Automatic feeding mechanism of water heating valve

Abstract

The utility model belongs to the technical field of water heating valve production, especially relate to a kind of automatic feeding mechanism for water heating valve production, conveying belt is the horizontal conveying carrier of water heating valve body, for conveying water heating valve body, support plate is fixedly installed at the both ends of conveying belt, support frame is fixedly connected at the bottom of support plate, provide firm support for entire feeding mechanism, make conveying belt keep horizontal working condition, guide component is fixedly set in the upper middle part of conveying belt, for guiding the parts in conveying process, prevent it from deviating from conveying path, adjusting component is symmetrically set in conveying belt upper, and located at the both sides of guide component, can adjust interval according to the size of different water heating valve body, realize the limiting of valve body, placing rack is set in the side of conveying belt, as the installation carrier of screw conveying component, screw conveying component is installed on placing rack, for automatically sorting the valve body of batch input, and stably conveyed to the input end of conveying belt.

Description

Technical Field

[0001] This utility model belongs to the field of water heating valve production technology, and in particular relates to an automatic feeding mechanism for water heating valve production. Background Technology

[0002] In the production process of plumbing valves, the valve body needs to be conveyed after processing to facilitate subsequent assembly and other processes. Currently, existing feeding mechanisms are typically only suitable for single-specification plumbing valve components. When conveying components of different specifications, corresponding conveying components need to be changed, which is cumbersome and lacks versatility. Therefore, there is a need for an automatic feeding mechanism for plumbing valve production that can achieve automated feeding, stable conveying, and high versatility. Utility Model Content

[0003] The purpose of this utility model is to address the aforementioned technical problems by providing an automatic feeding mechanism for the production of water heating valves, thereby solving the problems mentioned in the background art.

[0004] In view of this, the present invention provides an automatic feeding mechanism for the production of water heating valves, wherein support plates are provided at both ends of the conveyor belt, and a support frame is fixedly connected to the bottom of the support plates; A guide assembly is fixedly installed at the top center of the conveyor belt; Adjustment components: Several sets of adjustment components are symmetrically arranged above the conveyor belt, and the adjustment components are located on both sides of the guide components; A placement rack is provided on one side of the conveyor belt, and a screw conveyor assembly is provided on the placement rack.

[0005] In the above technical solution, the adjustment component further includes: Connecting brackets: Two connecting brackets are fixedly installed on the support plate; A fixed frame is fixedly installed on the connecting frame; An adjusting rod is threaded onto the fixing bracket; An adjusting plate is fixedly connected to one end of each adjusting rod near the guide assembly.

[0006] In the above technical solution, the guiding component further includes: Guide plates, two guide plates are symmetrically arranged in the upper middle part of the conveyor belt; Mounting bracket, the mounting bracket is fixedly connected to the two opposite ends of the two support plates; The mounting plate has two mounting plates fixedly connected to the bottom of the mounting frame, and each mounting plate is fixedly connected to two guide plates.

[0007] In the above technical solution, the spiral conveying assembly further includes: Rotating plate; a rotating plate is connected inside the placement rack. A rotary motor is installed at the bottom of the rotating plate, and the output shaft of the rotary motor is fixedly connected to the rotating plate. The first partition is provided above the rotating plate and is located inside the placement rack. The first partition has a first opening. The second partition is provided above the rotating plate and is located inside the first partition. The second partition has a second opening. A first spiral conveying channel is formed between the placement rack and the first partition, communicating with the first opening; The second spiral conveying channel is formed between the first partition and the second partition, and communicates with the second opening. The placement channel is formed inside the second partition, which communicates with the first spiral conveying channel and the second spiral conveying channel; The connecting channel is fixedly connected to one side of the outer wall of the placement frame, and is respectively connected to the first spiral conveyor channel and the second spiral conveyor channel. The connecting channel is adapted to the input end of the conveyor belt.

[0008] In the above technical solution, the connecting channel is further designed to be inclined.

[0009] In the above technical solution, furthermore, the top of the placement rack, the first partition, and the second partition are fixedly connected with reinforcing plates.

[0010] In the above technical solution, furthermore, an expansion plate is provided on one side of the adjusting plate and the guide plate located at the input end of the conveyor belt.

[0011] In the above technical solution, furthermore, an inclined plate is fixedly installed on one side of the support frame at the output end of the conveyor belt.

