An integrated device for layered storage of curing agent and diluent

Abstract

This invention provides an integrated device for layered storage of curing agent and diluent, belonging to the technical field of storage devices. It includes a storage tank comprising a top end cap, a bottom end cap, and a cylindrical body. The top and bottom end caps are respectively installed at the top and bottom of the cylindrical body. A partition plate slidably connected within the cylindrical body divides the storage chamber into a curing agent chamber and a diluent chamber. A hydraulic adjusting component for adjusting the storage volume of the curing agent and diluent chambers is installed at the bottom of the partition plate. The hydraulic adjusting component includes a hydraulic telescopic rod and a hydraulic control box. A support assembly is installed at the bottom of the storage tank, and the hydraulic control box is connected to the support assembly. The top of the hydraulic telescopic rod is connected to the partition plate, and the bottom passes through the bottom end cap and connects to the hydraulic control box. Detection devices for assisting in material addition are installed on the cylindrical body and the hydraulic control box. This invention, through the setting of the hydraulic adjusting component, enables the device to stably adjust the storage volume of the curing agent and diluent chambers.

Description

Technical Field

[0001] This utility model belongs to the field of storage device technology, and more specifically, it relates to an integrated device for layered storage of curing agent and diluent. Background Technology

[0002] In chemical production and related storage processes, workers often face many challenging problems in order to properly store two important chemical raw materials: curing agents and diluents. At this time, it is necessary to use an integrated device for layered storage of curing agents and diluents to achieve layered storage of curing agents and diluents, so as to adjust the storage space ratio of the two according to actual production needs.

[0003] Traditional storage equipment for curing agents and diluents lacks a stable volume adjustment mechanism and convenient material filling and unloading settings. As a result, during daily storage and retrieval, the lack of a function to expel air from the chamber during filling makes it difficult for air to escape smoothly, leading to significant resistance during material filling and making it difficult to inject smoothly. Similarly, during unloading, the placement of the filling port on the periphery makes discharge equally difficult. Furthermore, when it is necessary to change the storage volume, the traditional device, due to its unreasonable structure, cannot guarantee the stability of the adjustment process. This results in prolonged operation time during production due to difficulties in material filling and unloading. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides an integrated device for layered storage of curing agent and diluent, which solves the technical problem that traditional curing agent and diluent storage equipment in the prior art lacks a stable volume adjustment mechanism and convenient material filling and unloading settings, resulting in the inability to smoothly expel air from the cavity.

[0005] The purpose and effect of this utility model's integrated device for layered storage of curing agent and diluent are achieved by the following specific technical means:

[0006] A device for layered storage of curing agent and diluent includes a storage tank, the storage tank including a top end cap, a bottom end cap and a cylinder, the top end cap and the bottom end cap being respectively installed at the top and bottom of the cylinder;

[0007] The cylinder is slidably connected to a partition plate for dividing the storage chamber into a curing agent chamber and a diluent chamber. A hydraulic adjusting component for adjusting the storage volume of the curing agent chamber and the diluent chamber is installed at the bottom of the partition plate.

[0008] The hydraulic adjustment component includes a hydraulic telescopic rod and a hydraulic control box. A support assembly is installed at the bottom of the storage tank. The hydraulic control box is connected to the support assembly. The top of the hydraulic telescopic rod is connected to the isolation plate, and the bottom passes through the bottom end cap and is connected to the hydraulic control box.

[0009] The cylinder and the hydraulic control box are equipped with detection devices for assisting in material feeding.

[0010] According to a preferred embodiment, the curing agent chamber is located above the diluent chamber, and two sets of loading and unloading ports are symmetrically opened on the top sealing head. Copper sealing rings and first ceramic sealing rings are respectively installed on the two sets of loading and unloading ports.

[0011] According to a preferred embodiment, a first sealing plug is installed on the loading and unloading port where the copper sealing ring is installed, and a conveying pipe is inserted into another set of loading and unloading ports where the first ceramic sealing ring is installed.

