A pry body structure
Patent Information
- Application Number
- CN202522418646.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-13
AI Technical Summary
若运输过程中缺乏有效的防雨措施,雨水易通过撬体的拼接缝隙、设备接口、线缆穿线孔等部位渗入内部,可能导致以下问题:其一,电子元器件短路烧毁、仪表精度失准,造成核心控制系统故障,不仅需承担高昂的维修更换成本,还可能延误项目现场的安装调试进度;其二,金属管道、阀门及结构件因雨水浸泡发生锈蚀,缩短设备使用寿命,甚至引发密封性能下降、介质泄漏等安全隐患;其三,对于需保持干燥环境的密封腔体或存储区域,雨水渗入会破坏内部干燥氛围,影响介质稳定性或导致内部组件受潮损坏
本申请提供的撬体结构,包括底板以及设置在所述底板上的多个安装架及工作设备,所述底板外周围设有围板,所述围板包括沿所述底板长度方向延伸的第一横围板和第二横围板以及连接所述第一横围板和所述第二横围板的第一纵围板和所述第二纵围板,所述围板顶部设置有顶棚,通过在底板外周围设置围板,围板顶部设置顶棚,形成了一个封闭的防护空间,能够从整体上阻挡雨水直接接触撬体内部的安装架和工作设备,相比传统的帆布、防雨篷布覆盖方式,避免了因绳索松动、篷布拼接处不紧密、与不规则结构不贴合等问题导致的雨水渗入。同时,围板各部件之间、围板与底板之间、顶棚与围板之间均采用了可靠的密封措施(如防水密封胶、橡胶密封垫、防水胶条),进一步杜绝了雨水渗透的缝隙,即使在暴雨天气下,也能有效保护撬体内部组件不受雨水侵袭。
Smart Images

Figure CN224899529U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of skid-mounted transportation technology, and more specifically, to a skid-mounted structure. Background Technology
[0002] In industrial sectors such as petrochemicals, energy extraction, and large equipment manufacturing, skid-mounted equipment (hereinafter referred to as "skids") has become an important carrier for various core process units, auxiliary systems, and large equipment due to its high degree of integration, convenient on-site installation, and excellent space utilization. Skids typically integrate precision components such as pipelines, valves, pump sets, instruments, and electrical control systems. Some skids also carry electronic components, sealing media, or high-precision mechanical structures that are extremely sensitive to humidity and rainwater. After being assembled and debugged at the production base, they need to be transported to the project site by road, rail, or multimodal transport.
[0003] During the transportation of skids, natural environmental factors pose a direct threat to the safety of the skids and their internal components, with rainwater intrusion being one of the most common and significant risks. If effective rain protection measures are lacking during transportation, rainwater can easily seep into the interior through gaps in the skid's joints, equipment interfaces, and cable holes, potentially leading to the following problems: First, short circuits and burnout of electronic components, and inaccurate instrument readings, causing malfunctions in the core control system. This not only incurs high repair and replacement costs but may also delay on-site installation and commissioning. Second, metal pipes, valves, and structural components may corrode due to rainwater immersion, shortening equipment lifespan and even causing safety hazards such as decreased sealing performance and media leakage. Third, for sealed cavities or storage areas requiring a dry environment, rainwater intrusion can disrupt the internal dry atmosphere, affecting media stability or causing internal components to become damp and damaged.
[0004] Currently, the industry primarily uses flexible materials such as canvas and tarpaulins to cover the entire skid body for rain protection during skid transport, securing it with ropes. While this method is simple and low-cost, it has significant drawbacks: the sealing of the tarpaulin relies on manual binding force, which can easily lead to gaps due to loose ropes or incomplete sealing at the seams. This allows rainwater to seep in, especially during transport when encountering bumps, strong winds, or heavy rain. Furthermore, the flexible tarpaulin cannot completely conform to the skid's irregular structure (such as protruding equipment interfaces or supports), easily causing localized water accumulation, which can still lead to rainwater penetration even after prolonged immersion. Utility Model Content
[0005] The purpose of this application is to provide a skid structure that can improve the rainproof performance of the skid structure.
