A conveying device for the production and processing of low-hertz mineralized trace element filter cartridges

Abstract

This utility model discloses a conveying device for the production and processing of low-hertz mineralized trace element filter cartridges, relating to the field of filter cartridge conveying technology. It includes a base and supporting legs fixed to the bottom of the base. The base is fixedly connected to a fixed frame, which has two symmetrically arranged synchronous conveying mechanisms. A deflection adjustment mechanism is provided between the synchronous conveying mechanisms and the base. A waste conveying mechanism is provided on the fixed frame. This utility model allows for the adjustment of the angle of the synchronous conveying mechanisms by setting the deflection adjustment mechanism. Combined with the two synchronous conveying mechanisms, it enables the centered positioning and conveying of filter cartridges of different diameters. The waste conveying mechanism collects and conveys waste materials that fall during filter cartridge conveying, increasing the adaptability of filter cartridge production and conveying.

Description

Technical Field

[0001] This utility model relates to the field of filter element conveying technology, specifically a conveying device for the production and processing of low-hertz mineralized trace element filter elements. Background Technology

[0002] On a filter cartridge production line, filter cartridge housings (usually cylindrical) need to move between different stations to complete operations such as filling filter media, installing end caps, sealing testing, and packaging. Currently common conveying methods, such as roller conveyors, belt conveyors, or manual handling, have significant shortcomings when handling such cylindrical workpieces. Poor size adaptability: Fixed-width conveyor belts or roller conveyors can usually only accommodate filter elements of a single or small range of diameters. When the production line needs to switch to producing filter elements of different specifications (diameters), it is often necessary to stop the machine to adjust the width of the conveyor equipment or replace the guide components. This results in poor flexibility, affects production efficiency, and makes it difficult to meet the flexible production needs of multiple varieties and small batches.

[0003] Insufficient conveying stability and susceptibility to deviation: Cylindrical filter elements lack effective lateral restraint on a flat conveyor belt, making them prone to rolling, shifting, or even falling off the conveyor line due to inertia or slight vibrations during transport, leading to workpiece damage or production interruption. This is especially true for semi-finished products already filled with loose filter material, where rolling and collisions can cause uneven material distribution.

[0004] Production waste (such as overflowing filter media and debris) pollutes the environment: During processes such as filter cartridge filling and vibration compaction, small amounts of granular or powdery materials often spill from the filter cartridge ports or gaps. If there is no dedicated collection design under traditional conveyor lines, this waste will fall directly onto the ground or equipment, not only wasting materials but also polluting the workshop environment, increasing the cleaning burden, and potentially affecting the operation of other equipment or the cleanliness of products.

[0005] Low automation and integration: The conveying function and auxiliary functions in the production process (such as waste collection and posture adjustment) are independent of each other and lack integrated design, which makes the production line layout complex, occupies a large area, and makes it difficult to coordinate and control each link.

[0006] Therefore, there is an urgent need for a specialized conveying device that can adapt to different filter element specifications, ensure stable conveying, and simultaneously process production waste, so as to improve the automation level and on-site management level of filter element production. Utility Model Content

[0007] This invention provides a conveying device for the production and processing of low-hertz mineralized trace element filter cartridges, which solves the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution: A conveying device for producing and processing low-hertz mineralized trace element filter cartridges includes a base and support legs fixed to the bottom of the base. The base is fixedly connected to a fixed frame, and the fixed frame is provided with two symmetrically arranged synchronous conveying mechanisms. A deflection adjustment mechanism is provided between the synchronous conveying mechanisms and the base. A waste conveying mechanism is provided on the fixed frame and is located below the synchronous conveying mechanisms. The synchronous conveying mechanisms are used to place and convey filter cartridges, the deflection adjustment mechanism is used to adjust the angle of the synchronous conveying mechanisms, and the waste conveying mechanism is used to collect and convey fallen waste.

[0009] As a preferred technical solution of this utility model, the synchronous conveying mechanism includes two deflection shafts rotatably connected to the fixed frame. The two deflection shafts are symmetrically arranged on the fixed frame. A deflection frame is fixedly connected between the two deflection shafts. A first motor is provided on the deflection frame. The output shaft of the first motor is fixedly connected to a first conveying wheel. The first conveying wheel and the deflection frame are rotatably connected. The first conveying wheel is driven by a conveyor belt. The conveyor belt is driven by a second conveying wheel. The second conveying wheel and the deflection frame are rotatably connected.

[0010] As a preferred technical solution of this utility model, the deflection adjustment mechanism includes a first deflection seat fixed on the base, the first deflection seat is rotatably connected to a linear motor, the end of the linear motor away from the first deflection seat is rotatably connected to a second deflection seat, and the second deflection seat and the deflection frame are fixedly connected.

[0011] As a preferred embodiment of this utility model, the surface of the conveyor belt is evenly distributed with a plurality of rubber anti-slip blocks.

