Online labelling device
Patent Information
- Application Number
- CN202522531142.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0003]现有设备的吸标部件多采用刚性连接结构,缺乏弹性缓冲设计,在接触异形产品或柔性包装表面时,易因压力不均导致标签偏移、褶皱,或因未充分压实出现标签起翘、脱落;部分设备依赖人工预设吸标位置,不仅操作繁琐,还易因人为误差导致同批次产品贴标一致性差,尤其针对尺寸较小的电子元件标签;
[0019]1、取料机构的无杆气缸与移动滑块配合、气缸二与吸嘴二配合,可自动完成待贴标产品从接料区到传送机构传送带的转运,无需人工搬运产品;同时传送机构的几型固定座、阻挡气缸、气缸连接与固定螺母配合,能将传送带输送的产品精准阻挡在预设贴标位置并暂停传送带。
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Figure CN224899367U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of labeling equipment technology, specifically to an online labeling device. Background Technology
[0002] With the upgrading of manufacturing automation and the deepening demand for product traceability management, the requirements for online labeling operations in the fields of food, medicine, electronic components and logistics packaging are becoming increasingly stringent. They not only need to meet the needs of continuous production scenarios, but also need to adapt to the flexible production needs of multi-specification products and multi-type labels.
[0003] The label suction components of existing equipment mostly adopt rigid connection structures and lack elastic buffer design. When contacting irregularly shaped products or flexible packaging surfaces, uneven pressure can easily cause labels to shift or wrinkle, or labels to lift or fall off due to insufficient compaction. Some equipment relies on manual preset label suction positions, which is not only cumbersome to operate, but also prone to poor labeling consistency of products in the same batch due to human error, especially for small electronic component labels.
[0004] Secondly, most online labeling equipment does not integrate a real-time detection module. After labeling, it is necessary to rely on manual visual inspection of the label position, flatness and integrity, which not only consumes the labor cost of multiple operators, but also poses the risk of missed detection and false detection.
[0005] To address these issues, we designed an online labeling device. Summary of the Invention
[0006] The purpose of this invention is to provide an online labeling device to solve the problems mentioned in the background art.
[0007] To solve the above-mentioned technical problems, the present invention provides an online labeling device, including a mounting plate. A labeling mechanism for gripping and affixing labels is fixed to the right side of the mounting plate, and a label feeder for supplying label tape is fixed to the left side. A conveying mechanism for conveying the product to be labeled is provided between the labeling mechanism and the label feeder. The conveying mechanism includes a fixed base, a blocking cylinder, a cylinder connector, and a fixing nut. The fixed base is fixed to the mounting plate, the blocking cylinder is connected to the fixed base via the cylinder connector, and the fixing nut locks the connection between the cylinder connector and the fixed base. The rear section of the conveying mechanism also includes a material handling mechanism for transferring the product to be labeled.
[0008] Furthermore, the labeling mechanism includes a fixed base, which is fixed to a mounting plate, and a robotic arm for driving displacement is fixed on the fixed base;
[0009] The output end of the robotic arm is equipped with a robotic arm connecting shaft, on which a suction nozzle mechanism for picking up labels is installed. A photographic mechanism for detecting labeling quality is fixed on the suction nozzle mechanism. The robotic arm drives the suction nozzle mechanism to move between the label feeder and the conveying mechanism, and works with the photographic mechanism to complete label picking, affixing, and quality detection.
[0010] Furthermore, the suction nozzle mechanism includes a connecting shaft, which is fixedly connected to the connecting shaft of the robotic arm, and a fixed upper seat is fixed below the connecting shaft; a connecting column is fixed below the fixed upper seat, and a fixed lower seat is fixed below the connecting column; suction nozzle assemblies for picking up labels are symmetrically arranged on both sides of the fixed lower seat; the suction nozzle assembly includes a cylinder fixing plate fixed to the side wall of the fixed lower seat, a cylinder is fixed on the cylinder fixing plate, a piston connecting plate is fixed to the piston rod end of the cylinder, and an L-shaped connecting plate is fixed on the piston connecting plate; a fixing plate is fixed to the upper end of the L-shaped connecting plate, and a mounting column is fixed to the lower end; the upper end of the mounting column is fixedly connected to the fixing plate, and a spring is sleeved on the mounting column; the mounting column also passes through a mounting hole opened in the connecting plate; a gas connecting plate is fixed on the connecting plate, and a suction nozzle for negative pressure label picking is fixed inside the gas connecting plate; the suction nozzle is driven to rise and fall by the cylinder, and the spring force presses the label to the product surface.
[0011] Furthermore, the photographing mechanism includes a second fixing plate, which is fixed on the upper fixing seat of the suction nozzle mechanism, and several connecting plates are fixed on the second fixing plate; a camera for taking pictures of the labeling image is fixed on the horizontal section of the several connecting plates, and the lens of the camera is facing the labeling direction of the suction nozzle mechanism, for taking pictures and collecting images after labeling is completed, and confirming the labeling position and flatness.
