installed above the screw carrying mechanism; the screw carrying mechanism includes: a drive frame and a carrying box; the drive frame is generally a square frame structure; the carrying box is a cuboid structure with grooves inside, and the carrying box is used to carry screws.
[0005] Preferably, the motion control component includes: a bracket, a telescopic control rod, and a connecting plate; the bracket is U-shaped in shape, and its bottom is fixedly connected to the testing machine; the telescopic control rod is connected to the bracket; one side of the connecting plate is slidably inserted into the groove of the bracket and connected to the telescopic control rod, and the other end of the connecting plate is fixedly connected to the drive frame.
[0006] Preferably, the weighing assembly includes: a weighing sensor and an auxiliary lifting frame; one side of the auxiliary lifting frame is fixedly connected to the weighing sensor.
[0007] Preferably, the screw bearing mechanism further includes: an external fixing frame, an electrically controlled telescopic rod, a push plate, a telescopic support rod, a connecting push rod, a sliding baffle, and an auxiliary support frame; the external fixing frame is fixedly installed on the surface of the bearing box; the electrically controlled telescopic rod is fixedly installed on the surface of the bearing box; one side of the top of the push plate is fixedly connected to the electrically controlled telescopic rod; one side of the bottom of the telescopic support rod is fixedly connected to the bearing box, and the top of the telescopic support rod is fixedly connected to the push plate; the number of connecting push rods is set to two sets, and the top of the connecting push rod is rotatably connected to the push plate through a rotating shaft; the sliding baffle is slidably inserted into the bottom groove of the bearing box, and one side of the sliding baffle is rotatably connected to the connecting push rod through a rotating shaft, and the connecting push rod can push the sliding baffle to slide, the sliding baffle is used to assist in sealing the bearing box; one side of the auxiliary support frame is fixedly connected to the bearing box.
[0008] Preferably, the discharge sealing assembly includes: a baffle box and a discharge outlet; the baffle box is fixedly installed on the top of the carrier box, and the baffle box can block the screws to prevent them from falling off from the outside; the discharge outlet is fixedly connected to the testing machine.
[0009] Compared with the prior art, the present invention has the following beneficial effects: This utility model is internally equipped with a screw carrying mechanism and a movement control component. The screw carrying mechanism can be used to carry screws and is located above the weighing sensor. It can weigh screws in batches. After the screws reach a certain weight, the movement control component can control the carrier box to move and transport the weighed screws to the top of the packaging bag to complete the quantitative delivery. The device is also equipped with a discharge sealing component, which can follow the movement to seal the screws and prevent them from falling. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the main body axial side view of this utility model.
[0011] Figure 2 This is a schematic diagram of the main body structure of this utility model from a bottom view.
[0012] Figure 3 This is a cross-sectional structural diagram of the mobile control component of this utility model.
[0013] Figure 4 This is a side view of the weighing component of this utility model.
[0014] Figure 5 This is an exploded structural diagram of the screw bearing mechanism of this utility model.
[0015] Figure 6 This is a side view of the discharge sealing assembly of this utility model.
[0016] In the diagram, the correspondence between component names and drawing numbers is as follows: 1. Motion control assembly; 101. Bracket; 102. Telescopic control rod; 103. Connecting pull plate; 2. Weighing assembly; 201. Weighing sensor; 202. Auxiliary lifting frame; 3. Screw bearing mechanism; 301. Drive frame; 302. Bearing box; 303. External fixing frame; 304. Electrically controlled telescopic rod; 305. Push plate; 306. Telescopic support rod; 307. Connecting push rod; 308. Sliding baffle; 309. Auxiliary support frame; 4. Discharge sealing assembly; 401. Baffle box; 402. Discharge port. Detailed Implementation
[0017] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. Example 1
[0018] As attached Figure 1 To be continued Figure 6 As shown: This utility model provides a screw full inspection machine, including: a movement control component 1, a weighing component 2, a screw carrying mechanism 3, and a discharge sealing component 4; the movement control component 1 is generally U-shaped; the screw carrying mechanism 3 is placed on top of the weighing component 2; the discharge sealing component 4 is installed above the screw carrying mechanism 3; the screw carrying mechanism 3 includes: a drive frame 301 and a carrying box 302; the drive frame 301 is generally a square frame structure; the carrying box 302 is a cuboid structure with grooves inside, and the carrying box 302 is used to carry screws.
[0019] like Figure 3 As shown, the motion control component 1 includes: a bracket 101, a telescopic control rod 102, and a connecting plate 103; the bracket 101 has an overall U-shaped structure, and the bottom of the bracket 101 is fixedly connected to the testing machine; the telescopic control rod 102 is connected to the bracket 101; one side of the connecting plate 103 is slidably inserted into the slide groove of the bracket 101 and connected to the telescopic control rod 102, and the other end of the connecting plate 103 is fixedly connected to the drive frame 301.
[0020] like Figure 4 As shown, the weighing assembly 2 includes a weighing sensor 201 and an auxiliary lifting frame 202; one side of the auxiliary lifting frame 202 is fixedly connected to the weighing sensor 201.
