Remote controller MAC address reading and labeling system

Abstract

The application relates to the technical field of remote controller testing, and discloses a remote controller MAC address reading and labeling system, which comprises a tooling table, at least four jigs for placing remote controllers are arranged on the tooling table, the jigs are provided with acupoints; a sensing unit comprises sensors arranged at the acupoints and used for detecting whether the remote controllers are placed in place; a pressing unit is connected with a support arranged on the tooling table and comprises a plurality of downward pressing components arranged at the acupoints and located above the acupoints; a control unit comprises a host computer, the host computer is signal-connected with the sensing unit and the pressing unit; and a printing unit comprises a bar code printer which is communication-connected with the host computer; through the above arrangement, the waiting time of operators is effectively eliminated, the equipment utilization and the overall production rhythm are greatly improved, the risks of mixed codes and wrong labeling are fundamentally eliminated, and the production efficiency is remarkably improved under the premise of ensuring reliability.

Description

Technical Field

[0001] This application relates to the technical field of remote control labeling, and more particularly to a remote control MAC address reading and labeling system. Background Technology

[0002] In the production and packaging of remote controls, a unique MAC address information needs to be affixed to the corresponding remote control shell in the form of a barcode to achieve product traceability. Currently, the industry's standard operating procedure is as follows: the operator places a single remote control on the MAC address reading device; the computer system starts up and reads the MAC address of the remote control, which takes about 4 seconds for data acquisition and processing; after reading, the system instructs the barcode printer to print the corresponding MAC address barcode; the operator takes the printed barcode from the printer's paper output and manually affixes it to the remote control that was just read; after completing the above steps, the operator takes the next remote control and repeats the same process. However, the above method can only read the MAC address of a single remote control at a time, and during the 4-second process of the computer reading the MAC address, the operator is in a waiting state and cannot perform other effective operations, resulting in periodic idle manpower, wasted working hours, and low overall production efficiency.

[0003] Therefore, there is an urgent need for a remote control MAC address reading and labeling system to solve the above problems.

[0004] The above content is only used to help understand the technical solution of this application and does not represent an admission that the above content is prior art. Utility Model Content

[0005] The main purpose of this application is to provide a remote control MAC address reading and labeling system to solve the problem of low equipment utilization and low overall production efficiency in the existing remote control labeling process.

[0006] To achieve the above objectives, this application provides a remote control MAC address reading and labeling system, comprising: A tooling table, on which at least four fixtures for placing remote controls are provided, and the fixtures are provided with acupoints; The sensing unit includes sensors disposed at each of the acupoints for detecting whether the remote control is placed in the correct position; The pressing unit is connected to a bracket set on a tooling table and includes a pressing component corresponding to each acupoint, the pressing component being positioned above the acupoint; The control unit includes a host computer, which is signal-connected to the sensing unit and the pressing unit. The printing unit includes a barcode printer that is communicatively connected to the host computer.

[0007] As a preferred embodiment of this application, the pressing assembly includes a cylinder and a pressing block. The cylinder is connected to the bracket and electrically connected to the upper electromechanical unit. The output end of the cylinder is connected to the pressing block.

[0008] As a preferred embodiment of this application, the fixture is provided with a simulated battery, which is electrically connected to the host computer via a data cable.

[0009] As a preferred embodiment of this application, the bottom of the fixture is connected to a mounting plate, and the mounting plate is screwed to the tooling table.

[0010] As a preferred embodiment of this application, the pressure block is provided with a detection probe, which is electrically connected to the host computer and is used to detect the color of the remote control LED light.

[0011] As a preferred embodiment of this application, a physical start button is provided on the tooling table, and the button is connected to the host computer signal for starting the test process.

[0012] As a preferred embodiment of this application, a pressure sensor is provided on the lower surface of the pressure block, and the pressure sensor is connected to the host computer via signal.

[0013] As a preferred embodiment of this application, the pressure sensor and a contact pad made of flexible material are sequentially disposed below the pressure block.

[0014] As a preferred embodiment of this application, the shape of the acupoint matches the casing of the remote control.

[0015] As a preferred embodiment of this application, the acupoint has a rounded chamfer at its edge.

