Box sleeve blank and box sleeve structure
Patent Information
- Application Number
- CN202522658358.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-15
AI Technical Summary
现有的盒套坯料为保证结构强度,通常增大粘贴固定的面积,但这种坯料结构会导致坯料粘贴位置处的厚度相比于盒套的其他位置的厚度较大,导致盒套结构整体变形
[0014]与现有技术相比,本实用新型的实施例提供了一种盒套坯料,第一结构层和第二结构层贴合,第一结构层和第二结构层可以在第二凹槽的位置处弯折成型为盒套结构。并且第一结构层和第二结构层在第一方向上部分错位,第一结构层可以在第一凹槽的位置处进一步弯折,并且形成一个便于粘贴结合的表面,有利于增大盒套结构的结合面积,提高盒套结构的结构稳定性。
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Figure CN224899391U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging structure technology, and in particular to a box sleeve blank, i.e., a box sleeve structure. Background Technology
[0002] Box sleeves are a common packaging structure, used as outer covers for gift boxes or as book jackets. The structure is generally cylindrical, made by folding and gluing together flat blanks. To ensure structural strength, existing box sleeve blanks typically increase the area for gluing, but this results in the blank's thickness at the gluing location being greater than in other parts of the sleeve, causing overall deformation. Alternatively, to overcome deformation, some box sleeve blanks are glued and fixed at the end faces, but the small gluing area leads to lower structural stability.
[0003] The content of the background section is merely the technology known to the inventor and does not necessarily represent the prior art in this field. Utility Model Content
[0004] To address one or more deficiencies in the prior art, this utility model provides a box sleeve blank for folding and forming into a box sleeve, the box sleeve blank comprising: The first structural layer is generally planar in shape; A second structural layer is disposed on one side of the first structural layer and is attached to the first structural layer; A first groove, located in the first structural layer, with its bottom abutting against or near the surface of the first structural layer where it adheres to the second structural layer, and extending in a straight line; and A plurality of second grooves extend in a straight line in the plane of the first structural layer, and the plurality of second grooves penetrate the first structural layer in the depth direction, extending to the surface of the second structural layer away from the first structural layer, and the second grooves do not penetrate the second structural layer; The first structural layer and the second structural layer are partially misaligned in a first direction; the first groove is close to the edge of the misalignment between the first structural layer and the second structural layer, and does not extend beyond the range of the second structural layer.
[0005] According to one aspect of the present invention, the plurality of second grooves are parallel to the first groove and extend along a second direction, and the plurality of second grooves and the first groove extend to both ends of the first structural layer in the second direction.
[0006] According to one aspect of the present invention, the dimension of the first structural layer in the second direction is equal to or less than the dimension of the second structural layer in the second direction.
[0007] According to one aspect of the present invention, the first direction is substantially perpendicular to the second direction; the first groove and the second groove are substantially V-shaped.
[0008] According to one aspect of the present invention, in the first direction, the dimension between the first groove and the edge of the first structural layer is equal to or less than the dimension of the corresponding side of the structure in the housing that extends beyond the range of the second structural layer.
[0009] According to one aspect of the present invention, in the first direction, the dimension by which the second structural layer extends beyond the range of the first structural layer is less than or equal to the dimension between the first groove and the edge of the first structural layer.
[0010] According to one aspect of the present invention, in the first direction, the dimension between the first groove and the edge of the second structural layer is approximately equal to the thickness of the second structural layer.
[0011] According to one aspect of the present invention, the first structural layer can be bent along the first direction at the positions of the plurality of second grooves to connect the beginning and end; the second structural layer can be bent along the first direction at the positions of the plurality of second grooves to connect the beginning and end.
[0012] According to one aspect of the present invention, the present invention also includes a box sleeve structure, which is formed by bending the box sleeve blank as described above until the ends are connected.
[0013] According to one aspect of the present invention, in the box blank, the portion of the first structural layer extending outside the range of the second structural layer is bonded and fixed to the portion of the second structural layer extending outside the range of the first structural layer.
[0014] Compared with the prior art, the embodiments of this utility model provide a box sleeve blank in which a first structural layer and a second structural layer are bonded together. The first and second structural layers can be bent into a box sleeve structure at the position of the second groove. Furthermore, the first and second structural layers are partially misaligned in a first direction, and the first structural layer can be further bent at the position of the first groove to form a surface that facilitates bonding, which helps to increase the bonding area of the box sleeve structure and improve the structural stability of the box sleeve structure.