[0012] Furthermore, the material handling mechanism includes a fixed bracket, which is fixed to a mounting plate, and a rodless cylinder for horizontal driving is fixed on the fixed bracket; a connecting plate two is fixed on the movable slider of the rodless cylinder, and a cylinder two for vertical driving is fixed on the connecting plate two; a connecting plate three is fixed to the piston rod end of the cylinder two; a connecting column two is fixed below the connecting plate three, and a gas connecting plate two is fixed below the connecting column two; a suction nozzle two for negative pressure suction of products is fixed inside the gas connecting plate two. The rodless cylinder drives the movable slider to move horizontally, and the cylinder two drives the suction nozzle two to rise and fall, thereby realizing the transfer of the product to be labeled from the receiving area to the conveying mechanism.
[0013] Furthermore, the label feeder includes an adjustment mechanism, which is fixed to a mounting plate, and a fixing plate three is fixed to the adjustment mechanism; one side of the fixing plate three is sequentially fixed with an active rotation mechanism for driving the label tape to move, an auxiliary rotation mechanism for guiding the label tape, a width adjustment mechanism for adapting to the width of the label tape, a peeling mechanism for peeling off the label, a label feeding tray for placing the label roll, and a recycling tray for recycling waste tape, and the other side is fixed with a protective cover for protecting the internal components; the active rotation mechanism includes a motor fixed to the fixing plate three, the rotation shaft of the motor is fixedly connected to the active wheel, and the active wheel is driven by a belt one; a fixing seat one is fixed to the fixing plate three, a linear bearing is installed in the fixing seat one, a driven shaft passes through the linear bearing, a rotating wheel one and a driven wheel are sequentially fixed to the rear end of the driven shaft, and a rotating shaft one is sleeved on the front end; a bearing one passes through the front end of the driven shaft, and the bearing one is mounted on the fixing plate four. Inside the bearing mounting hole, fixing plate four is fixed on fixing plate five, and fixing plate five is fixedly connected to fixing plate three; the rear end of rotating shaft two is fixed on fixing plate three, the front end of rotating shaft two passes through the mounting hole of fixing plate seven and is fixedly connected to fixing plate four, and the middle part of rotating shaft two passes through fixing plate six; a pressing plate and a pressing shaft are arranged sequentially between fixing plate six and fixing plate seven, and rotating shaft three is sleeved on the pressing shaft, with bearing two and bearing three respectively installed at both ends of rotating shaft three; a pressing adjustment screw is installed on fixing plate five, and rotating wheel one is connected to rotating wheel two through belt two; a fixing seat two is fixed on fixing plate three, with bearing four and bearing five respectively installed on both sides of fixing seat two, and a fixing shaft passing through bearing four and bearing five, with rotating wheel two fixed at the rear end of the fixing shaft and a recycling tray installed at the front end; through the cooperation of various mechanisms, continuous supply of label tape, width adaptation, label peeling and waste tape recycling are realized, and the active rotation mechanism provides power for the movement of label tape and adjusts the tension.
[0014] Furthermore, the auxiliary rotation mechanism includes a fixed shaft 1, which is fixed on a fixed plate 3, and a rotating shaft for guiding the label tape is sleeved on the fixed shaft 1; positioning rings for limiting the axial displacement of the rotating shaft are respectively sleeved at both ends of the rotating shaft, and the positioning rings are fixedly connected to the fixed shaft 1. By rotating the rotating shaft with the label tape, the label tape is smoothly guided.
[0015] Furthermore, the width adjustment mechanism includes a support plate, which is fixed on a fixed plate three, and a mounting groove one is provided on the support plate; width adjustment plates are slidably installed at both ends of the mounting groove one, and a width adjustment block for fitting the edge of the label tape is fixed below the width adjustment plate; an inclined plate is provided above the width adjustment plate, which is fixed on a fixed shaft two, and the fixed shaft two is fixed on the fixed plate three. By adjusting the spacing of the width adjustment plate in the mounting groove one, it can adapt to label tapes of different widths, and the inclined plate can flatten the label tape to prevent wrinkles.
[0016] Furthermore, the peeling mechanism includes a peeling plate, which is fixed on a fixing plate three, and a mounting groove two is provided on the peeling plate; pressure plates are slidably installed at both ends of the mounting groove two, and pressure blocks for pressing the label tape are fixed below the pressure plates. By adjusting the distance between the pressure plates in the mounting groove two, the pressure blocks press the label tape, ensuring that the label is smoothly separated from the base tape at the edge of the peeling plate.
[0017] Furthermore, the adjustment mechanism includes a fixed plate six, which is fixed to the mounting plate, and guide rails are symmetrically fixed on both sides of the fixed plate six. A slider is slidably installed on the guide rails. A fixed seat three is provided between the two guide rails, which is fixed to the fixed plate six. Bearings six and seven are respectively installed at the front and rear ends of the fixed seat three. A lead screw is inserted inside the bearings six and seven. An adjustment nut is fixed to the rear end of the lead screw, and a lead screw nut is sleeved in the middle. The slider and the lead screw nut are jointly fixed to the fixed plate seven, which is fixedly connected to the fixed plate three of the label feeder. The fixed seat three is also provided with a locking handle for locking the lead screw. By turning the adjustment nut, the lead screw is driven to rotate, which drives the lead screw nut and the fixed plate seven to move along the guide rails, thereby adjusting the label supply position of the fixed plate three and the label feeder.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] 1. The rodless cylinder of the material handling mechanism works in conjunction with the moving slider, and the second cylinder works in conjunction with the second suction nozzle. This can automatically transfer the products to be labeled from the receiving area to the conveyor belt of the conveyor mechanism without the need for manual handling. At the same time, the various types of fixed seats, blocking cylinders, cylinder connections and fixing nuts of the conveyor mechanism work in conjunction to accurately block the products conveyed by the conveyor belt at the preset labeling position and stop the conveyor belt.
