A spacer gasket
Patent Information
- Application Number
- CN202520784145.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-04-23
AI Technical Summary
[0004]本申请提供一种分隔垫片,可以解决现有技术中存在的缓冲材料稳定性不足且用量较大的技术问题
[0016]本申请实施例通过将缓冲件分布在一个底座上,避免缓冲材料的渗出,能够更好地保护电子产品等易损物件的表面和性能。同时,本申请实施例通过合理的排列方式,一方面能够均匀分散压力,使缓冲效果更加均匀,避免因局部压力过大而导致物品损坏,提高了缓冲保护的可靠性,另一方面通过底座的设置可以在保证缓冲效果的同时,减少缓冲件的使用量,从而节约材料成本。与传统发泡棉相比,缓冲件的材料在同等缓冲效果下用量更少,有助于降低电子设备的生产成本。
Smart Images

Figure CN224899607U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic equipment protection, specifically to a separator gasket. Background Technology
[0002] In today's globalized business environment, the production, transportation, and sales chains of products are constantly extending and expanding. With the booming rise of e-commerce and the rapid growth of commodity transactions, a large number of products need to circulate between different regions. This exposes products to numerous potential risks during transportation, warehousing, and sales, such as vibration, collisions, and compression, which can easily cause damage. Consequently, the demand for cushioning materials has surged. The electronics industry is developing rapidly, with various electronic products being updated at an accelerated pace. These products are often delicate and fragile, with internal electronic components having limited tolerance to vibration and impact. From assembly and testing on the production line to the delivery of finished products to consumers, each stage requires effective cushioning protection to ensure the performance of electronic devices is not damaged and to maintain product quality and brand reputation. Therefore, cushioning materials have become an indispensable part of the electronics industry.
[0003] Currently, cushioning materials are usually made of foam. However, plasticizers in foam can leak out during long-term storage, leaving ink stains on the screen surface and causing damage. At the same time, the production of electronic devices requires a large amount of cushioning material, which increases the production cost of electronic devices. Utility Model Content
[0004] This application provides a separator pad that can solve the technical problems of insufficient stability and large amount of buffer material in the prior art.
[0005] On one hand, this application provides a separator gasket, which includes: a base made of antistatic material; and multiple buffer members, all of which are fixed to the same surface of the base and are arranged at intervals. The buffer members are made of a composite material composed of plant polysaccharide aerogel, expandable polystyrene, polypropylene, polyurethane, and a copolymer of acetic acid and vinyl acetate.
[0006] In conjunction with the above embodiments, in one implementation, a plurality of the buffers are arranged in a matrix, and the spacing between each buffer and its adjacent buffers in the lateral and longitudinal directions is equal.
[0007] In conjunction with the above embodiments, in one implementation, a plurality of the buffer elements are arranged in a spiral pattern, with one buffer element located at the center of the base, and the plurality of buffer elements spirally surrounding the buffer element located at the center of the base, and the interval between each buffer element and its adjacent buffer element is equal.
[0008] In conjunction with the above embodiments, in one implementation, the separating pad further includes: a top cover, the top cover being fixed to the end of the buffer member away from the base, the buffer member being sandwiched between the top cover and the base, and the ends of multiple buffer members away from the base being located on the same horizontal plane.
[0009] In conjunction with the above embodiments, in one implementation, the material of the top cover is the same as the material of the base, and the materials of the base and the top cover are non-woven fabric or kraft paper.
[0010] In one embodiment, in conjunction with the above embodiments, one end of the buffer is bonded to the base, and the other end of the buffer is bonded to the top cover.
[0011] In one embodiment, in conjunction with the above embodiments, the interval between two adjacent buffer components is 5cm to 30cm.
[0012] In one embodiment, in conjunction with the above embodiments, all the buffer components are in the shape of a prism, and the base area of the buffer component is 4 cm². 2 ~400cm 2 The height of the buffer is 1mm to 10mm.
[0013] In one embodiment, in conjunction with the above embodiments, the buffer members are all cylindrical, the bottom diameter of the buffer member is 2cm to 20cm, and the height of the buffer member is 1mm to 10mm.
[0014] In one embodiment, in conjunction with the above embodiments, the number of buffer components arranged on the base per unit area is 4 to 20.
[0015] The beneficial effects of the technical solutions provided in this application include:
[0016] This embodiment of the application, by distributing the cushioning components on a base, prevents leakage of the cushioning material and better protects the surface and performance of fragile items such as electronic products. Simultaneously, the rational arrangement of these components evenly distributes pressure, resulting in a more uniform cushioning effect and preventing damage caused by excessive localized pressure, thus improving the reliability of the cushioning protection. Furthermore, the base design reduces the amount of cushioning components used while maintaining cushioning effectiveness, thereby saving material costs. Compared to traditional foam, less material is needed for the same cushioning effect, contributing to lower production costs for electronic devices. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 A separator gasket provided in an embodiment of this application;
[0019] Figure 2 Another separator provided in the embodiments of this application;
[0020] Figure 3 This is yet another type of separator provided in the embodiments of this application.