[0015] The embodiments of this utility model also include a box sleeve structure, which is made by folding the aforementioned box sleeve blank. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 A side view of an exemplary box sleeve blank consistent with some embodiments of the present invention is shown; Figure 2 A schematic diagram of an exemplary box blank folded into a box structure is shown, consistent with some embodiments of the present invention. Detailed Implementation
[0017] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0018] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows for mutual communication; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0020] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0021] The following disclosure provides many different embodiments or examples for implementing various structures of this invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0022] The embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0023] Figure 1 The structure of an exemplary box sleeve blank 100 consistent with some embodiments of the present invention is shown. In this embodiment, the box sleeve blank 100 is used for folding and forming into a box sleeve structure (see [link]). Figure 2 See also Figure 1 The box blank 100 includes a first structural layer 110, a second structural layer 120, a first groove 130 and a plurality of second grooves 140.
[0024] The first structural layer 110 is generally planar in shape. Specifically, in some embodiments, the first structural layer 110 includes materials such as cardboard, gray board, and plastic board. The first structural layer 110 has two flat sides and the thickness of the first structural layer 110 is uniform at different locations.
[0025] The second structural layer 120 is disposed on one side of the first structural layer 110 and is attached to the first structural layer 110. In some embodiments, the second structural layer 120 is generally planar in shape and has a uniform thickness at different locations. In some embodiments, the side of the second structural layer 120 away from the first structural layer 110 may have a preset shape or structure, which can achieve different presentation effects after the box blank 100 is formed into a box structure. For example, the side of the second structural layer 120 away from the first structural layer 110 may have a decorative planar image or a three-dimensional structure.
[0026] The surfaces of the second structural layer 120 and the first structural layer 110 are bonded together. According to a preferred embodiment of the present invention, the surfaces of the second structural layer 120 and the first structural layer 110 are bonded and fixed together. Alternatively, in some embodiments, both the first structural layer 110 and the second structural layer 120 comprise a plastic sheet, and the first structural layer 110 and the second structural layer 120 can be heat-pressed and fixed together. In some embodiments, the first structural layer 110 and the second structural layer 120 can be integrally formed.
[0027] See Figure 1 The first groove 130 is located in the first structural layer 110, and the bottom of the first groove 130 abuts against or is close to the surface of the first structural layer 110 that is in contact with the second structural layer 120, and the first groove 130 is along a straight line ( Figure 1 The first groove 130 extends perpendicular to the plane of the paper. It may penetrate the first structural layer 110 or extend to the surface near the first structural layer 110 where it meets the second structural layer 120, but does not penetrate the first structural layer 110. The depth dimension of the first groove 130 is less than or equal to the thickness dimension of the first structural layer 110, and the first groove 130 does not extend into the second structural layer 120. In some embodiments, the first groove 130 may be formed by cutting from the surface of the first structural layer 110, or, in some embodiments, the first groove 130 may be retained during the molding of the first structural layer 130. The first groove 130 and the first structural layer 120 are integrally formed.
[0028] In this embodiment, the box sleeve blank 100 includes a plurality of second grooves 140, for example Figure 1 As shown, the box sleeve blank 100 includes three second grooves 140. In different embodiments, the box sleeve blank 100 includes two, four, or more second grooves 140. Specifically, the number of second grooves 140 in the box sleeve blank 100 is determined according to the preset shape of the formed box sleeve structure. For example, if the preset shape of the box sleeve structure is a pentagonal prism, the corresponding box sleeve blank 100 may include four second grooves 140.
[0029] In this embodiment, a plurality of second grooves 140 extend in a straight line within the plane of the first structural layer 110, and the plurality of second grooves 140 penetrate the first structural layer 110 in the depth direction, extending to the surface of the second structural layer 120 away from the first structural layer 110, and the second grooves 140 do not penetrate the second structural layer 120, maintaining the overall integrity of the box blank 100. In some embodiments, the second grooves 140 can be formed by cutting the first structural layer 110 and the second structural layer 120 as a whole after the first structural layer 110 and the second structural layer 120 are attached and fixed, which helps to improve the positional accuracy and consistency of the second grooves 140. In this embodiment, the second grooves 140 do not penetrate the second structural layer 120, and the second structural layer 120 remains connected on the side away from the first structural layer 110. In some embodiments, the side of the second structural layer 120 away from the first structural layer 110 has a face paper or cover, which improves the visual presentation effect of the second structural layer 120 and enhances the structural stability of the second structural layer 120.