[0016] This application provides a remote control MAC address reading and labeling system, which adopts a multi-position parallel operation design to achieve simultaneous reading of multiple remote control MAC addresses. Combined with the linkage of sensing units, pressing units and control units, it effectively eliminates operator waiting time and significantly improves equipment utilization and overall production cycle time. At the same time, through signal interlocking and sequential control between units, the system forces the accurate correspondence and labeling of "one device, one code", fundamentally eliminating the risk of mixed codes and mislabeling, and significantly improving production efficiency while ensuring reliability. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the first structure of a tooling table in a remote control MAC address reading and labeling system according to an embodiment of this application; Figure 2This is a schematic diagram of a second structure of a tooling table in a remote control MAC address reading and labeling system according to an embodiment of this application; Figure 3 This is an exploded view of a pressing component in a remote control MAC address reading and labeling system according to an embodiment of this application.

[0018] Explanation of reference numerals in the attached figures: 1. Tooling table; 2. Support frame; 3. Fixture; 4. Pressing assembly; 5. Acupoint; 6. Simulated battery; 7. Detection probe; 8. Mounting plate; 41. Cylinder; 42. Pressure block; 43. Contact pad. Detailed Implementation

[0019] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0020] Furthermore, descriptions using terms such as "first" and "second" in this application are for descriptive purposes only (e.g., to distinguish identical or similar elements) and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, technical solutions from different embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If a combination of technical solutions is contradictory or impossible to implement, such a combination should be considered nonexistent and not within the scope of protection claimed in this application.

[0021] Please refer to Figure 1 , Figure 2 In one embodiment, a remote control MAC address reading and labeling system includes: a tooling table 1, on which at least four fixtures 3 for placing remote controls are provided, and the fixtures 3 are provided with acupoints 5; The sensing unit includes sensors installed at each acupoint 5 to detect whether the remote control is placed in the correct position; The pressing unit is connected to the bracket 2 set on the tooling table 1, and includes a pressing component 4 corresponding to each acupoint 5. The pressing component 4 is set above the acupoint 5. The control unit includes a host computer, which is connected to the sensing unit and the clamping unit via signals. The printing unit includes a barcode printer that communicates with a host computer.

[0022] Specifically, based on the above embodiments, a physical start button is provided on the tooling table 1. The button is connected to the host computer signal and is used to start the test process.

[0023] In this embodiment, four remote control fixtures 3 are used as an example. The host computer is configured to: when the sensors of multiple acupoints 5 detect that the remote control is in place, simultaneously start the MAC address reading operation of multiple remote controls. After the MAC address of the remote control of any acupoint 5 is successfully read, the host computer controls the pressing component 4 corresponding to that acupoint 5 to unlock and lift. After the operator takes the remote control out of the unlocked acupoint 5, the host computer instructs the barcode printer to print the MAC address barcode corresponding to the remote control. If the remote control of an acupoint 5 is not taken out, the printing of the barcode corresponding to that acupoint 5 will not be triggered, and the subsequent operation process of the acupoint 5 will be blocked. It should be noted that the tooling equipment for automatically reading the remote control MAC address barcode includes the printing unit in the remote control MAC address reading and labeling system mentioned above. In practical applications, in order to improve work efficiency, two of the above-mentioned tooling equipment can be used together with one printer. That is, the host computers in the two tooling equipment for automatically reading the remote control MAC address barcode share one printing unit. It can be understood that in this embodiment, one operator controls 8 acupoints 5. It is understandable that a sensor is installed at tooling acupoint 5. The sensor is a photoelectric sensor, which determines the presence of an object non-contactly by detecting changes in reflected light. In operation, four remote controllers are placed in slot 5 of the fixture. Once the sensor detects their placement, it triggers the testing software on the host computer to read them. The software simultaneously reads the MAC addresses of the four remote controllers. For each MAC address successfully read, the printer outputs the corresponding barcode. The operator then removes the corresponding barcode and affixes it to the surface of the remote controller. The operator is forced to complete the labeling of the current remote controller before unlocking the next workstation. While the first device is reading its MAC address, the operator can place the remote controller for the second device. After the second device's remote controller is placed, the barcode for the first device is printed, and the operator can then label the first device. This effectively eliminates operator waiting time, significantly improving equipment utilization and overall production cycle time. Simultaneously, the system enforces precise "one device, one code" matching and labeling through signal interlocking and sequential control between units, fundamentally eliminating the risk of mixed codes and mislabeling. This significantly improves production efficiency while ensuring reliability.