[0020] 2. The adjusting nut, lead screw, and locking handle of the adjusting mechanism work together to adjust the label supply position of the label feeder; the adjusting plate, adjusting block, and inclined plate of the auxiliary rotation mechanism and the width adjusting mechanism work together to adapt to label tapes of different widths and prevent wrinkles; the pressure plate, pressure block, and peeling plate of the peeling mechanism work together to achieve precise separation of the label from the base tape; the motor, belt drive, recycling disc, and pressure adjusting screw of the active rotation mechanism work together to provide force for the movement of the label tape and adjust the tension; at the same time, the robot arm, the robot arm connecting shaft, and the cylinder, suction nozzle, connecting plate, and spring of the suction nozzle mechanism work together to ensure that the label is firmly attached; the camera of the photographing mechanism can detect the labeling quality in real time. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is an exploded structural diagram of the entire utility model;
[0023] Figure 3This is an exploded view of the labeling mechanism in this utility model;
[0024] Figure 4 This is an exploded view of the suction nozzle mechanism in this utility model;
[0025] Figure 5 This is an exploded view of the photographing mechanism in this utility model;
[0026] Figure 6 This is an exploded structural diagram of the material handling mechanism in this utility model;
[0027] Figure 7 This is an exploded structural diagram of the label feeder in this utility model;
[0028] Figure 8 This is an exploded structural diagram of the auxiliary rotating mechanism in this utility model;
[0029] Figure 9 This is an exploded view of the width adjustment mechanism in this utility model;
[0030] Figure 10 This is an exploded structural diagram of the peeling mechanism in this utility model;
[0031] Figure 11 This is an exploded structural diagram of the active rotation mechanism in this utility model;
[0032] Figure 12 This is an exploded view of the positioning mechanism in this utility model;
[0033] Figure 13 This is a schematic diagram of the overall and exploded structure of the conveying mechanism in this utility model.
[0034] In the diagram: 1. Mounting plate;
[0035] 2. Labeling mechanism; 21. Fixed base; 22. Robotic arm; 23. Robotic arm connecting shaft;
[0036] 24. Suction nozzle mechanism; 241. Lower fixed seat; 242. Connecting column one; 243. Upper fixed seat; 244. Cylinder fixing plate; 245. Cylinder one; 246. Fixing plate one; 247. Mounting column; 248. Spring; 249. Piston connecting plate; 250. Piston connecting plate; 251. Connecting plate one; 252. Gas connecting plate one; 253. Suction nozzle one; 254. Connecting shaft;
[0037] 25. Photographing mechanism; 2501. Fixing plate two; 2502. Type-A connecting plate; 2503. Camera;
[0038] 3. Material handling mechanism; 31. Fixed bracket; 32. Moving slider; 33. Rodless cylinder; 34. Connecting plate two; 35. Cylinder two; 36. Connecting plate three; 37. Connecting column two; 38. Gas connecting plate two; 39. Suction nozzle two;
[0039] 4. Label feeder; 41. Fixing plate three; 42. Label feeding tray; 43. Recycling tray; 44. Protective cover; 45. Width adjustment mechanism; 4501. Support plate; 4502. Width adjustment block; 4503. Width adjustment plate; 4504. Inclined plate; 4505. Mounting slot one; 4506. Fixing shaft two;
[0040] 46. Peeling mechanism; 4601. Peeling plate; 4602. Pressing block; 4603. Pressing plate; 4604. Mounting slot two;
[0041] 47. Auxiliary rotating mechanism; 4701. Fixed shaft one; 4702. Positioning ring; 4703. Rotating shaft;
[0042] 48. Active rotation mechanism; 4801. Fixed base two; 4802. Fixed base one; 4803. Rotating wheel one; 4804. Rotating wheel two; 4805. Belt two; 4806. Fixed plate four; 4807. Fixed plate five; 4808. Fixed plate six; 4809. Fixed plate seven; 4810. Rotating shaft one; 4811. Rotating shaft two; 4812. Rotating shaft three; 4813. Driven shaft; 4814. Pressure plate; 4815. Pressure shaft; 4816. Pressure adjusting screw; 4817. Drive wheel; 4818. Driven wheel; 4819. Belt one; 4820. Motor;
[0043] 49. Adjustment mechanism; 4901. Fixed base three; 4902. Lead screw; 4903. Lead screw nut; 4904. Adjustment nut; 4905. Guide rail; 4906. Slider; 4907. Locking handle;
[0044] 5. Conveying mechanism; 51. Type-A fixed base; 52. Blocking cylinder; 53. Cylinder connection; 54. Fixing nut. Detailed Implementation
[0045] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0046] Please see Figure 1-13This utility model provides a technical solution: an online labeling device, including a mounting plate 1. A labeling mechanism 2 for gripping and affixing labels is fixed on the right side of the mounting plate 1, and a label feeder 4 for supplying label tape is fixed on the left side. A conveying mechanism 5 for conveying products to be labeled is provided between the labeling mechanism 2 and the label feeder 4. The conveying mechanism 5 includes a multi-type fixed base 51, a blocking cylinder 52, a cylinder connector 53, and a fixing nut 54. The multi-type fixed base 51 is fixed on the mounting plate 1. The blocking cylinder 52 is connected to the multi-type fixed base 51 through the cylinder connector 53. The fixing nut 54 locks the connection between the cylinder connector 53 and the multi-type fixed base 51. The rear section of the conveying mechanism 5 is also provided with a material picking mechanism 3 for transferring products to be labeled.