[0021] In the picture: 1. Base; 2. Buffer. Detailed Implementation
[0022] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present application.
[0023] Currently, cushioning materials are typically made of foam, but some foam production processes use environmentally polluting chemical foaming agents such as Freon. These substances damage the ozone layer and exacerbate global warming. Even though some companies use relatively environmentally friendly carbon dioxide foaming technology, the energy consumption during production is still significant, and it still has some environmental impact. The unique structure of foam makes recycling difficult. Current recycling processes are complex and costly, resulting in a large amount of waste foam being difficult to effectively recycle and mostly ending up in landfills or incinerators. Landfills consume vast amounts of land resources, and foam degrades extremely slowly; incineration produces harmful gases, polluting the atmosphere.
[0024] Meanwhile, plasticizers in foam can leak during long-term storage, leaving ink stains on the screen surface and causing damage. On the other hand, the manufacture of electronic devices requires a large amount of cushioning material, which increases the production cost of electronic devices.
[0025] This application provides a separator pad that can solve the technical problems of insufficient stability and large amount of buffer material in the prior art.
[0026] Figure 1 A separator gasket is provided as an embodiment of this application. Figure 1 As shown, the separator includes: a base 1, which is made of anti-static material; and multiple buffers 2, which are all fixed to the same surface of the base 1 and are arranged at intervals. The buffers 2 are made of a composite material composed of plant polysaccharide aerogel, expandable polystyrene, polypropylene, polyurethane, and a copolymer of acetic acid and vinyl acetate.
[0027] Specifically, the buffer 2 in this embodiment is made of environmentally friendly composite materials, and also uses degradable or recyclable materials to improve the environmental performance of the buffer 2 and reduce its impact on the environment. Furthermore, the base 1 can be made of non-woven fabric or kraft paper. On the one hand, both non-woven fabric and kraft paper have certain anti-static properties, effectively preventing static electricity from damaging fragile items such as electronic products. On the other hand, both non-woven fabric and kraft paper have good stiffness, maintaining the flatness of the base 1 and preventing it from curling, ensuring the stability and reliability of the separator. Furthermore, both non-woven fabric and kraft paper are degradable materials, meeting environmental protection requirements and reducing environmental pollution. In some other embodiments of this application, other materials can also be used to prepare the base 1, as long as they meet the characteristics of being anti-static and having a certain degree of stiffness; this is not limited here.
[0028] Because the separator gaskets provided in this application are all made of environmentally friendly, natural materials, there is no risk of other substances leaching out. This avoids the problem of traditional foam leaking plasticizers, which can cause ink stains on the screen surface and thus damage. Therefore, they better protect the surface and performance of fragile items such as electronic products. At the same time, the separator gaskets have a certain degree of elasticity and softness, which can cushion the impact of external forces, effectively protecting the isolated objects from mechanical damage. This better meets the cushioning protection needs of fragile items such as electronic products during transportation, warehousing, and sales.
[0029] In the embodiments of this application, a plurality of buffers 2 are arranged in a matrix, and the spacing between each buffer 2 and its adjacent buffers 2 in the horizontal and vertical directions is equal.
[0030] Specifically, this arrangement ensures that the buffer elements 2 are evenly distributed on the base 1, with equal spacing between each buffer element 2. This guarantees that when subjected to external impact, the pressure is evenly distributed across each buffer element 2, preventing damage to the item due to excessive local pressure. Furthermore, the use of the separating gaskets provided in this embodiment reduces the amount of buffer material used in manufacturing the buffer elements 2 while maintaining the buffering effect, thereby saving material costs.
[0031] Figure 2 Another separator provided for embodiments of this application. Figure 1As shown in the embodiment of this application, multiple buffers 2 are arranged in a spiral pattern. One buffer 2 is located at the center of the base 1, and multiple buffers 2 spirally surround the buffer 2 located at the center of the base 1. The interval between each buffer 2 and its adjacent buffer 2 is equal.
[0032] Specifically, the spiral arrangement can achieve more distribution of buffer components 2 in a limited space, which is suitable for narrow electronic devices. In practical applications, the distribution of buffer components 2 can be adjusted according to the distribution and size of the installation space inside the electronic device to adapt to electronic devices of different specifications.
[0033] In some other embodiments of this application, the multiple buffers 2 can also be arranged in a honeycomb pattern or a triangular mesh pattern, as long as the buffering performance of the separator pads can be met, and no limitation is made here.
[0034] In this embodiment of the application, the separator further includes: a top cover, which is fixed to the end of the buffer member 2 away from the base 1, the buffer member 2 is sandwiched between the top cover and the base 1, and the ends of the multiple buffer members 2 away from the base 1 are located on the same horizontal plane.