[0006] The embodiments of this application are implemented as follows: This application provides a skid structure, including a base plate and a plurality of mounting brackets and working devices disposed on the base plate. The base plate is surrounded by a perimeter plate, which includes a first horizontal perimeter plate and a second horizontal perimeter plate extending along the length of the base plate, as well as a first longitudinal perimeter plate and a second longitudinal perimeter plate connecting the first horizontal perimeter plate and the second horizontal perimeter plate. A canopy is provided on the top of the perimeter plate.
[0007] Alternatively, as an implementable method, a plurality of support rods are provided between the first horizontal panel and the second horizontal panel.
[0008] Optionally, as an implementable method, the first horizontal panel is provided with a plurality of first connecting ears, and the second horizontal panel is provided with a plurality of second connecting ears corresponding one-to-one with the first connecting ears, and the two ends of the support rod are respectively connected to the first connecting ears and the second connecting ears.
[0009] Optionally, as an implementable method, the first connecting ear is provided with a first connecting hole, the second connecting ear is provided with a second connecting hole, the support rod is provided with a first mounting hole corresponding to the first connecting hole and a second mounting hole corresponding to the second connecting hole, the first connecting ear and the support rod are connected by fasteners passing through the first connecting hole and the first mounting hole, and the second connecting ear and the support rod are connected by fasteners passing through the second connecting hole and the second mounting hole.
[0010] Alternatively, as an implementable method, the canopy is provided with a plurality of rain guide channels that extend along the width direction of the base plate.
[0011] Optionally, as an implementable method, the canopy has an arc-shaped protrusion in the middle, the extension direction of which is consistent with the width direction of the base plate.
[0012] Alternatively, as an implementable method, the enclosure is provided with multiple rainproof ventilation holes on its upper part.
[0013] Optionally, as an implementable method, a plurality of ventilation fans are also provided above the enclosure, the ventilation fans corresponding to the rainproof ventilation holes.
[0014] Alternatively, as an implementable method, multiple compartment doors are provided on the first and second transverse enclosure panels.
[0015] Optionally, as an implementable method, the bottom of the base plate is provided with a plurality of staggered transverse reinforcing beams and longitudinal reinforcing beams.
[0016] The beneficial effects of the embodiments of this application include: The skid structure provided in this application includes a base plate and multiple mounting brackets and working equipment mounted on the base plate. A surrounding panel is provided around the base plate, comprising a first transverse panel and a second transverse panel extending along the length of the base plate, as well as a first longitudinal panel and a second longitudinal panel connecting the first and second transverse panels. A canopy is provided on top of the surrounding panel. By providing a surrounding panel around the base plate and a canopy on top of the surrounding panel, a closed protective space is formed, effectively preventing rainwater from directly contacting the mounting brackets and working equipment inside the skid. Compared to traditional canvas or rainproof tarpaulin coverings, this avoids rainwater infiltration caused by loose ropes, loose tarpaulin seams, or poor fit with irregular structures. Furthermore, reliable sealing measures (such as waterproof sealant, rubber gaskets, and waterproof strips) are used between the components of the surrounding panel, between the surrounding panel and the base plate, and between the canopy and the surrounding panel, further eliminating gaps for rainwater penetration. Even in heavy rain, it effectively protects the internal components of the skid from rainwater intrusion. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is one of the structural schematic diagrams of the skid structure provided in the embodiments of this application; Figure 2 This is a second schematic diagram of the skid structure provided in the embodiments of this application.
[0019] Icons: 100-Laptop structure; 110-Base plate; 120-Mounting frame; 130-Enclosure panel; 131-Rainproof ventilation hole; 140-Roof; 150-Support rod; 160-Exhaust fan; 170-Door. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0022] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0023] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0024] Please refer to Figure 1 and Figure 2 This embodiment provides a skid structure 100, including a base plate 110 and a plurality of mounting brackets 120 and working equipment disposed on the base plate 110. A surrounding plate 130 is provided around the base plate 110. The surrounding plate 130 includes a first horizontal surrounding plate 130 and a second horizontal surrounding plate 130 extending along the length direction of the base plate 110, and a first longitudinal surrounding plate 130 and a second longitudinal surrounding plate 130 connecting the first horizontal surrounding plate 130 and the second horizontal surrounding plate 130. A canopy 140 is provided on the top of the surrounding plate 130.