[0021] like Figure 5As shown, the screw bearing mechanism 3 also includes: an outer fixing frame 303, an electrically controlled telescopic rod 304, a push plate 305, a telescopic support rod 306, a connecting push rod 307, a sliding baffle 308, and an auxiliary support frame 309; the outer fixing frame 303 is fixedly installed on the surface of the bearing box 302; the electrically controlled telescopic rod 304 is fixedly installed on the surface of the bearing box 302; the top side of the push plate 305 is fixedly connected to the electrically controlled telescopic rod 304; the bottom side of the telescopic support rod 306 is fixedly connected to the bearing box 302, and the top of the telescopic support rod 306... The part is fixedly connected to the push plate 305; the number of connecting push rods 307 is set to two sets, and the top of the connecting push rods 307 is rotatably connected to the push plate 305 through a rotating shaft; the sliding baffle 308 is slidably inserted into the bottom groove of the bearing box 302, and one side surface of the sliding baffle 308 is rotatably connected to the connecting push rod 307 through a rotating shaft. The connecting push rod 307 can push the sliding baffle 308 to slide, and the sliding baffle 308 is used to assist in sealing the bearing box 302; one side of the auxiliary support 309 is fixedly connected to the bearing box 302.
[0022] like Figure 6 As shown, the discharge sealing assembly 4 includes: a baffle box 401 and a discharge port 402; the baffle box 401 is fixedly installed on the top of the carrier box 302, and the baffle box 401 can block the screws to prevent them from falling off from the outside; the discharge port 402 is fixedly connected to the testing machine.
[0023] The specific usage and function of this embodiment are as follows: In this invention, after the screws are inspected by the full inspection machine, the qualified screws fall into the carrier box 302 through the discharge port 402. At this time, the sliding baffle 308 at the bottom of the carrier box 302 has a sealing effect, and the carrier box 302 is above the weighing sensor 201. As the screws enter, the weight gradually increases. When a certain number of screws have entered and a certain weight has been reached, the telescopic control rod 102 is activated. The telescopic control rod 102 controls the sliding of the connecting pull plate 103. The other end of the connecting pull plate 103 drives the frame 301 to slide and pulls the carrier box 302 to move as a whole. The frame 301 separates from the weighing sensor 201. The frame 301 provides auxiliary support to the carrier box 302 through the external fixing frame 303. The carrier box 302 slides to one side a certain distance and separates from the weighing sensor 201. The carrier box 302 moves above the packaging box, and the electrically controlled telescopic rod 304 is activated. The push plate 305 pushes the connecting push rod 307 to slide outward. The sliding baffle 308 is controlled to slide outward, automatically opening the carrier box 302 and sending the screws into the packaging box, completing the batch conveying. After discharge, the carrier box 302 is controlled to move again. The auxiliary support frame 309 first contacts the auxiliary lifting frame 202, and the carrier box 302 is lifted upward a short distance. This can avoid the problem of the moving frame 301 contacting the outer fixed frame 303 during the weighing process, which would affect the weighing. The carrier box 302 continues to move and moves back to above the weighing sensor 201 for secondary weighing. When the carrier box 302 slides, the baffle box 401 on its top slides quickly and forms a seal to prevent the screws from falling off during discharge.
[0024] The following points should be noted in this article: 1. The accompanying drawings of this utility model embodiment only involve the structures involved in this utility model embodiment; other structures can refer to general designs.
[0025] 2. Where there is no conflict, the embodiments of this utility model and the features in the embodiments can be combined with each other to obtain new embodiments.
[0026] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. Screw inspection machine, including: The moving control component (1), weighing component (2), screw carrying mechanism (3), and discharge sealing component (4) are characterized in that the moving control component (1) is U-shaped; the screw carrying mechanism (3) is located on top of the weighing component (2); the discharge sealing component (4) is installed above the screw carrying mechanism (3); the screw carrying mechanism (3) includes a drive frame (301) and a carrying box (302); the drive frame (301) is a square frame structure; the carrying box (302) is a cuboid structure with grooves inside.
2. The screw inspection machine according to claim 1, characterized in that: The motion control component (1) includes: a bracket (101), a telescopic control rod (102), and a connecting plate (103); the bottom of the bracket (101) is fixedly connected to the testing machine; the telescopic control rod (102) is connected to the bracket (101); one side of the connecting plate (103) is slidably inserted into the groove of the bracket (101) and connected to the telescopic control rod (102), and the other end of the connecting plate (103) is fixedly connected to the drive frame (301).
3. The screw inspection machine according to claim 1, characterized in that: The weighing assembly (2) includes a weighing sensor (201) and an auxiliary lifting frame (202); one side of the auxiliary lifting frame (202) is fixedly connected to the weighing sensor (201).
4. The screw inspection machine according to claim 1, characterized in that: The screw bearing mechanism (3) further includes: an outer fixing frame (303), an electrically controlled telescopic rod (304), a push plate (305), a telescopic support rod (306), a connecting push rod (307), a sliding baffle (308), and an auxiliary support frame (309); the outer fixing frame (303) is fixedly installed on the surface of the bearing box (302); the electrically controlled telescopic rod (304) is fixedly installed on the surface of the bearing box (302); one side of the top of the push plate (305) is fixedly connected to the electrically controlled telescopic rod (304); the extension... The bottom side of the telescopic support rod (306) is fixedly connected to the bearing box (302), and the top of the telescopic support rod (306) is fixedly connected to the push plate (305); the top of the connecting push rod (307) is rotatably connected to the push plate (305) through a rotating shaft; the sliding baffle (308) is slidably inserted into the bottom groove of the bearing box (302), and one side of the sliding baffle (308) is rotatably connected to the connecting push rod (307) through a rotating shaft; one side of the auxiliary support frame (309) is fixedly connected to the bearing box (302).
5. The screw inspection machine according to claim 1, characterized in that: The discharge sealing assembly (4) includes: a baffle box (401) and a discharge port (402); the baffle box (401) is fixedly installed on the top of the carrier box (302); the discharge port (402) is fixedly connected to the testing machine.