[0035] Specifically, the top cover further ensures the stability of the buffer 2 under external impact, fully utilizing its buffering effect and providing a more uniform and stable buffering effect. Simultaneously, the buffer 2 is sandwiched between the top cover and the base 1, preventing damage to other internal components of the electronic device from direct contact with the buffer 2, and also preventing a decrease in the buffering effect due to deformation of the buffer 2 caused by external forces.
[0036] In this embodiment, the material of the top cover is the same as that of the base 1, and the materials of the base 1 and the top cover are non-woven fabric or kraft paper.
[0037] The top cover and base 1 are made of non-woven fabric or kraft paper. In addition to having certain anti-static properties and a certain degree of rigidity, using the same material for the top cover and base 1 can reduce the material cost of the overall separating gasket, and make the structure simple, easy to process and assemble.
[0038] In this embodiment, one end of the buffer 2 is bonded to the base 1, and the other end of the buffer 2 is bonded to the top cover.
[0039] Specifically, adhesive bonding enhances the overall integrity of the spacer, making it more stable during use. Other fixing methods may also be used in some other embodiments of this application, and are not limited here.
[0040] In the embodiments of this application, the interval between two adjacent buffers 2 is 5cm to 30cm.
[0041] Therefore, on the one hand, there is a certain gap between two adjacent buffer components 2, which can ensure that the amount of buffer material used in the preparation of buffer component 2 is small, avoid unnecessary material waste, and optimize costs. On the other hand, the gap between two adjacent buffer components 2 will not be too large, thus ensuring the buffering effect of the separator pad.
[0042] In this embodiment, the buffer element 2 is prismatic in shape, and the base area of the buffer element 2 is 4 cm². 2 ~400cm 2 The height of buffer 2 is 1mm to 10mm.
[0043] Figure 3 This application provides yet another type of spacer. According to... Figure 3 As shown in the embodiments of this application, the buffer members 2 are all cylindrical, with a bottom diameter of 2cm to 20cm and a height of 1mm to 10mm.
[0044] In practical applications, the shape and size of the buffer 2 can be adjusted according to the installation space inside the electronic device, so that the buffer 2 provided in this application embodiment can be applied to different scenarios.
[0045] In this embodiment of the application, the number of buffer members 2 arranged on the base 1 per unit area is 4 to 20.
[0046] Specifically, each unit area is per square meter. In actual application, the number of buffers 2 can be adjusted according to the installation space inside the electronic device, so that the buffers 2 provided in this application embodiment can be applied to different scenarios. Here, the shape, number and size of the buffers 2 are no longer limited.
[0047] This embodiment of the application, by distributing the cushioning elements 2 on a base 1, avoids leakage of the cushioning material and better protects the surface and performance of fragile items such as electronic products. Simultaneously, the reasonable arrangement of these elements in this embodiment evenly distributes pressure, resulting in a more uniform cushioning effect and preventing damage caused by excessive local pressure, thus improving the reliability of the cushioning protection. Furthermore, the base 1 design reduces the amount of cushioning elements 2 used while maintaining the cushioning effect, thereby saving material costs. Compared to traditional foam, the cushioning elements 2 require less material to achieve the same cushioning effect, helping to reduce the production cost of electronic devices.
[0048] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0049] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0050] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
Claims
1. A separator gasket, characterized in that, The separator includes: The base (1) is made of an anti-static material; and Multiple buffer elements (2) are fixed to the same surface of the base (1) and are arranged at intervals. The multiple buffer elements (2) are arranged in a matrix. The interval between each buffer element (2) and its adjacent buffer elements (2) in the horizontal and vertical directions is equal. Alternatively, the multiple buffer elements (2) are arranged in a spiral. One buffer element (2) is located at the center of the base (1), and the multiple buffer elements (2) spirally surround the buffer element (2) located at the center of the base (1). The interval between each buffer element (2) and its adjacent buffer elements (2) is equal. The top cover is fixed to the end of the buffer (2) away from the base (1), the buffer (2) is sandwiched between the top cover and the base (1), and the ends of multiple buffers (2) away from the base (1) are located on the same horizontal plane; The interval between two adjacent buffer components (2) is 5cm to 30cm.
2. A separator gasket according to claim 1, characterized in that, The material of the top cover is the same as that of the base (1), and the materials of the base (1) and the top cover are non-woven fabric or kraft paper.
3. A separator gasket according to claim 1, characterized in that, One end of the buffer (2) is attached to the base (1), and the other end of the buffer (2) is attached to the top cover.
4. A separator gasket according to claim 1, characterized in that, The buffer components (2) are all cylindrical in shape, and the base area of each buffer component (2) is 4 cm². 2 ~400cm 2 The height of the buffer (2) is 1mm~10mm.
5. A separator gasket according to claim 1, characterized in that, The buffer components (2) are all cylindrical, with a bottom diameter of 2cm to 20cm and a height of 1mm to 10mm.
6. A separator gasket according to claim 1, characterized in that, The number of buffer pieces (2) arranged on the base (1) per unit area is 4 to 20.