[0025] Specifically, the skid structure 100 forms a closed protective space by setting up a surrounding panel 130 around the base plate 110 and a canopy 140 on top of the surrounding panel 130. This effectively prevents rainwater from directly contacting the mounting frame 120 and working equipment inside the skid. Compared to traditional canvas or rainproof tarpaulin coverings, this avoids rainwater seepage caused by loose ropes, loose tarpaulin seams, or poor fit with irregular structures. Furthermore, reliable sealing measures (such as waterproof sealant, rubber gaskets, and waterproof strips) are used between the components of the surrounding panel 130, between the surrounding panel 130 and the base plate 110, and between the canopy 140 and the surrounding panel 130, further eliminating gaps for rainwater penetration. Even in heavy rain, this effectively protects the internal components of the skid from rainwater intrusion.
[0026] With its excellent rainproof performance, it can effectively prevent rainwater from seeping in and causing short circuits and burnouts in electronic components, as well as inaccuracies in instruments, thus preventing core control system failures. This eliminates the need for high maintenance and replacement costs and avoids delays in on-site installation and commissioning. At the same time, it can prevent metal pipes, valves, and structural components from rusting due to rainwater immersion, extending the service life of equipment and eliminating safety hazards such as decreased sealing performance and media leakage. For sealed cavities or storage areas that require a dry environment, it can effectively maintain an internal dry atmosphere, ensure media stability, and prevent internal components from being damaged by moisture.
[0027] In one possible embodiment of this application, such as Figure 1 and Figure 2 As shown, a plurality of support rods 150 are provided between the first horizontal panel 130 and the second horizontal panel 130.
[0028] Between the first and second transverse panels 130 extending along the length of the base plate 110, multiple support rods 150 are evenly spaced. The number of support rods 150 is determined according to the length of the skid, typically one every 1.5m-2m. The support rods 150 possess excellent compressive and bending resistance. The axis of the support rod 150 is parallel to the base plate 110, and both ends are tightly fitted to the inner sidewalls of the first and second transverse panels 130, respectively, and fixed by welding. The welding joints employ a double-sided welding process to ensure connection strength and prevent deformation of the transverse panels 130 due to bumps during transportation.
[0029] During transportation, the skid inevitably encounters bumps and sudden braking, which generate lateral impact forces on the horizontal enclosure 130. The support rod 150 directly resists these lateral impact forces, distributing them across the entire structure of the horizontal enclosure 130 and preventing the first and second horizontal enclosures 130 from bending or deforming due to excessive localized stress. Ensuring the integrity of the enclosure 130 prevents sealing failures caused by deformation, further enhancing the overall rainproof reliability of the skid and ensuring that internal components are protected from rainwater intrusion.
[0030] In one possible embodiment of this application, such as Figure 1 and Figure 2 As shown, the first horizontal plate 130 is provided with a plurality of first connecting ears, and the second horizontal plate 130 is provided with a plurality of second connecting ears corresponding one-to-one with the first connecting ears. The two ends of the support rod 150 are respectively connected to the first connecting ears and the second connecting ears.
[0031] On the inner wall of the first horizontal panel 130, multiple first connecting ears are welded and fixed according to the preset installation positions of the support rod 150; correspondingly, on the inner wall of the second horizontal panel 130, the same number of second connecting ears are welded and their positions correspond one-to-one with the first connecting ears. Each first connecting ear and each second connecting ear corresponds one-to-one with the end of the support rod 150, and both ends of the support rod 150 must be tightly fitted to the vertical surfaces used for connection by the first connecting ears and the second connecting ears, respectively.
[0032] Compared to directly welding the support rod 150 to the transverse enclosure 130, the structural design of the connecting ear significantly increases the contact area between the support rod 150 and the transverse enclosure 130. When the support rod 150 is subjected to external force, the impact force can be evenly transmitted to the entire transverse enclosure 130 through the large contact area of the connecting ear, rather than being concentrated at a small welding point. This uniform force transmission method can effectively reduce stress concentration at the weld, lower the risk of cracking at the weld due to excessive stress, and thus extend the service life of the entire skid structure 100. During the manufacturing stage, the connecting ear is pre-welded to the designated position on the transverse enclosure 130, providing a clear positioning benchmark for the installation of the support rod 150. Installers do not need to repeatedly measure and adjust the installation position of the support rod 150 on-site; they only need to attach and fix the support rod 150 to the corresponding connecting ear, which greatly improves assembly efficiency and shortens the production cycle. If the support rod 150 is damaged and needs to be replaced during later use, if the bolt connection method is used, the bolts can be directly removed to remove the damaged support rod 150 without removing the entire enclosure 130, which greatly reduces the difficulty of maintenance, reduces the risk of damage to other components during maintenance, and lowers maintenance costs.