[0012] The beneficial effects of this utility model are as follows: 1. The adjustment components are symmetrically arranged above the conveyor belt and on both sides of the guide components. The spacing can be adjusted according to the size of different water heating valve bodies to limit the valve body and prevent the valve body from tipping over during feeding. Moreover, the width of the conveying channel can be flexibly adjusted without changing the equipment to adapt to water heating valve bodies of different specifications and sizes, meet various production needs, and reduce costs.

[0013] 2. The connecting channel is set at an angle, using gravity to assist the valve body to slide down, avoiding the valve body from getting stuck in the channel and improving the smoothness of the conveying.

[0014] 3. Weld reinforcing plates to the top of the placement frame, the first partition and the second partition to enhance the overall structural strength of the screw conveyor assembly and prevent deformation and breakage caused by vibration after long-term use. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model from another perspective; Figure 3 This is a schematic diagram of the adjustment component structure of this utility model; Figure 4 This is a schematic diagram of the guide component structure of this utility model; Figure 5 This is a schematic diagram of the spiral conveyor assembly structure of this utility model; Figure 6 This is a schematic diagram of the placement rack structure of this utility model; The markings in the diagram are as follows: 1-Conveyor belt, 2-Support plate, 3-Support frame, 4-Placement frame, 5-Connecting frame, 6-Fixed frame, 7-Adjusting rod, 8-Inclined plate, 9-Adjusting plate, 10-Guide plate, 11-Mounting frame, 12-Mounting plate, 13-Rotating plate, 14-Rotating motor, 15-First partition, 16-Second partition, 17-First opening, 18-Second opening, 19-First spiral conveying channel, 20-Second spiral conveying channel, 21-Placement channel, 22-Connecting channel, 23-Reinforcing plate, 24-Expanding plate. Detailed Implementation

[0016] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0017] Example 1: This embodiment provides an automatic feeding mechanism for the production of water heating valves, including: Conveyor belt 1, with support plates 2 at both ends, and support frame 3 fixedly connected to the bottom of support plate 2; A guide component is fixedly installed at the upper center of the conveyor belt 1; Adjustment components: Several sets of adjustment components are symmetrically arranged above the conveyor belt 1, and the adjustment components are located on both sides of the guide component; Placement rack 4 is provided on one side of conveyor belt 1, and a spiral conveyor assembly is provided on placement rack 4.

[0018] As can be seen in this embodiment, the conveyor belt 1 serves as a horizontal conveyor for the valve body of the water heating valve. Support plates 2 are fixedly installed at both ends of the conveyor belt 1 to support the roller bearings and conveying structure, ensuring stable operation of the conveyor belt 1. A support frame 3 is fixedly connected to the bottom of the support plate 2, providing stable support for the entire feeding mechanism and maintaining the conveyor belt 1 in a horizontal working state. A motor bracket for the conveyor belt 1 is mounted on the support frame 3. A guide assembly is fixedly installed at the upper center of the conveyor belt 1 to guide the components during the conveying process, preventing them from deviating from the conveying path. An adjustment assembly... Symmetrically positioned above conveyor belt 1 and on both sides of the guide assembly, forming a double conveying channel, the spacing can be adjusted according to the size of different water heating valve bodies to limit the valve body and prevent it from tipping over during feeding. Moreover, the width of the conveying channel can be flexibly adjusted without changing the equipment to adapt to water heating valve bodies of different specifications and sizes, meet various production needs, and reduce costs. The placement frame 4 is set on one side of conveyor belt 1 as the mounting carrier of the screw conveyor assembly. The screw conveyor assembly is installed on the placement frame 4 to automatically sort the batch of valve bodies and smoothly convey them to the input end of conveyor belt 1.

[0019] Example 2: This embodiment provides an automatic feeding mechanism for the production of water heating valves. In addition to the technical solutions of the above embodiments, it also has the following technical features.

[0020] The adjustment components include: Connecting bracket 5: Two connecting brackets 5 are fixedly installed on the support plate 2; The fixing frame 6 is fixedly installed on the connecting frame 5; Adjusting rod 7 is threadedly connected to the fixing bracket 6; Adjusting plate 9, and two adjusting rods 7 are fixedly connected to one end of the adjusting plate 9 near the guide assembly.