[0047] In practice, the labeling mechanism 2 on the right side is responsible for picking up and affixing labels, the label feeder 4 on the left side supplies label tape, the conveying mechanism 5 in the middle conveys the products to be labeled, and the material handling mechanism 3 at the rear transfers the products, forming an automated process of material handling, conveying, label supply and labeling. The conveying mechanism 5 positions the products through several types of fixed seats 51 and blocking cylinders 52 to ensure that the product position is stable during labeling.
[0048] See Figure 1-13 The labeling mechanism 2 includes a fixed base 21, which is fixed on the mounting plate 1. A robotic arm 22 for driving displacement is fixed on the fixed base 21. The output end of the robotic arm 22 is provided with a robotic arm connecting shaft 23. A suction nozzle mechanism 24 for picking up labels is installed on the robotic arm connecting shaft 23. A photographing mechanism 25 for detecting labeling quality is fixed on the suction nozzle mechanism 24. The robotic arm 22 drives the suction nozzle mechanism 24 to move between the label feeder 4 and the conveying mechanism 5, and cooperates with the photographing mechanism 25 to complete label picking, application and quality detection.
[0049] In practice, the fixed base 21 fixes the robotic arm 22 to the mounting plate 1. The robotic arm 22 drives the suction nozzle mechanism 24 through the robotic arm connecting shaft 23, and moves precisely between the label feeding area of the label feeder 4 and the labeling area of the conveying mechanism 5. The photo taking mechanism 25 on the suction nozzle mechanism 24 follows synchronously and performs immediate detection after labeling is completed.
[0050] See Figure 1-13The suction nozzle mechanism 24 includes a connecting shaft 254, which is fixedly connected to the robotic arm connecting shaft 23, and a fixed upper seat 243 is fixed below the connecting shaft 254; a connecting column 242 is fixed below the fixed upper seat 243, and a fixed lower seat 241 is fixed below the connecting column 242. Suction nozzle assemblies for picking up labels are symmetrically arranged on both sides of the fixed lower seat 241. The suction nozzle assembly includes a cylinder fixing plate 244 fixed to the side wall of the fixed lower seat 241, a cylinder 245 fixed on the cylinder fixing plate 244, and a piston connecting plate 249 fixed to the end of the piston rod of the cylinder 245. An L-shaped connecting plate 250 is fixed on 249; a fixing plate 246 is fixed on the upper end of the L-shaped connecting plate 250, and a mounting post 247 is fixed on the lower end. The upper end of the mounting post 247 is fixedly connected to the fixing plate 246, and a spring 248 is sleeved on the mounting post 247; the mounting post 247 is also inserted into the mounting hole opened in the connecting plate 251. A gas connecting plate 252 is fixed on the connecting plate 251, and a suction nozzle 253 for negative pressure label suction is fixed in the gas connecting plate 252. The suction nozzle 253 is driven to rise and fall by the cylinder 245, and the spring 248 presses the label onto the product surface with elastic force.
[0051] In practice, the connecting shaft 254 is connected to the robotic arm connecting shaft 23, and the cylinder 245 drives the suction nozzle 253 to rise and fall. When picking up the label, the negative pressure sucks up the label. When labeling, the cylinder 245 pushes the suction nozzle 253 to contact the product, and the connecting plate 251 compresses the spring 248 on the mounting column 247 to generate a uniform elastic force to press the label.
[0052] See Figure 1-13 The photographing mechanism 25 includes a second fixing plate 2501, which is fixed on the upper fixing seat 243 of the suction nozzle mechanism 24, and a series of connecting plates 2502 are fixed on the second fixing plate 2501. A camera 2503 for taking pictures of the labeling image is fixed on the horizontal section of the series of connecting plates 2502. The lens of the camera 2503 faces the labeling direction of the suction nozzle mechanism 24 and is used to take pictures and collect images after the labeling is completed to confirm the labeling position and flatness.
[0053] In practice, the fixing plate 2501 fixes the connecting plate 2502 to the fixing seat 243 of the suction nozzle mechanism 24, and the lens of the camera 2503 faces the labeling direction. After the labeling is completed, the image is captured and the label position is collected.
[0054] See Figure 1-13The material handling mechanism 3 includes a fixed bracket 31, which is fixed on the mounting plate 1. A rodless cylinder 33 for horizontal driving is fixed on the fixed bracket 31. A connecting plate 34 is fixed on the moving slider 32 of the rodless cylinder 33. A cylinder 35 for vertical driving is fixed on the connecting plate 34. A connecting plate 36 is fixed to the piston rod end of the cylinder 35. A connecting column 37 is fixed below the connecting plate 36. A gas connecting plate 38 is fixed below the connecting column 37. A suction nozzle 39 for negative pressure suction of products is fixed inside the gas connecting plate 38. The moving slider 32 is driven to move horizontally by the rodless cylinder 33, and the suction nozzle 39 is driven to rise and fall by the cylinder 35, so as to realize the transfer of the product to be labeled from the receiving area to the conveying mechanism 5.