[0012] One end of the delivery pipe passes through the isolation plate and is connected to the bottom of the isolation plate, while the other end is fitted with a second sealing plug.

[0013] According to a preferred embodiment, the detection element is installed in both the curing agent chamber and the diluent chamber. The detection element includes a liquid level sensor and a temperature sensor. The liquid level sensor is installed at the bottom of the top end cap and the bottom of the isolation plate, respectively, and the temperature sensor is installed at the top of the isolation plate and the top of the bottom end cap, respectively.

[0014] According to a preferred embodiment, the support assembly includes a first support frame and a second support frame;

[0015] The top of the first support frame is connected to the storage tank, and a rubber gasket is installed at the bottom. Five sets of mounting holes are evenly opened on the base of the first support frame.

[0016] The second support frame is disposed inside the first support frame, and five sets of support feet for positioning are evenly arranged around the second support frame. The second support frame is mounted on the top of the base through the five sets of support feet.

[0017] According to a preferred embodiment, the bottom of the hydraulic control box is connected to the top of the second support frame, a buzzer and a warning light are installed on the top of the hydraulic control box, and a controller is installed on one side of the hydraulic control box.

[0018] According to a preferred embodiment, a protective rod is provided around the hydraulic telescopic rod, one end of which is connected to the bottom end cap, and the other end is equipped with a second ceramic sealing ring.

[0019] According to a preferred embodiment, the cylinder is provided with an installation groove, and a transparent observation plate for observing the liquid level depth is installed in the installation groove.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. This utility model, through the setting of hydraulic adjustment components, enables the device to stably adjust the storage volume of the curing agent chamber and the diluent chamber, thereby improving the applicability of the device. The device can control the extension and retraction of the hydraulic telescopic rod through the hydraulic control box to change the position of the isolation plate in the cylinder, thereby adjusting the space size of the two chambers. This allows the device to meet the different needs for the storage amount of curing agent and diluent in different production scenarios, improving the device's ability to cope with diverse production needs.

[0022] 2. When using this device, the symmetrically opened loading and unloading ports on the top end cap, along with corresponding sealing rings, sealing plugs, and conveying pipes, enable convenient material feeding and unloading operations. This makes the material entry and exit process smoother, improving the device's practicality. Furthermore, by installing detection devices on the cylinder and hydraulic control box to assist in material feeding, the device can monitor the liquid level and temperature of the material inside the chamber. This not only helps control the feeding amount and prevent overflow or insufficient feeding, but also allows for timely detection of material deterioration caused by abnormal temperatures, ensuring the safety and stability of material storage and improving the device's reliability in material storage management. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the assembled structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0025] Figure 3 This is a front view of the present invention;

[0026] Figure 4 This is a cross-sectional view of the present invention;

[0027] Figure 5 This is a schematic diagram of the controller principle.

[0028] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0029] 11. Top end cap; 12. Bottom end cap; 13. Cylinder; 14. Isolation plate; 15. Hydraulic telescopic rod; 16. Hydraulic control box; 17. First support frame; 18. Second support frame; 19. Rubber gasket; 21. Support foot; 22. Copper sealing ring; 23. First ceramic sealing ring; 24. First sealing plug; 25. Second sealing plug; 26. Second ceramic sealing ring; 27. Delivery pipe; 28. Liquid level sensor; 29. ​​Temperature sensor; 31. Buzzer; 32. Warning light; 33. Controller; 34. Protective rod; 35. Transparent observation plate. Detailed Implementation

[0030] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the technical solution of this utility model, but should not be used to limit the scope of protection of this utility model.

[0031] Example:

[0032] like Figures 1 to 5 As shown, this utility model provides an integrated device for layered storage of curing agent and diluent. First, the storage tank is the core of the entire device; it consists of a top end cap 11, a bottom end cap 12, and a cylinder 13; the top end cap 11 and the bottom end cap 12 are respectively installed at the top and bottom of the cylinder 13; through this structural arrangement, a closed and stable storage space can be created for the entire storage device, enabling the device to safely and reliably store curing agent and diluent, thus improving the stability and sealing of the device in terms of storage function.