[0021] As can be seen in this embodiment, there are two connecting frames 5 on one side of the adjustment component. The connecting frames 5 are bolted to the support plate 2 and are used to connect and fix the fixing frame 6. The fixing frame 6 is welded to the connecting frame 5 to provide an installation base and support for the adjustment rod 7. The adjustment rod 7 is threadedly connected to the fixing frame 6 and can move axially by rotation. The adjustment plate 9 is fixedly connected to the end of the two adjustment rods 7 near the guide component. The two adjacent adjustment plates 9 are compatible and do not contact the conveyor belt 1. The distance between the adjustment plate 9 and the guide component changes with the movement of the adjustment rod 7, thereby adjusting the width of the conveying channel.

[0022] Example 3: This embodiment provides an automatic feeding mechanism for the production of water heating valves. In addition to the technical solutions of the above embodiments, it also has the following technical features.

[0023] The guiding components include: Guide plates 10, two guide plates 10 are symmetrically arranged in the upper middle part of the conveyor belt 1; Mounting bracket 11 is fixedly connected to the two ends of the two support plates 2 that are far apart from each other; Mounting plate 12, two mounting plates 12 are fixedly connected to the bottom surface of the middle part of the mounting bracket 11, and the two mounting plates 12 are fixedly connected to the two guide plates 10 respectively.

[0024] As can be seen in this embodiment, the guide plate 10 is made of stainless steel. There are two guide plates 10, which are symmetrically arranged in the middle of the upper part of the conveyor belt 1 to form a central guide channel. The guide plates 10 do not contact the conveyor belt 1 and guide the valve body to be conveyed in a straight line. The mounting frame 11 is U-shaped and is fixedly connected to the two ends of the two support plates 2 that are far apart from each other by bolts. It spans across the upper part of the conveyor belt 1 and provides installation support for the mounting plate 12. There are two mounting plates 12, which are fixedly welded to the bottom of the middle part of the mounting frame 11 and are respectively fixedly connected to the two guide plates 10 by bolts to realize the stable installation of the guide plates 10 above the conveyor belt 1.

[0025] Example 4: This embodiment provides an automatic feeding mechanism for the production of water heating valves. In addition to the technical solutions of the above embodiments, it also has the following technical features.

[0026] The screw conveyor assembly includes: Rotating plate 13 is rotatably connected inside the placement rack 4; A rotary motor 14 is provided at the bottom of the rotating plate 13, and the output shaft of the rotary motor 14 is fixedly connected to the rotating plate 13. The first partition 15 is provided above the rotating plate 13 and is located inside the placement rack 4. The first partition 15 has a first opening 17. The second partition 16 is provided above the rotating plate 13 and is located inside the first partition 15. The second partition 16 has a second opening 18. The first spiral conveying channel 19 is formed between the placement rack 4 and the first partition 15, and communicates with the first opening 17. The second spiral conveying channel 20 is formed between the first partition 15 and the second partition 16, and communicates with the second opening 18. Placement channel 21, the interior of the second partition 16 is formed with placement channel 21 communicating with the first spiral conveying channel 19 and the second spiral conveying channel 20; Connecting channel 22: A connecting channel 22 is fixedly connected to one side of the outer wall of the placement frame 4, which communicates with the first spiral conveying channel 19 and the second spiral conveying channel 20 respectively. The connecting channel 22 is adapted to the input end of the conveyor belt 1.

[0027] As can be seen in this embodiment, the rotating plate 13 is a circular aluminum alloy plate, which is rotatably connected to the inside of the placement rack 4 via a deep groove ball bearing. It can rotate uniformly around its own axis. The bottom of the placement rack 4 is fixedly connected to a support foot and a support plate. The rotary motor 14 is fixedly installed on the support plate, and its output shaft is fixedly connected to the rotating plate 13 to provide power for the rotation of the rotating plate 13. The first partition 15 is an annular stainless steel plate, which is set above the rotating plate 13 and has a first opening 17. The second partition 16 is an annular stainless steel plate, which is set above the rotating plate 13 and located inside the first partition 15. The outer wall of the second partition 16 maintains a preset distance from the inner wall of the first partition 15. The second partition 16 has a second opening 18. The placement rack 4 and the first partition 15 are connected... A first spiral conveying channel 19 communicating with the first opening 17 is formed between the first partition 15 and the second partition 16, and a second spiral conveying channel 20 communicating with the second opening 18 is formed between the first partition 15 and the second partition 16. The placement channel 21 is a cylindrical space enclosed by the inner wall of the second partition 16, with an open top. The robotic arm can place the processed water heating valve bodies one by one into the placement channel 21, and it is connected to the first spiral conveying channel 19 and the second spiral conveying channel 20 respectively. One end of the connecting channel 22 is welded and fixed to the outer wall of the placement frame 4, and it is connected to the first spiral conveying channel 19 and the second spiral conveying channel 20 respectively. The other end extends to the top of the input end of the conveyor belt 1, realizing the transition of parts from the spiral conveying assembly to the conveyor belt 1.