[0030] See Figure 1 In this embodiment, the first structural layer 110 and the second structural layer 120 are in the first direction ( Figure 1 The components in the first structural layer 110 (shown in the horizontal direction) are partially misaligned. In other words, a portion of the structure in the first structural layer 110 extends beyond the scope of the second structural layer 120 in the first direction. A portion of the structure in the second structural layer 120 extends beyond the scope of the first structural layer 110 in the first direction. In some embodiments, the shape and size of the first structural layer 110 and the second structural layer 120 in directions other than the first direction may be the same or different. Preferably, the shape and size of the first structural layer 110 in directions other than the first direction is less than or equal to the shape and size of the second structural layer 120 in directions other than the first direction.
[0031] The first groove 130 is located near the edge where the first structural layer 110 and the second structural layer 120 are misaligned, for example... Figure 1 As shown, the right edge of the first structural layer 110. Furthermore, the first groove 130 does not extend beyond the range of the second structural layer 120, for example, in... Figure 1 In the vertical direction shown, the projection of the first groove 130 is within the range of the projection of the second structural layer 120.
[0032] In this embodiment, the first structural layer 110 and the second structural layer 120 can be bent at the position of the second groove 140 to form a box-like structure. The first structural layer 110 and the second structural layer 120 fit together, which helps to improve the overall structural strength of the box-like structure. The first structural layer 110 extends beyond the range of the second structural layer 120, and the first groove 130 is close to the misaligned edge of the first structural layer 110 and the second structural layer 120, but does not exceed the range of the second structural layer 120. The bending of the first structural layer 110 at the position of the first groove 130 allows it to combine with the second structural layer 120, increasing the bonding area and improving the structural stability of the box-like structure. It can also reduce or avoid the overlap of the second structural layer 120, reducing the risk of overall deformation of the box-like structure.
[0033] In some embodiments, the box blank may further include a third structural layer or more structural layers, the third structural layer being stacked with the first and second structural layers, and the third structural layer may be bonded to either the first or second structural layer. Increasing the number of structural layers in the box blank helps to improve the structural strength of the box structure.
[0034] In some embodiments, the box blank includes a third structural layer or more structural layers. Taking the third structural layer being bonded to the side of the first structural layer away from the second structural layer as an example, the structural and positional relationship between the third and first structural layers can be similar to that between the first and second structural layers. Specifically, the third and first structural layers are partially misaligned in a first direction, and after bending, the portions of the first and third structural layers extending beyond the range of the first structural layer are fixedly connected, increasing the bonding area between the third and first structural layers and improving the structural strength of the box structure.
[0035] See Figure 1 According to a preferred embodiment of the present invention, the extension directions of the plurality of second grooves 140 are parallel, and the extension directions of the plurality of second grooves 140 are parallel to those of the first groove 130, all along the second direction (perpendicular to the second direction). Figure 1 The first structural layer 110 extends in the direction of the paper surface. Furthermore, in this embodiment, the plurality of second grooves 140 and the first groove 130 all extend to both ends of the first structural layer 110 in the second direction. See also... Figure 1 According to a preferred embodiment of the present invention, the first direction is substantially perpendicular to the second direction.
[0036] Furthermore, the first groove 130 extends in the second direction to both ends of the first structural layer 110. The second groove 140 extends in the second direction to both ends of the first structural layer 110 and the second structural layer 120. The first structural layer 110 and the second structural layer 120 can be bent in the same direction at the location of the second groove 140 to form a box-like structure, avoiding the extension direction of the second groove 140.
[0037] In some embodiments, the box blank 100 further includes a third groove (not shown in the figure), which is located on one side of the first structural layer 110, or the third groove extends through the first structural layer 100 to the second structural layer 120. The first structural layer 110 or the second structural layer 120 may be bent at the location of the third groove to form a more complex three-dimensional shape, such as forming a cylindrical shape with a closed bottom or top. The first structural layer 110 or the second structural layer 120 may be bent at the location of the third groove to form a bottom plate or a top plate.
[0038] In a preferred embodiment of this utility model, in the second direction, the size of the first structural layer 110 is less than or equal to the size of the second structural layer 120. Furthermore, the second structural layer 120 completely covers the first structural layer 110 in the second direction. After the box blank 100 is folded and formed into a box structure, the first structural layer 110 is completely located inside the second structural layer 120, which helps to improve the appearance consistency of the box structure.