[0033] Furthermore, the first connecting ear is provided with a first connecting hole, the second connecting ear is provided with a second connecting hole, and the support rod 150 is provided with a first mounting hole corresponding to the first connecting hole and a second mounting hole corresponding to the second connecting hole. The first connecting ear and the support rod 150 are connected by fasteners passing through the first connecting hole and the first mounting hole, and the second connecting ear and the support rod 150 are connected by fasteners passing through the second connecting hole and the second mounting hole.
[0034] In one possible embodiment of this application, such as Figure 1 and Figure 2 As shown, the canopy 140 is provided with multiple rain guide channels, which extend along the width direction of the base plate 110.
[0035] Specifically, multiple rain guide channels are provided on the upper surface of the canopy 140. The extension direction of the rain guide channels is consistent with the width direction of the base plate 110, that is, perpendicular to the extension direction of the first horizontal enclosure 130 and the second horizontal enclosure 130. This directional design allows rainwater to be discharged from the skid body area along the shortest path, improving drainage efficiency.
[0036] The rain guide channel is integrally formed on the color steel plate roof 140 using a stamping process. This integral forming process ensures that there are no gaps between the rain guide channel and the roof 140, preventing rainwater from seeping into the skid body through gaps.
[0037] During rainy weather, the surface of the roof 140 will collect a large amount of rainwater. The rain drainage channels can quickly collect this rainwater and discharge it in a predetermined direction (the width direction of the base plate 110). Compared to rainwater flowing freely on the surface of the roof 140, the guiding effect of the rain drainage channels can significantly reduce the time that rainwater stays at the connection between the roof 140 and the enclosure 130. The shorter the time that rainwater stays at the connection, the lower the probability of it seeping into the skid body through the gaps. Especially in heavy rain, the rain drainage channels can quickly drain away a large amount of rainwater, preventing rainwater from accumulating on the surface of the roof 140 and forming water accumulation. This fundamentally reduces the risk of rainwater infiltration and further ensures a dry environment for the internal components of the skid body.
[0038] In one possible embodiment of this application, such as Figure 1 and Figure 2 As shown, an arc-shaped protrusion is provided in the middle of the canopy 140, and the extension direction of the arc-shaped protrusion is consistent with the width direction of the base plate 110. The arc-shaped protrusion in the middle of the canopy 140 changes the flow path of rainwater, changing the rainwater from "planar flow" to "diffusion to both sides". Guided by the arc-shaped surface, the rainwater can flow to both sides of the canopy 140 at a faster speed, and then flow into the rain channel for discharge, effectively preventing rainwater from accumulating in the middle of the canopy 140. Especially in snowy areas, after snowfall in winter, the structure of the arc-shaped protrusion allows the snow to slide off the surface of the canopy 140 more easily under the action of gravity and temperature changes (after melting), preventing snow from accumulating in large quantities in the middle of the canopy 140. Excessive snow accumulation will place a huge load on the canopy 140, which may lead to structural overload of the canopy 140, or even cause the canopy 140 to collapse. The arc-shaped protrusion can effectively reduce such risks.
[0039] In one possible embodiment of this application, such as Figure 1 and Figure 2 As shown, multiple rainproof ventilation holes 131 are provided above the enclosure panel 130.
[0040] The rainproof ventilation hole 131 allows air circulation between the inside of the skid and the outside, preventing negative or positive pressure from forming inside due to temperature changes during transportation (such as rising temperatures from summer sun exposure or falling temperatures from winter temperatures). Negative pressure will draw in humid air from the outside, while positive pressure may cause deformation of sealing components. The ventilation hole can maintain the balance of internal and external air pressure, ensuring that the internal components are in a stable environment.