[0055] In practice, the rodless cylinder 33 on the fixed bracket 31 drives the moving slider 32 to move horizontally, and the cylinder 35 on the connecting plate 34 drives the suction nozzle 39 to rise and fall: after the negative pressure sucks up the product in the receiving area, it is transferred to the top of the conveying mechanism 5 and placed there, and then the mechanism is reset.
[0056] See Figure 1-13The label feeder 4 includes an adjustment mechanism 49, which is fixed on the mounting plate 1, and a fixing plate 3 41 is fixed on the adjustment mechanism 49. On one side of the fixing plate 3 41, a drive rotation mechanism 48 for driving the label tape movement, an auxiliary rotation mechanism 47 for guiding the label tape, a width adjustment mechanism 45 for adapting to the label tape width, a peeling mechanism 46 for peeling off labels, a label feeding tray 42 for placing label rolls, and a recycling tray 43 for recycling waste tape are sequentially fixed. On the other side, a protective cover 44 for protecting internal components is fixed. The drive rotation mechanism 48 includes components fixed on the fixing plate 3 41. The motor 4820 has its rotating shaft fixedly connected to the driving wheel 4817. The driving wheel 4817 is connected to the driven wheel 4818 via a belt 4819. A fixed base 4802 is fixed on the fixed plate 41. A linear bearing is installed inside the fixed base 4802, and a driven shaft 4813 passes through the linear bearing. A rotating wheel 4803 and a driven wheel 4818 are sequentially fixed to the rear end of the driven shaft 4813, and a rotating shaft 4810 is sleeved on its front end. A bearing 4811 passes through the front end of the driven shaft 4813 and is installed in the bearing mounting hole of the fixed plate 4806. 4806 is fixed on fixed plate five 4807, and fixed plate five 4807 is fixedly connected to fixed plate three 41; the rear end of rotating shaft two 4811 is fixed on fixed plate three 41, the front end of rotating shaft two 4811 passes through the mounting hole of fixed plate seven 4809 and is fixedly connected to fixed plate four 4806, and the middle part of rotating shaft two 4811 passes through fixed plate six 4808; between fixed plate six 4808 and fixed plate seven 4809, a pressing plate 4814 and a pressing shaft 4815 are arranged in sequence, and a rotating shaft three 4812 is sleeved on the pressing shaft 4815, and bearing two and bearing three are respectively installed at both ends of rotating shaft three 4812; A clamping adjustment screw 4816 is installed on the fixed plate 4807. The rotating wheel 4803 is connected to the rotating wheel 4804 via the belt 4805. A fixed seat 4801 is fixed on the fixed plate 41. Bearings 4 and 5 are installed on both sides of the fixed seat 4801 respectively. A fixed shaft passes through the bearings 4 and 5. The rotating wheel 4804 is fixed at the rear end of the fixed shaft and a recycling tray 43 is installed at the front end. The continuous supply, width adaptation, label peeling and waste tape recycling of the label tape are realized through the cooperation of various mechanisms. The active rotation mechanism 48 provides power for the movement of the label tape and adjusts the tension.
[0057] In practice, the positioning mechanism 49 supports the fixed plate 3 41. The label tape of the label feeding tray 42 is guided by the auxiliary rotation mechanism 47, the width adjustment mechanism 45 adapts the width, and the peeling mechanism 46 peels off the label. The active rotation mechanism 48 provides power, and the waste tape is finally recycled to the recycling tray 43. The active rotation mechanism 48 drives the label tape to move through the motor 4820 and belt drive, and tightens the adjusting screw 4816 to adjust the tension of the label tape.
[0058] See Figure 1-13 The auxiliary rotation mechanism 47 includes a fixed shaft 4701, which is fixed on a fixed plate 41. A rotating shaft 4703 for guiding the label tape is sleeved on the fixed shaft 4701. Positioning rings 4702 for limiting the axial displacement of the rotating shaft 4703 are respectively sleeved at both ends of the rotating shaft 4703. The positioning rings 4702 are fixedly connected to the fixed shaft 4701. The label tape is smoothly guided by the rotating shaft 4703 moving and rotating with the label tape.
[0059] In practice, the fixed shaft 4701 is fixed to the fixed plate 41, and the rotating shaft 4703 is sleeved on the fixed shaft 4701 and can rotate freely with the label tape. The positioning rings 4702 at both ends restrict the axial displacement of the rotating shaft 4703.
[0060] See Figure 1-13 The width adjustment mechanism 45 includes a support plate 4501, which is fixed on a fixed plate 41. The support plate 4501 has a mounting groove 4505. Width adjustment plates 4503 are slidably installed at both ends of the mounting groove 4505. Width adjustment blocks 4502 for fitting the edge of the label tape are fixed below the width adjustment plates 4503. An inclined plate 4504 is provided above the width adjustment plates 4503. The inclined plate 4504 is fixed on a fixed shaft 4506, which is fixed on the fixed plate 41. By adjusting the spacing of the width adjustment plates 4503 in the mounting groove 4505, different width label tapes can be adapted. The inclined plate 4504 flattens the label tape to prevent wrinkles.
[0061] In practice, the width adjustment plate 4503 is slidably installed in the mounting groove 4505 of the support plate 4501. The spacing of the width adjustment plate 4503 is adjusted to match the width of the label tape. The lower width adjustment block 4502 fits the edge of the label tape. The upper inclined plate 4504 flattens the label tape to avoid wrinkles.