[0033] Next, the partition plate 14 that is slidably connected inside the cylinder 13 is crucial; by setting the partition plate 14, the storage chamber can be divided into a curing agent chamber and a diluent chamber, enabling the device to achieve layered storage of two chemical raw materials, thus improving the device's ability to classify and store materials.

[0034] The hydraulic adjustment components installed at the bottom of the isolation plate 14 include a hydraulic telescopic rod 15 and a hydraulic control box 16. The device can adjust the position of the isolation plate 14 by controlling the extension and retraction of the hydraulic telescopic rod 15 through the hydraulic control box 16, thereby changing the storage volume of the curing agent chamber and the diluent chamber. This allows the device to adjust the storage space of the two materials according to actual production needs, improving the adaptability of the device to meet storage needs in different production scenarios.

[0035] The support assembly includes a first support frame 17 and a second support frame 18. The top of the first support frame 17 is connected to the storage tank, and a rubber gasket 19 is installed at the bottom. Five sets of mounting holes are evenly distributed on its base. The second support frame 18 is disposed inside the first support frame 17 and is mounted on the top of the base via five sets of positioning support feet 21. The support feet 21 not only provide support but also provide positioning. By fixing the support assembly with bolts, it can provide support for the storage tank, enabling the device to be placed stably and preventing it from tipping over, thus improving the device's stability. The rubber gasket installed on the top of the first support frame 17 reduces friction on the storage tank during operation and extends the service life of the device.

[0036] The hydraulic control box 16 is connected to the support assembly, and the top of the hydraulic telescopic rod 15 is connected to the isolation plate 14, while the bottom passes through the bottom end cap 12 and is connected to the hydraulic control box 16. This connection method enables the hydraulic adjustment component to function. The device can control the position of the isolation plate 14 through this connection structure, allowing the device to adjust the volume of the two cavities and improving the device's ability to adjust volume accuracy.

[0037] The detection devices installed on the cylinder 13 and the hydraulic control box 16 are equally important; by setting up the detection devices, the material feeding process can be assisted, relevant data can be monitored, and the device can perform material feeding operations more scientifically.

[0038] like Figures 2 to 4 As shown, the curing agent chamber is located above the diluent chamber, and two assembly discharge ports are symmetrically opened on the top end cap 11. A copper sealing ring 22 and a first ceramic sealing ring 23 are respectively installed on the two assembly discharge ports. Through the setting of such loading and unloading ports and sealing rings, the loading and unloading requirements of different materials can be met, and good sealing performance can be ensured, so that the device can smoothly carry out material filling and unloading operations, improving the convenience and sealing performance of the device in material loading and unloading.

[0039] The loading and unloading port equipped with a copper sealing ring 22 is fitted with a first sealing plug 24. Another loading and unloading port equipped with a first ceramic sealing ring 23 has a conveying pipe 27 inserted inside. One end of the conveying pipe 27 passes through the isolation plate 14 and connects to the bottom of the isolation plate 14, and the other end is fitted with a second sealing plug 25. Through this loading and unloading structure, the device can realize the conveying and sealing preservation of materials between different cavities, enabling the device to complete the transfer and storage of materials, thus improving the efficiency and safety of the device in material conveying and storage.

[0040] like Figure 2 , Figure 4 As shown, a liquid level sensor 28 and a temperature sensor 29 are installed in both the curing agent chamber and the diluent chamber. The liquid level sensor 28 is installed at the bottom of the top end cap 11 and the bottom of the isolation plate 14, respectively, and the temperature sensor 29 is installed at the top of the isolation plate 14 and the top of the bottom end cap 12, respectively. Through the setting of these sensors, the liquid level and temperature of the materials in the two chambers can be monitored, enabling the device to detect abnormalities in a timely manner, prevent potential problems in advance, and improve the device's ability to monitor material status and provide early warning of risks. The liquid level sensor 28 can be an XM-XY300 series liquid level sensor, and the temperature sensor 29 can be a K-type thermocouple.