[0012] As a preferred technical solution of this utility model, the waste conveying mechanism includes a conveying trough mounted on a fixed frame, a second motor mounted on the fixed frame, the output shaft of the second motor being fixedly connected to a first waste conveying wheel, the first waste conveying wheel being rotatably connected to the fixed frame, the first waste conveying wheel being driven by a waste conveying belt, the waste conveying belt being driven by a second waste conveying wheel, and the second waste conveying wheel being rotatably connected to the fixed frame.

[0013] The present invention has the following advantages: Compared with existing general conveyor lines, the special conveying device provided by this utility model exhibits significant advantages in terms of filter element adaptability, stability, and clean production. Its most prominent feature is the ability to adaptively, centrally, and stably convey filter elements of different diameters. By synchronously driving the synchronous conveying mechanisms on both sides to deflect inwards or outwards through a deflection adjustment mechanism (such as a linear motor), the included angle between the working surfaces of the two conveyor belts can be precisely adjusted, thus forming a variable "V" shaped groove. When conveying filter elements of different diameters, simply adjusting this angle ensures that the filter element is always supported and held in the center of the "V" shaped groove formed by the two conveyor belts. The rubber anti-slip blocks on the surface of the conveyor belts further increase friction, effectively preventing the cylindrical filter element from rolling and axially shifting during conveying, ensuring the stability and controllability of the conveying posture.

[0014] This innovative device integrates online waste collection and conveying functions, significantly improving the production environment. The waste conveying mechanism is cleverly positioned directly beneath the main conveyor belt. During filter element processing or conveying, any particles, powders, or other waste spilled from the filter elements will fall directly onto the waste conveyor belt below and be transported in real time to designated collection points (such as waste bins). This design enables simultaneous production and waste cleanup, preventing waste accumulation beneath the equipment, maintaining a clean work area, meeting the 5S management requirements of modern factories, and reducing the risk of cross-contamination of materials.

[0015] Furthermore, the device boasts a compact structure, convenient adjustment, and high reliability. The two main conveyor belts are driven by independent motors, ensuring synchronized operating speeds. Deflection adjustment utilizes linear motors and other drive methods, resulting in smooth and precise adjustment. The entire device integrates conveying, positioning adjustment, and waste collection functions, simplifying production line layout and facilitating operation and maintenance. It is particularly suitable for filter cartridge production scenarios requiring frequent product specification changes or demanding high cleanliness standards. Attached Figure Description

[0016] Figure 1 This is a first-view structural schematic diagram of a conveying device for the production and processing of low-hertz mineralized trace element filter cartridges.

[0017] Figure 2 This is a second-view structural schematic diagram of a conveying device for the production and processing of low-hertz mineralized trace element filter cartridges.

[0018] Figure 3 This is a third-view structural schematic diagram of a conveying device for the production and processing of low-hertz mineralized trace element filter cartridges.

[0019] In the diagram: 1. Base; 2. Support leg; 3. Fixing frame; 4. Synchronous conveying mechanism; 401. Deflection shaft; 402. Deflection frame; 403. First motor; 404. First conveying wheel; 405. Conveyor belt; 406. Second conveying wheel; 5. Deflection adjustment mechanism; 501. First deflection seat; 502. Linear motor; 503. Second deflection seat; 6. Waste conveying mechanism; 601. Conveying trough; 602. Second motor; 603. First waste conveying wheel; 604. Waste conveying belt; 605. Second waste conveying wheel. Detailed Implementation

[0020] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0021] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] For examples, please refer to Figures 1-3 A conveying device for the production and processing of low-hertz mineralized trace element filter cartridges includes a base 1 and a support leg 2 fixed to the bottom of the base 1. The base 1 is fixedly connected to a fixing frame 3. The fixing frame 3 is provided with two symmetrically arranged synchronous conveying mechanisms 4. A deflection adjustment mechanism 5 is provided between the synchronous conveying mechanism 4 and the base 1. The fixing frame 3 is provided with a waste conveying mechanism 6, which is located below the synchronous conveying mechanism 4. The synchronous conveying mechanism 4 is used to place and convey the filter cartridges, the deflection adjustment mechanism 5 is used to adjust the angle of the synchronous conveying mechanism 4, and the waste conveying mechanism 6 is used to collect and convey the falling waste.

[0023] The synchronous conveying mechanism 4 includes two deflection shafts 401 rotatably connected to the fixed frame 3. The two deflection shafts 401 are symmetrically arranged on the fixed frame 3. A deflection frame 402 is fixedly connected between the two deflection shafts 401. A first motor 403 is provided on the deflection frame 402. The output shaft of the first motor 403 is fixedly connected to a first conveying wheel 404. The first conveying wheel 404 and the deflection frame 402 are rotatably connected. The first conveying wheel 404 is driven by a conveyor belt 405. The conveyor belt 405 is driven by a second conveying wheel 406. The second conveying wheel 406 and the deflection frame 402 are rotatably connected.