[0062] See Figure 1-13 The peeling mechanism 46 includes a peeling plate 4601, which is fixed on a fixing plate 41. The peeling plate 4601 has an installation groove 4604. Pressure plates 4603 are slidably installed at both ends of the installation groove 4604. A pressure block 4602 for pressing the label tape is fixed below the pressure plate 4603. By adjusting the distance between the pressure plate 4603 and the installation groove 4604, the pressure block 4602 presses the label tape, ensuring that the label is smoothly separated from the base tape at the edge of the peeling plate 4601.
[0063] In practice, the pressure plate 4603 is slidably installed in the mounting groove 4604 of the peeling plate 4601. The spacing of the pressure plates 4603 is adjusted so that the lower pressure block 4602 presses the label tape tightly. When the label tape passes the edge of the peeling plate 4601, the label separates from the base tape.
[0064] See Figure 1-13The adjustment mechanism 49 includes a fixed plate 4808, which is fixed to the mounting plate 1. Guide rails 4905 are symmetrically fixed on both sides of the fixed plate 4808, and sliders 4906 are slidably mounted on the guide rails 4905. A fixed seat 4901 is provided between the two guide rails 4905, and the fixed seat 4901 is fixed to the fixed plate 4808. Bearings 6 and 7 are respectively installed at the front and rear ends of the fixed seat 4901. Lead screws 4902 pass through the bearings 6 and 7, and an adjustment nut 49 is fixed to the rear end of the lead screw 4902. 04. A lead screw nut 4903 is fitted in the middle; the slider 4906 and the lead screw nut 4903 are together fixed to a fixing plate 7 4809, and the fixing plate 7 4809 is fixedly connected to the fixing plate 3 41 of the label feeder 4; the fixing base 3 4901 is also provided with a locking handle 4907 for locking the lead screw 4902. By turning the adjusting nut 4904, the lead screw 4902 is driven to rotate, which drives the lead screw nut 4903 and the fixing plate 7 4809 to move along the guide rail 4905, thereby adjusting the label supply position of the fixing plate 3 41 and the label feeder 4.
[0065] In practice, on the guide rail 4905 of the fixed plate 6 4808, the slider 4906 and the lead screw nut 4903 are fixedly connected to the fixed plate 7 4809; turning the adjusting nut 4904 drives the lead screw 4902 to rotate, which in turn drives the lead screw nut 4903, the fixed plate 7 4809 and the fixed plate 3 41 to move along the guide rail 4905, and locks the handle 4907 to a fixed position.
[0066] Working principle: Before use, all electrical appliances inside and outside this device need to be connected to an external power source, or a battery pack needs to be installed in an area outside this device that does not obstruct other components. Then, the battery pack is connected to the electrical appliances through wiring. It is also necessary to avoid the wiring from getting tangled due to the movement of the components. Wiring needs to be buried and planned and organized to provide power to the electrical appliances, thereby ensuring their normal operation and switching. Since connecting the electrical appliances to an external power source or setting up a battery pack for power supply are existing technologies and are not problems that need to be solved in the background technology of this manual, they will not be explained in detail.
[0067] In use, rodless cylinder 33 drives moving slider 32, which moves suction nozzle 39 to the receiving area; piston rod of cylinder 35 extends, and suction nozzle 39 adsorbs the product through negative pressure after contacting the product.
[0068] Cylinder 2 35 retracts to lift the product, and rodless cylinder 33 transfers the product to a position directly above the conveyor belt of conveyor mechanism 5; cylinder 2 35 extends again, suction nozzle 2 39 releases negative pressure to place the product, and the fixed base 51 is fixed to the mounting plate 1. The blocking cylinder 52 is installed on the mounting plate 1 via cylinder connector 53 and locked by fixing nut 54. The conveyor belt moves the product towards the labeling area. After reaching the preset position, the piston rod of blocking cylinder 52 extends to block the product, and the conveyor belt stops at the same time; after labeling is completed, blocking cylinder 52 retracts.
[0069] Tightening the adjusting nut 4904 of the adjusting mechanism 49 causes the lead screw 4902 to move the lead screw nut 4903 and the fixing plate 41, and after adapting to the labeling position, it is locked by the locking handle 4907; the label tape of the label feeding tray 42 is guided by the auxiliary rotating mechanism 47, and then the width adjusting mechanism 45, that is, the sliding width adjusting plate 4503, makes the width adjusting block 4502 fit the edge of the label tape, and the inclined plate 4504 flattens the label tape to prevent wrinkles; the pressure plate 4603 of the peeling mechanism 46 slides to adjust the spacing, the pressure block 4602 presses the base tape, and when the label tape passes the edge of the peeling plate 4601, the label separates from the base tape; the motor 4820 of the active rotating mechanism 48 drives the label tape through belt transmission. The recycling tray 43 rotates, providing power for the label tape to move. Tightening the clamping adjustment screw 4816 adjusts the tension, and the waste base tape wraps around the recycling tray 43 to complete recycling. Then, the robotic arm 22 drives the suction nozzle mechanism 24 to move to the label area via the robotic arm connecting shaft 23. Cylinder 245 extends, and suction nozzle 253 contacts the label, applying negative pressure for adsorption. Cylinder 245 retracts, and the robotic arm 22 moves the label towards the product. Once the suction nozzle mechanism 24 is above the product, cylinder 245 extends to bring the label into contact with the product. Cylinder 245 continues to extend, and connecting plate 251 compresses spring 248, generating elasticity to press the label firmly to prevent it from lifting. Suction nozzle 253 releases the negative pressure, and the robotic arm 22 resets.