[0039] See Figure 2 According to a preferred embodiment of the present invention, the first structural layer 110 is bent along a first direction at the positions of the plurality of second grooves 140 until they are connected end to end. The second structural layer 120 is also bent along the first direction at the positions of the plurality of second grooves 140 until they are connected end to end, forming a box-like structure. Preferably, the first structural layer 110 constitutes the inner sidewall of the box-like structure, and the second structural layer 120 constitutes the outer sidewall of the box-like structure. In this embodiment, the first structural layer 110 and the second structural layer 120 are partially misaligned in the first direction. The connection point where the first structural layer 110 is connected end to end is misaligned with the connection point where the second structural layer 120 is connected end to end. At the misaligned positions, the first structural layer 110 and the second structural layer 120 can be attached and glued together for fixation, increasing the bonding area between the first structural layer 110 and the second structural layer 120 and improving the stability of the box-like structure.
[0040] See Figure 1According to a preferred embodiment of the present invention, the first groove 130 and the second groove 140 are approximately V-shaped. At the V-shaped gaps inside the first groove 130 and the second groove 140, the first structural layer 110 and the second structural layer 120 can approach each other to avoid overlap, guiding the bending position, preventing structural compression, and helping to prevent deformation of the box sleeve structure. Further, in a preferred embodiment of the present invention, the angle of the V-shape of the first groove 130 and the second groove 140 can be determined according to the preset shape of the box sleeve structure. For example, if the cross-sectional shape of the box sleeve structure is approximately rectangular, the angle of the V-shape of the first groove 130 and the second groove 140 can be approximately 90°. In some embodiments, the V-shape of the first groove 130 and the second groove 140 can be asymmetrical, so that after the box sleeve blank 100 is bent and formed, the inner surfaces of the first groove 130 and the second groove 140 approach or fit together.
[0041] See Figure 1 According to a preferred embodiment of the present invention, in the first direction, the dimension 'a' between the edges of the first groove 130 and the first structural layer 110 (for ease of showing the structure of the box blank 100) is... Figure 1 The dimensions of the box sleeve blank have been enlarged to 100. Figure 1 (The dimensional proportions of the box blank 100 are not limited) The portion of the portion of the box blank outside the first structural layer 110 extending into the second structural layer 120 is equal to or less than the corresponding side dimension b in the box (see Figure 2 The first structural layer 110 and the second structural layer 120 are formed by bending. Figure 2 The box sleeve structure 10 shown is illustrated. The portion of the first structural layer 110 extending beyond the range of the second structural layer 120 is bent to form part of the inner side surface of the box sleeve structure 10. In this embodiment, the dimension of the structure 111 between the first groove 130 and the edge of the first structural layer 110 is equal to or smaller than the dimension b of the corresponding side surface in the box sleeve structure 10 after the portion of the first structural layer 110 extending beyond the range of the second structural layer 120 is bent. This simplifies the structure of the box sleeve blank 100 and improves its stability.
[0042] In this design, the structural bend between the edges of the first groove 130 and the first structural layer 110 forms part of the inner wall of the box sleeve structure. The dimension 'a' between the edges of the first groove 130 and the first structural layer 110 increases but does not exceed the bend position of the first structural layer 110. The structure between the edges of the first groove 130 and the first structural layer 110 can fit with the second structural layer 120, increasing the structural stability of the box sleeve structure. In some embodiments, the dimension 'a' between the edges of the first groove 130 and the first structural layer 110 is within an appropriate range. For example, the portion 111 of the first structural layer 110 extending beyond the second structural layer 120 corresponds to one-third to one-half the dimension 'b' of the side edge in the box sleeve. This is beneficial for reducing the size of the box sleeve blank 100 in the first direction while increasing the bonding area, facilitating the storage and transportation of the box sleeve blank 100.
[0043] See Figure 1 According to a preferred embodiment of the present invention, in the first direction, the dimension c of the second structural layer 120 extending beyond the range of the first structural layer 110 is less than or equal to the dimension a between the first groove 130 and the edge of the first structural layer 110. See also Figure 2 In this embodiment, the first structural layer 110 and the second structural layer 120 are bent in the same direction (e.g., a first direction) at the position of the second groove 140 until they are connected end to end. The dimension c of the second structural layer 120 extending outside the range of the first structural layer 110 is less than or equal to the dimension a between the edges of the first groove 130 and the first structural layer 110, so that the structure of the second structural layer 120 extending outside the range of the first structural layer 110 can be bonded and fixed to the structure between the edges of the first groove 130 and the first structural layer 110. Preferably, the dimension c of the second structural layer 120 extending outside the range of the first structural layer 110 is equal to or slightly less than the dimension a between the edges of the first groove 130 and the first structural layer 110.