[0041] The protective rod 34 is installed around the hydraulic telescopic rod 15. One end is connected to the bottom end cap 12, and the other end is equipped with a second ceramic sealing ring 26. The protective rod 34 can protect the hydraulic telescopic rod 15, prevent the diluent from seeping in, ensure the sealing of the telescopic rod, enable the device to operate stably for a long time, and improve the reliability of the device in terms of component protection.

[0042] like Figure 1As shown, a transparent observation plate 35 for observing the liquid level is installed in the mounting slot on the cylinder 13; the device can intuitively observe the liquid level of the material in the cavity through the transparent observation plate 35, making the device more convenient for liquid level observation, improving the convenience of the device for liquid level observation operation, and enhancing the intuitiveness of the device for liquid level monitoring.

[0043] like Figures 1 to 4 As shown, the buzzer 31 and warning light 32 installed on the top of the hydraulic control box 16, and the controller 33 installed on one side, further enhance the functionality of the device. The controller 33, acting as the brain of the entire device, is responsible for receiving data from the level sensor 28 and temperature sensor 29, and analyzing and processing it according to preset programs and parameters. When the data detected by the sensors exceeds the normal range, the controller 33 will react. At this time, the buzzer 31 will emit a sharp sound, and the warning light 32 will flash a bright light to attract the operator's attention. When the level sensor 28 detects that the liquid level in the curing agent chamber or diluent chamber has reached the warning height, or the temperature sensor 29 detects an abnormal temperature inside the chamber, the buzzer 31 and warning light 32 will immediately activate, promptly informing the operator of a potential problem. This audible and visual alarm mechanism allows the operator to detect abnormal conditions in the operation of the device at the first moment, thereby taking corresponding measures to avoid adverse consequences such as material spillage and deterioration caused by failure to detect problems in time, further enhancing the device's early warning and handling capabilities in response to emergencies. The controller 33 can be a WX3500H controller.

[0044] The controller 33 can also control the hydraulic control box 16 to raise and lower the hydraulic telescopic rod 15, thereby changing the volume of the cavity.

[0045] The specific usage and function of this embodiment are as follows:

[0046] Volume adjustment: When actual production needs change and the volume of the curing agent chamber and the diluent chamber needs to be adjusted, the operator sends a command to the hydraulic control box 16 through the operation controller 33; after the controller 33 processes the command according to the set program, the hydraulic control box 16 drives the hydraulic telescopic rod 15 to extend and retract; the extension and retraction of the hydraulic telescopic rod 15 causes the isolation plate 14 to slide up and down in the cylinder 13, thereby changing the storage volume of the curing agent chamber and the diluent chamber to meet the storage requirements of the two materials under different production scenarios.

[0047] During the operation of the device, the liquid level sensor 28 monitors the liquid level in the curing agent chamber and the diluent chamber, and the temperature sensor 29 monitors the temperature inside the chamber. These sensors feed the data back to the controller 33. When the liquid level reaches the preset warning height or the temperature is abnormal, the controller 33 will immediately trigger the buzzer 31 to emit a sharp sound and illuminate the warning light 32 to remind the operator that there is a potential problem with the device so that appropriate measures can be taken in time.

[0048] Curing agent feeding: Open the first sealing plug 24 on the loading and unloading port equipped with the copper sealing ring 22 to add curing agent into the curing agent chamber through the loading and unloading port; after adding, tighten the first sealing plug 24 again to ensure good sealing and prevent curing agent leakage or volatilization.

[0049] Diluent feeding: First, open the second sealing plug 25 installed at one end of the conveying pipe 27 that passes through the loading and unloading port of the first ceramic sealing ring 23, and then convey the diluent to the lower diluent chamber through the conveying pipe 27; after feeding is completed, tighten the second sealing plug 25 to ensure sealing.