[0024] The deflection adjustment mechanism 5 includes a first deflection seat 501 fixed on the base 1, the first deflection seat 501 is rotatably connected to a linear motor 502, the end of the linear motor 502 away from the first deflection seat 501 is rotatably connected to a second deflection seat 503, and the second deflection seat 503 and the deflection frame 402 are fixedly connected.

[0025] The surface of the conveyor belt 405 is evenly distributed with several rubber anti-slip blocks.

[0026] The waste conveying mechanism 6 includes a conveying trough 601 mounted on a fixed frame 3. A second motor 602 is mounted on the fixed frame 3. The output shaft of the second motor 602 is fixedly connected to a first waste conveying wheel 603. The first waste conveying wheel 603 is rotatably connected to the fixed frame 3. The first waste conveying wheel 603 is driven by a waste conveying belt 604. The waste conveying belt 604 is driven by a second waste conveying wheel 605. The second waste conveying wheel 605 is rotatably connected to the fixed frame 3.

[0027] The workflow of implementing this utility model is as follows: Specification adjustment: According to the diameter of the filter element to be conveyed, the linear motors 502 of the two deflection adjustment mechanisms 5 are driven to move synchronously through the control system, and the angle of the deflection frame 402 of the synchronous conveying mechanism 4 on both sides is adjusted so that the working surfaces of the two conveyor belts 405 form a suitable "V" angle, ensuring that the filter element can be stably supported in the center.

[0028] Feeding and conveying: Place the filter element (horizontally) into the "V" shaped groove formed by the two conveyor belts 405 from one end of the device. Start the first motors 403 on both sides to drive the conveyor belts 405 to run in the same direction and at the same speed, using friction to drive the filter element to be smoothly conveyed forward along the axial direction. Rubber anti-slip blocks effectively prevent the filter element from slipping or rolling.

[0029] Waste collection: During the conveying process, if filter media particles fall from the filter element, they will fall directly into the conveying trough 601 below. The second motor 602 of the waste conveying mechanism 6 is started to drive the waste conveyor belt 604 to continuously transport the fallen waste to the designated collection container at the end of the device.

[0030] Feeding and Circulation: After the filter element is conveyed to the next station, it is either removed or automatically slides into a designated position, completing one conveying cycle. The device operates continuously, achieving continuous, stable, and clean conveying of the filter elements.

[0031] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A conveying device for the production and processing of low-hertz mineralized trace element filter cartridges, comprising a base and support legs fixed to the bottom of the base, characterized in that, The base is fixedly connected to the fixing frame, which is equipped with two symmetrically arranged synchronous conveying mechanisms. A deflection adjustment mechanism is provided between the synchronous conveying mechanism and the base. A waste conveying mechanism is provided on the fixing frame and is located below the synchronous conveying mechanism. The synchronous conveying mechanism is used to place and convey the filter element, the deflection adjustment mechanism is used to adjust the angle of the synchronous conveying mechanism, and the waste conveying mechanism is used to collect and convey the falling waste.

2. The conveying device for producing and processing low-Hertz mineralized trace element filter elements according to claim 1, characterized in that, The synchronous conveying mechanism includes two deflection shafts rotatably connected to the fixed frame. The two deflection shafts are symmetrically arranged on the fixed frame. A deflection frame is fixedly connected between the two deflection shafts. A first motor is provided on the deflection frame. The output shaft of the first motor is fixedly connected to a first conveyor wheel. The first conveyor wheel is rotatably connected to the deflection frame. The first conveyor wheel is driven by a conveyor belt. The conveyor belt is driven by a second conveyor wheel. The second conveyor wheel is rotatably connected to the deflection frame.

3. The conveying device for producing and processing low-Hertz mineralized trace element filter elements according to claim 2, characterized in that, The deflection adjustment mechanism includes a first deflection seat fixed on the base, the first deflection seat being rotatably connected to a linear motor, the end of the linear motor away from the first deflection seat being rotatably connected to a second deflection seat, and the second deflection seat and the deflection frame being fixedly connected.

4. The conveying device for producing and processing low-Hertz mineralized trace element filter elements according to claim 2, characterized in that, The surface of the conveyor belt is evenly distributed with several rubber anti-slip blocks.

5. The conveying device for producing and processing low-Hertz mineralized trace element filter elements according to claim 4, characterized in that, The waste conveying mechanism includes a conveying trough mounted on a fixed frame. A second motor is mounted on the fixed frame. The output shaft of the second motor is fixedly connected to a first waste conveying wheel. The first waste conveying wheel is rotatably connected to the fixed frame. The first waste conveying wheel is driven by a waste conveying belt. The waste conveying belt is driven by a second waste conveying wheel. The second waste conveying wheel is rotatably connected to the fixed frame.

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