[0044] See Figure 1 In a preferred embodiment of this invention, in a first direction, the dimension d between the edges of the first groove 130 and the second structural layer 120 is approximately equal to the thickness e of the second structural layer 120. See also Figure 2 After bending the first structural layer 110 and the second structural layer 120, the portion of the second structural layer 120 extending beyond the range of the first structural layer 110 is bonded and fixed to the portion of the first structural layer 110 extending beyond the range of the second structural layer 120. The dimension d between the edges of the first groove 130 and the second structural layer 120 is approximately equal to the thickness e of the second structural layer 120, which allows the first structural layer 110 and the second structural layer 120 to fit together. Furthermore, the end face of the second structural layer 120 in the thickness direction fits together with the second structural layer 120. The overall sidewall thickness of the box sleeve structure is uniform, reducing the risk of deformation of the box sleeve structure.
[0045] In some embodiments, the first groove 130 is aligned with the edge of the second structural layer 120, and the second structural layer 120 can be attached to and bonded to the portion of the first structural layer 110 extending beyond the range of the second structural layer 120 and the side edge of the second structural layer 120.
[0046] See Figure 2 The embodiments of this utility model also include a box sleeve structure 10, which is formed by bending the box sleeve blank 100 as described in the previous embodiments until the ends are connected. Further, according to a preferred embodiment of this utility model, in the box sleeve blank 100, the portion of the first structural layer 110 extending beyond the range of the second structural layer 120 is bonded and fixed to the portion of the second structural layer 120 extending beyond the range of the first structural layer 110, thereby improving the structural stability of the box sleeve structure 10.
[0047] Finally, it should be noted that the above descriptions are merely embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A box sleeve blank, characterized in that, For folding and forming into a box sleeve, the box sleeve blank includes: The first structural layer is generally planar in shape; A second structural layer is disposed on one side of the first structural layer and is attached to the first structural layer; A first groove, located in the first structural layer, with its bottom abutting against or near the surface of the first structural layer where it adheres to the second structural layer, and extending in a straight line; and A plurality of second grooves extend in a straight line in the plane of the first structural layer, and the plurality of second grooves penetrate the first structural layer in the depth direction, extending to the surface of the second structural layer away from the first structural layer, and the second grooves do not penetrate the second structural layer; The first structural layer and the second structural layer are partially misaligned in a first direction; the first groove is close to the edge of the misalignment between the first structural layer and the second structural layer, and does not extend beyond the range of the second structural layer.
2. The box sleeve blank according to claim 1, characterized in that, The plurality of second grooves are parallel to the first groove and extend along the second direction, and the plurality of second grooves and the first groove extend to both ends of the first structural layer in the second direction.
3. The box sleeve blank according to claim 2, characterized in that, The dimension of the first structural layer in the second direction is equal to or less than the dimension of the second structural layer in the second direction.
4. The box sleeve blank according to claim 2, characterized in that, The first direction is approximately perpendicular to the second direction; the first groove and the second groove are approximately V-shaped.
5. The box sleeve blank according to claim 4, characterized in that, In the first direction, the dimension between the first groove and the edge of the first structural layer is equal to or less than the dimension of the corresponding side of the structure in the housing that extends beyond the range of the second structural layer.
6. The box sleeve blank according to claim 5, characterized in that, In the first direction, the dimension by which the second structural layer extends beyond the range of the first structural layer is less than or equal to the dimension between the first groove and the edge of the first structural layer.
7. The box sleeve blank according to claim 4, characterized in that, In the first direction, the dimension between the first groove and the edge of the second structural layer is approximately equal to the thickness of the second structural layer.
8. The box sleeve blank according to any one of claims 1-7, characterized in that, The first structural layer can be bent along the first direction at the positions of the plurality of second grooves to connect the beginning and end; the second structural layer can be bent along the first direction at the positions of the plurality of second grooves to connect the beginning and end.
9. A box sleeve structure, characterized in that, The box blank is formed by bending it from end to end until they are connected, as described in any one of claims 1-8.
10. The box sleeve structure according to claim 9, characterized in that, In the box blank, the portion of the first structural layer extending beyond the range of the second structural layer is bonded and fixed to the portion of the second structural layer extending beyond the range of the first structural layer.