[0070] While the label is being applied, the camera 2503 of the photographing unit 25 captures images of the label and checks its position and flatness; if it passes the test, the equipment proceeds to the next cycle.
Claims
1. An online labeling device, characterized in that, The system includes a mounting plate (1), on the right side of which is a labeling mechanism (2) for gripping and attaching labels, and on the left side of which is a label feeder (4) for supplying label tape. A conveying mechanism (5) for conveying products to be labeled is provided between the labeling mechanism (2) and the label feeder (4). The conveying mechanism (5) includes a fixed base (51), a blocking cylinder (52), a cylinder connector (53), and a fixing nut (54). The fixed base (51) is fixed on the mounting plate (1). The blocking cylinder (52) is connected to the fixed base (51) through the cylinder connector (53). The fixing nut (54) locks the connection between the cylinder connector (53) and the fixed base (51). The rear section of the conveying mechanism (5) is also provided with a material handling mechanism (3) for transferring products to be labeled.
2. The online labeling device as described in claim 1, characterized in that: The labeling mechanism (2) includes a fixed base (21), which is fixed on the mounting plate (1), and a robotic arm (22) for driving displacement is fixed on the fixed base (21); The output end of the robotic arm (22) is provided with a robotic arm connecting shaft (23). A suction nozzle mechanism (24) for picking up labels is installed on the robotic arm connecting shaft (23), and a photographing mechanism (25) for detecting labeling quality is fixed on the suction nozzle mechanism (24). The robotic arm (22) drives the suction nozzle mechanism (24) to move between the label feeder (4) and the conveying mechanism (5), and cooperates with the photographing mechanism (25) to complete label picking, affixing and quality detection.
3. The online labeling device as described in claim 2, characterized in that: The suction nozzle mechanism (24) includes a connecting shaft (254), which is fixedly connected to the connecting shaft (23) of the robot arm, and a fixed upper seat (243) is fixed below the connecting shaft (254); a connecting column (242) is fixed below the fixed upper seat (243), and a fixed lower seat (241) is fixed below the connecting column (242). Suction nozzle assemblies for picking up labels are symmetrically arranged on both sides of the fixed lower seat (241); the suction nozzle assembly includes a cylinder fixing plate (244) fixed to the side wall of the fixed lower seat (241), a cylinder (245) fixed on the cylinder fixing plate (244), and a piston connecting plate (249) fixed to the piston rod end of the cylinder (245). An L-shaped connecting plate (250) is fixed on the L-shaped connecting plate (250); a fixing plate (246) is fixed on the upper end of the L-shaped connecting plate (250), and a mounting post (247) is fixed on the lower end. The upper end of the mounting post (247) is fixedly connected to the fixing plate (246), and a spring (248) is sleeved on the mounting post (247); the mounting post (247) is also inserted into the mounting hole opened in the connecting plate (251). A gas connecting plate (252) is fixed on the connecting plate (251), and a suction nozzle (253) for negative pressure label suction is fixed inside the gas connecting plate (252). The suction nozzle (253) is driven to rise and fall by the cylinder (245), and the label is pressed to the product surface by the spring (248).
4. The online labeling device as described in claim 2, characterized in that: The photographing mechanism (25) includes a second fixing plate (2501), which is fixed on the upper fixing seat (243) of the suction nozzle mechanism (24), and a series of connecting plates (2502) are fixed on the second fixing plate (2501); a camera (2503) for taking pictures of the labeling image is fixed on the horizontal section of the series of connecting plates (2502), and the lens of the camera (2503) faces the labeling direction of the suction nozzle mechanism (24) to take pictures and collect images after the labeling is completed, and to confirm the labeling position and flatness.
5. The online labeling device as described in claim 1, characterized in that: The material handling mechanism (3) includes a fixed bracket (31), which is fixed on the mounting plate (1), and a rodless cylinder (33) for horizontal driving is fixed on the fixed bracket (31); a connecting plate two (34) is fixed on the moving slider (32) of the rodless cylinder (33), a cylinder two (35) for vertical driving is fixed on the connecting plate two (34), and a connecting plate three (36) is fixed at the piston rod end of the cylinder two (35); a connecting column two (37) is fixed below the connecting plate three (36), a gas connecting plate two (38) is fixed below the connecting column two (37), and a suction nozzle two (39) for negative pressure suction of the product is fixed inside the gas connecting plate two (38). The moving slider (32) is driven to move horizontally by the rodless cylinder (33), and the suction nozzle two (39) is driven to rise and fall by the cylinder two (35), so as to realize the transfer of the product to be labeled from the receiving area to the conveying mechanism (5).