[0024] Specifically, based on the above embodiments, the pressing component 4 includes a cylinder 41 and a pressing block 42. The cylinder 41 is connected to the bracket 2 and electrically connected to the upper electromechanical unit. The output end of the cylinder 41 is connected to the pressing block 42.

[0025] As can be understood, in this embodiment, the pressing unit consists of four pressing components 4. After the host computer development software reads the MAC address, the pressing cylinder 41 of the first remote control unlocks and prints the corresponding barcode. The employee takes out the remote control and then affixes the printed barcode to the first remote control. The pressing cylinder 41 of the second remote control unlocks, and after the employee takes out the remote control, the printer prints the second barcode. If the employee does not take out the second remote control from the acupoint 5, the printer does not print the corresponding barcode. The remaining operations follow the above cyclical process.

[0026] Specifically, please refer to Figure 1 , Figure 2 Based on the above embodiments, the fixture 3 is equipped with a simulated battery 6, which is electrically connected to the host computer via a data cable.

[0027] It is understandable that the simulated battery unit 6 is set in the acupoint 5, and its contact layout matches the contacts of the remote control battery compartment. It is used to power the remote control and establish a data communication link between the host computer and the remote control. Furthermore, the MAC address is the unique identification code of the remote control, which is burned onto the chip. The host computer powers the remote control and establishes a communication connection through the analog battery 6 set in fixture 3, and then sends a specific reading command to the main chip of the remote control. After receiving the command, the remote control chip reads the pre-burned unique MAC address from its internal memory and sends it back to the host computer through the same communication path. Finally, the host computer drives the printer to print the corresponding barcode. This method of using analog battery 6 for power supply and command-based reading eliminates the complex alignment process of traditional contact probes and shortens the single operation cycle.

[0028] Specifically, please refer to Figure 1 Based on the above embodiments, the bottom of the fixture 3 is connected to a mounting plate 8, which is screwed to the tooling table 1.

[0029] It is understandable that the mounting plate 8, as an intermediate carrier, ensures the overall structural stability and reliability of the fixture 3 during long-term high-frequency use by fixing it with screws, effectively preventing displacement and vibration; on the other hand, this design allows a single fixture 3 to be quickly replaced and repaired as an independent module.

[0030] Specifically, please refer to Figure 1 , Figure 3 Based on the above embodiment, a detection probe 7 is provided on the pressure block 42. The detection probe 7 is electrically connected to the host computer and is used to detect the color of the remote control LED light.

[0031] Understandably, the probe can automatically complete the detection of the LED light's color, brightness, and function the instant the cylinder 41 presses down to fix the remote control, without the need for additional operating stations or manual visual inspection. This not only greatly improves testing efficiency but also eliminates human error.

[0032] Specifically, please refer to Figure 3 Based on the above embodiment, a pressure sensor (not shown in the figure) is provided on the lower surface of the pressure block 42, and the pressure sensor is connected to the host computer signal.

[0033] It is understandable that the pressure sensor can directly monitor and feedback the actual positive pressure acting on the surface of the remote control. By continuously comparing the pressure value with the preset safety threshold, the host computer can immediately command the cylinder 41 to retract when the pressure rises abnormally, thereby forming an active overload protection mechanism. This fundamentally avoids the risk of the remote control being crushed due to cylinder 41 failure or debugging error, and improves the safety of the production process and the product yield.

[0034] Specifically, based on the above embodiment, a pressure sensor and a contact pad 43 made of flexible material are sequentially arranged below the pressure block 42.

[0035] It is understandable that the contact pad 43 is made of PU adhesive. By using the flexible contact pad 43 as a buffer interface, the coefficient of friction is increased to prevent the product from sliding. Furthermore, the deformation disperses the pressure, effectively avoiding scratches or indentations on the product surface that may be caused by hard contact. This ensures the accuracy of the measurement while comprehensively protecting the appearance quality of the product.

[0036] Specifically, please refer to Figure 1 Based on the above embodiments, the shape of the acupoint 5 matches the remote control casing.

[0037] Understandably, this design, which matches the shape of the acupoint 5 with the shell of the remote control, enables high-precision positioning and efficient error prevention of the tooling. Through contouring design, the acupoint 5 can physically guide and precisely limit the placement of the remote control, ensuring that each remote control can quickly and accurately reach the preset position.