[0041] In one possible embodiment of this application, such as Figure 1 and Figure 2As shown, multiple ventilation fans 160 are also installed above the enclosure 130, and the ventilation fans 160 correspond to the rainproof ventilation holes 131.
[0042] The ventilation fan 160 accelerates internal air circulation through active exhaust / supply, quickly expelling hot and humid air generated by equipment heat dissipation and introducing dry outside air, thus stabilizing the internal relative humidity and effectively preventing electronic components from getting damp and short-circuiting, and metal parts from rusting.
[0043] In one possible embodiment of this application, such as Figure 1 and Figure 2 As shown, multiple compartment doors 170 are provided on the first and second horizontal enclosure panels 130.
[0044] Multiple doors 170 are installed on the first and second horizontal enclosure panels 130, according to the maintenance location and size of the internal working equipment. The number and size of the doors 170 must be adapted to the equipment layout. The doors 170 can be opened directly to enter the skid without removing the roof 140 or enclosure panels 130, significantly shortening maintenance time. If an emergency malfunction occurs during transportation, the doors can be opened quickly to handle the situation, avoiding delays in project progress; equipment inspection before transportation and acceptance and commissioning after transportation can also be completed through the doors 170.
[0045] In one possible embodiment of this application, such as Figure 1 and Figure 2 As shown, the bottom of the base plate 110 is provided with multiple staggered transverse and longitudinal reinforcing beams.
[0046] On the lower surface of the base plate 110, multiple longitudinal reinforcing beams are arranged along the length of the base plate 110, and multiple transverse reinforcing beams are arranged along the width. The two are staggered to form a grid-like reinforcing structure. The grid size is adapted to the area of the base plate 110 to ensure uniform stress distribution. The grid-like reinforcing beam structure improves the load-bearing capacity of the base plate 110, prevents the base plate 110 from bending and deforming due to excessive equipment weight, ensures the stability of the positions of pipes, pumps, and other equipment installed on the base plate 110, and prevents pipe joint leaks caused by deformation of the base plate 110.
[0047] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A skid structure, characterized in that, It includes a base plate and multiple mounting brackets and working equipment disposed on the base plate. A surrounding panel is provided around the base plate. The surrounding panel includes a first horizontal panel and a second horizontal panel extending along the length direction of the base plate, and a first longitudinal panel and a second longitudinal panel connecting the first horizontal panel and the second horizontal panel. A canopy is provided on the top of the surrounding panel.
2. The skid structure according to claim 1, characterized in that, Multiple support rods are provided between the first horizontal panel and the second horizontal panel.
3. The skid structure according to claim 2, characterized in that, The first horizontal panel is provided with a plurality of first connecting ears, and the second horizontal panel is provided with a plurality of second connecting ears that correspond one-to-one with the first connecting ears. The two ends of the support rod are respectively connected to the first connecting ears and the second connecting ears.
4. The skid structure according to claim 3, characterized in that, The first connecting ear is provided with a first connecting hole, the second connecting ear is provided with a second connecting hole, the support rod is provided with a first mounting hole corresponding to the first connecting hole and a second mounting hole corresponding to the second connecting hole, the first connecting ear and the support rod are connected by fasteners passing through the first connecting hole and the first mounting hole, and the second connecting ear and the support rod are connected by fasteners passing through the second connecting hole and the second mounting hole.
5. The skid structure according to claim 1, characterized in that, The canopy is provided with multiple rain guide channels, which extend along the width direction of the base plate.
6. The skid structure according to claim 1, characterized in that, The ceiling has an arc-shaped protrusion in the middle, and the extension direction of the arc-shaped protrusion is consistent with the width direction of the base plate.
7. The skid structure according to claim 1, characterized in that, The enclosure has multiple rainproof and ventilation holes on its upper part.
8. The skid structure according to claim 7, characterized in that, Multiple ventilation fans are also installed above the enclosure, and the ventilation fans correspond to the rainproof ventilation holes.
9. The skid structure according to claim 1, characterized in that, Multiple compartment doors are provided on the first and second horizontal partition panels.
10. The skid structure according to claim 1, characterized in that, The bottom of the base plate is provided with multiple staggered transverse and longitudinal reinforcing beams.