[0050] Discharge operation: During discharge, depending on the actual needs, if the curing agent is to be discharged, open the corresponding first sealing plug 24 and insert the water pump to discharge the material; if the diluent is to be discharged, open the second sealing plug 25 and insert the water pump, which requires a slightly longer pipe. During the discharge process, the liquid level change can be observed through the transparent observation plate 35 or the liquid level sensor 28 to understand the discharge progress.

[0051] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments.

Claims

1. A device for layered storage of curing agent and diluent, comprising a storage tank, characterized in that: The storage tank includes a top end cap (11), a bottom end cap (12), and a cylindrical body (13), wherein the top end cap (11) and the bottom end cap (12) are respectively installed at the top and bottom of the cylindrical body (13); The cylinder (13) is slidably connected to a partition plate (14) for dividing the storage chamber into a curing agent chamber and a diluent chamber. The bottom of the partition plate (14) is equipped with a hydraulic adjusting component for adjusting the storage volume of the curing agent chamber and the diluent chamber. The hydraulic adjustment component includes a hydraulic telescopic rod (15) and a hydraulic control box (16). A support assembly is installed at the bottom of the storage tank. The hydraulic control box (16) is connected to the support assembly. The top of the hydraulic telescopic rod (15) is connected to the isolation plate (14), and the bottom passes through the bottom end cap (12) and is connected to the hydraulic control box (16). Multiple sets of detection devices for assisting material feeding are installed on the cylinder (13) and the hydraulic control box (16).

2. The integrated device for layered storage of curing agent and diluent according to claim 1, characterized in that: The curing agent chamber is located above the diluent chamber. Two sets of loading and unloading ports are symmetrically opened on the top sealing head (11). Copper sealing rings (22) and first ceramic sealing rings (23) are respectively installed on the two sets of loading and unloading ports.

3. The integrated device for layered storage of curing agent and diluent according to claim 2, characterized in that: The loading and unloading port with the copper sealing ring (22) installed is fitted with a first sealing plug (24), and the loading and unloading port with the first ceramic sealing ring (23) installed is fitted with a conveying pipe (27). One end of the conveying pipe (27) passes through the isolation plate (14) and is connected to the bottom of the isolation plate (14), and the other end is fitted with a second sealing plug (25).

4. The integrated device for layered storage of curing agent and diluent according to claim 3, characterized in that: The detection element is installed in both the curing agent chamber and the diluent chamber. The detection element includes a liquid level sensor (28) and a temperature sensor (29). The liquid level sensor (28) is installed at the bottom of the top end cap (11) and the bottom of the isolation plate (14), respectively. The temperature sensor (29) is installed at the top of the isolation plate (14) and the top of the bottom end cap (12), respectively.

5. The integrated device for layered storage of curing agent and diluent according to claim 1, characterized in that: The support assembly includes a first support frame (17) and a second support frame (18); The top of the first support frame (17) is connected to the storage tank, and a rubber gasket (19) is installed at the bottom. Five sets of mounting holes are evenly opened on the base of the first support frame (17). The second support frame (18) is disposed inside the first support frame (17). Five sets of support feet (21) for positioning are evenly arranged around the second support frame (18). The second support frame (18) is mounted on the top of the base through the five sets of support feet (21).

6. The integrated device for layered storage of curing agent and diluent according to claim 5, characterized in that: The bottom of the hydraulic control box (16) is connected to the top of the second support frame (18). A buzzer (31) and a warning light (32) are installed on the top of the hydraulic control box (16). A controller (33) is installed on one side of the hydraulic control box (16).

7. The integrated device for layered storage of curing agent and diluent according to claim 6, characterized in that: The hydraulic telescopic rod (15) is provided with a protective rod (34) around its periphery. One end of the protective rod (34) is connected to the bottom end cap (12), and the other end is equipped with a second ceramic sealing ring (26).

8. The integrated device for layered storage of curing agent and diluent according to claim 1, characterized in that: An installation groove is provided on the cylinder (13), and a transparent observation plate (35) for observing the liquid level is installed in the installation groove.

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