[0038] Specifically, please refer to Figure 1 Based on the above embodiments, the acupoint 5 has a rounded chamfer at its edge.

[0039] Understandably, rounded corners eliminate sharp edges and corners, effectively avoiding the risk of operators being scratched when quickly picking up and putting away the remote control.

[0040] In summary, when the above system is in use, the operator places four remote controllers into the four acupoints 5 of the tooling table 1. After the sensor in each acupoint 5 detects the remote controller, it sends this signal to the host computer (industrial control computer). After receiving the arrival signals of all acupoints 5, the dedicated testing software in the host computer sends a MAC address reading command to the four remote controllers simultaneously through the communication bus, and sends a command to control the pressing unit to press down the remote controller. Each time the dedicated testing software successfully parses the MAC address of a remote control, it immediately sends the address data to the barcode printer, commanding it to print the corresponding barcode.

[0041] At this time, the cylinder 41 of the acupoint 5 remains in a depressed and locked state. The operator takes out the barcode from the printer outlet and attaches it to the remote control of the corresponding acupoint 5. Only when the system detects the operator's action of removing the labeled remote control from point 5 (e.g., the sensor detects that point 5 is empty again), will the host computer software unlock point 5 of the next successfully read remote control, forcing the operator to complete the current labeling in sequence before proceeding to the next operation, thereby achieving foolproof protection. In the above process, since the host computer software needs a certain processing time (about 4 seconds) to read four MAC addresses at the same time, the operator can use this waiting time to switch to another set of independent tooling equipment to place the remote control. After the second equipment is placed, the barcode of the first equipment has also been printed, and the operator can immediately return to label it, realizing the transformation from "man waiting for machine" to "man and machine in parallel", which greatly reduces idle time and improves overall work efficiency.

[0042] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, apparatus, article, or method that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, apparatus, article, or method. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, apparatus, article, or method that includes that element.

[0043] The above description is only a preferred embodiment of this application and does not limit the patent scope of this application. Any equivalent structural or procedural changes made based on the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this application.

Claims

1. A remote control MAC address reading and labeling system, characterized in that, include: A tooling table, on which at least four fixtures for placing remote controls are provided, and the fixtures are provided with acupoints; The sensing unit includes sensors disposed at each of the acupoints for detecting whether the remote control is placed in the correct position; The pressing unit is connected to a bracket set on a tooling table and includes a pressing component corresponding to each acupoint, the pressing component being positioned above the acupoint; The control unit includes a host computer, which is signal-connected to the sensing unit and the pressing unit. The printing unit includes a barcode printer that is communicatively connected to the host computer.

2. The remote control MAC address reading and labeling system according to claim 1, characterized in that, The pressing assembly includes a cylinder and a pressing block. The cylinder is connected to the bracket and electrically connected to the host computer. The output end of the cylinder is connected to the pressing block.

3. The remote control MAC address reading and labeling system according to claim 1, characterized in that, The fixture is equipped with a simulated battery, which is electrically connected to the host computer via a data cable.

4. The remote control MAC address reading and labeling system according to claim 1, characterized in that, The bottom of the fixture is connected to a mounting plate, which is screwed to the tooling table.

5. A remote control MAC address reading and labeling system according to claim 2, characterized in that, The pressure block is equipped with a detection probe, which is electrically connected to the host computer. The detection probe is used to detect the color of the remote control's LED light.

6. A remote control MAC address reading and labeling system according to claim 1, characterized in that, The tooling table is equipped with a physical start button, which is connected to the host computer signal and used to start the test process.

7. A remote control MAC address reading and labeling system according to claim 2, characterized in that, A pressure sensor is provided on the lower surface of the pressure block, and the pressure sensor is connected to the host computer via signal.

8. A remote control MAC address reading and labeling system according to claim 7, characterized in that, The pressure sensor and a contact pad made of flexible material are arranged sequentially below the pressure block.

9. A remote control MAC address reading and labeling system according to claim 4, characterized in that, The shape of the acupoints matches the casing of the remote control.

10. A remote control MAC address reading and labeling system according to claim 1, characterized in that, The acupoints have rounded chamfers at their edges.

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