6. The online labeling device as described in claim 1, characterized in that: The label feeder (4) includes an adjustment mechanism (49), which is fixed on the mounting plate (1), and a fixing plate three (41) is fixed on the adjustment mechanism (49); the fixing plate three (41) is fixed on one side with an active rotation mechanism (48) for driving the label tape to move, an auxiliary rotation mechanism (47) for guiding the label tape, a width adjustment mechanism (45) for adapting the width of the label tape, a peeling mechanism (46) for peeling off the label, a label feeding tray (42) for placing the label roll, and a recycling tray (43) for recycling waste tape; the other side is fixed with a protective cover (44) for protecting the internal components; the active rotation mechanism (48) includes a fixing plate three The motor (4820) on (41) has its rotating shaft fixedly connected to the driving wheel (4817), and the driving wheel (4817) is connected to the driven wheel (4818) via belt (4819). A fixed seat (4802) is fixed on the fixed plate (41), and a linear bearing is installed inside the fixed seat (4802). A driven shaft (4813) passes through the linear bearing. A rotating wheel (4803) and a driven wheel (4818) are fixed to the rear end of the driven shaft (4813) in sequence, and a rotating shaft (4810) is sleeved at the front end. A bearing (1) passes through the front end of the driven shaft (4813), and the bearing (1) is installed in the bearing mounting hole of the fixed plate (4806). Fixed plate four (4806) is fixed on fixed plate five (4807), and fixed plate five (4807) is fixedly connected to fixed plate three (41); the rear end of rotating shaft two (4811) is fixed on fixed plate three (41), the front end of rotating shaft two (4811) passes through the mounting hole of fixed plate seven (4809) and is fixedly connected to fixed plate four (4806), and the middle part of rotating shaft two (4811) passes through fixed plate six (4808); a pressing plate (4814) and a pressing shaft (4815) are arranged between fixed plate six (4808) and fixed plate seven (4809) in sequence, and a rotating shaft three (4812) is sleeved on the pressing shaft (4815), and the two ends of rotating shaft three (4812) are respectively installed It is equipped with bearings two and three; a clamping adjustment screw (4816) is installed on the fixed plate five (4807), and the rotating wheel one (4803) is connected to the rotating wheel two (4804) through the belt two (4805); a fixed seat two (4801) is fixed on the fixed plate three (41), and bearings four and five are respectively installed on both sides of the fixed seat two (4801). A fixed shaft is inserted inside the bearings four and five. The rotating wheel two (4804) is fixed at the rear end of the fixed shaft, and a recycling disc (43) is installed at the front end; the label tape is continuously supplied, the width is adapted, the label is peeled off and the waste tape is recycled through the cooperation of various mechanisms, and the label tape is moved by the active rotation mechanism (48) and the tension is adjusted.
7. The online labeling device as described in claim 6, characterized in that: The auxiliary rotating mechanism (47) includes a fixed shaft (4701), which is fixed on a fixed plate (41). A rotating shaft (4703) for guiding the label tape is sleeved on the fixed shaft (4701). Positioning rings (4702) for limiting the axial displacement of the rotating shaft (4703) are respectively sleeved at both ends of the rotating shaft (4703). The positioning rings (4702) are fixedly connected to the fixed shaft (4701). The label tape is smoothly guided by the rotating shaft (4703) moving and rotating with the label tape.
8. The online labeling device as described in claim 6, characterized in that: The width adjustment mechanism (45) includes a support plate (4501), which is fixed on a fixed plate three (41), and a mounting groove one (4505) is provided on the support plate (4501); a width adjustment plate (4503) is slidably installed at both ends of the mounting groove one (4505), and a width adjustment block (4502) for fitting the edge of the label tape is fixed below the width adjustment plate (4503); an inclined plate (4504) is provided above the width adjustment plate (4503), and the inclined plate (4504) is fixed on a fixed shaft two (4506), which is fixed on a fixed plate three (41). By adjusting the spacing of the width adjustment plate (4503) in the mounting groove one (4505), it can adapt to label tapes of different widths, and the inclined plate (4504) can flatten the label tape to prevent wrinkles.
9. The online labeling device as described in claim 6, characterized in that: The peeling mechanism (46) includes a peeling plate (4601), which is fixed on a fixing plate three (41), and a mounting groove two (4604) is provided on the peeling plate (4601); pressure plates (4603) are slidably installed at both ends of the mounting groove two (4604), and a pressure block (4602) for pressing the label tape is fixed below the pressure plate (4603). By adjusting the distance between the pressure plate (4603) and the mounting groove two (4604), the pressure block (4602) presses the label tape, ensuring that the label is smoothly separated from the base tape at the edge of the peeling plate (4601).
10. The online labeling device as described in claim 6, characterized in that: The adjusting mechanism (49) includes a fixed plate six (4808), which is fixed on the mounting plate (1). Guide rails (4905) are symmetrically fixed on both sides of the fixed plate six (4808), and sliders (4906) are slidably mounted on the guide rails (4905). A fixed seat three (4901) is provided between the two guide rails (4905), which is fixed on the fixed plate six (4808). Bearings six and seven are respectively installed at the front and rear ends of the fixed seat three (4901). A lead screw (4902) passes through the bearings six and seven, and an adjusting nut (4904) is fixed at the rear end of the lead screw (4902). The middle part is fitted with a lead screw nut (4903); the slider (4906) and the lead screw nut (4903) are fixed together with a fixing plate seven (4809), and the fixing plate seven (4809) is fixedly connected to the fixing plate three (41) of the label feeder (4); the fixing seat three (4901) is also provided with a locking handle (4907) for locking the lead screw (4902). By turning the adjusting nut (4904), the lead screw (4902) is driven to rotate, which drives the lead screw nut (4903) and the fixing plate seven (4809) to move along the guide rail (4905), thereby adjusting the label supply position of the fixing plate three (41) and the label feeder (4).