[0028] Example 5: This embodiment provides an automatic feeding mechanism for the production of water heating valves. In addition to the technical solutions of the above embodiments, it also has the following technical features.

[0029] The connecting channel 22 is set at an angle.

[0030] As can be seen from this embodiment, the connecting channel 22 is inclined, and the angle between the connecting channel 22 and the horizontal plane is 20°-30°. Gravity is used to assist the valve body to slide down, avoiding the valve body from being stuck in the channel and improving the smoothness of the conveying.

[0031] Example 6: This embodiment provides an automatic feeding mechanism for the production of water heating valves. In addition to the technical solutions of the above embodiments, it also has the following technical features.

[0032] The top of the placement rack 4, the first partition 15 and the second partition 16 are fixedly connected with reinforcing plates 23.

[0033] As can be seen from this embodiment, a reinforcing plate 23 is welded to the top of the placement frame 4, the first partition 15 and the second partition 16 to enhance the overall structural strength of the screw conveyor assembly and prevent deformation and breakage caused by vibration after long-term use.

[0034] Example 7: This embodiment provides an automatic feeding mechanism for the production of water heating valves. In addition to the technical solutions of the above embodiments, it also has the following technical features.

[0035] An expansion plate 24 is provided on one side of the adjusting plate 9 and the guide plate 10 located at the input end of the conveyor belt 1.

[0036] As can be seen in this embodiment, arc-shaped expansion plates 24 are welded to the ends of the adjustment plate 9 and the guide plate 10 corresponding to the input end of the conveyor belt 1, respectively. The two expansion plates 24 form a "trumpet mouth" structure (the larger end faces the output end of the connecting channel 22), guiding the valve body to accurately enter the conveying path of the conveyor belt 1.

[0037] Example 8: This embodiment provides an automatic feeding mechanism for the production of water heating valves. In addition to the technical solutions of the above embodiments, it also has the following technical features.

[0038] An inclined plate 8 is fixedly installed on one side of the support frame 3 at the output end of the conveyor belt 1.

[0039] As can be seen in this embodiment, an inclined plate 8 is welded on the side of the support frame 3 near the output end of the conveyor belt 1 to smoothly guide the valve body output from the conveyor belt 1 to the collection box or the material trough of the next process, so as to avoid the valve body falling directly and causing damage.

[0040] Working principle: The robotic arm places the processed water valve body into the placement channel 21 in sequence. The rotary motor 14 is started, and the rotating plate 13 rotates at a speed of 20 r / min. The centrifugal force generated pushes the valve body through the first opening 17 and the second opening 18 into the first spiral conveying channel 19 and the second spiral conveying channel 20 respectively, and then into the connecting channel 22. It slides down the inclined channel and finally falls to the input end of the conveyor belt 1. The "trumpet mouth" structure of the expansion plate 24 guides the valve body to accurately enter the conveyor belt 1 to avoid deviation. The valve body moves with the conveyor belt. The adjusting plate and the guide plate can ensure that the parts are transported smoothly along a straight line. The adjusting plate can be adjusted according to the valve body of different sizes. After the valve body reaches the output end of the conveyor belt 1, it slides to the inclined plate 8 and is collected. The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. An automatic feeding mechanism for a water heating valve, characterized in that, include: Conveyor belt (1), with support plates (2) at both ends of the conveyor belt (1), and a support frame (3) fixedly connected to the bottom of the support plate (2); A guide assembly is fixedly provided at the upper center of the conveyor belt (1); Adjustment components: Several sets of adjustment components are symmetrically arranged above the conveyor belt (1), and the adjustment components are located on both sides of the guide components; Placement rack (4): A placement rack (4) is arranged on one side of the conveyor belt (1), and a spiral conveyor component is arranged on the placement rack (4).

2. The automatic feeding mechanism for a water heating valve according to claim 1, characterized in that, The adjustment component includes: Connecting frame (5), two connecting frames (5) are fixedly installed on the support plate (2); fixing frame (6), a fixing frame (6) is fixedly installed on the connecting frame (5); Adjusting rod (7), the fixing frame (6) is threaded with adjusting rod (7); Adjustment plate (9), the two adjustment rods (7) are fixedly connected to one end of the guide assembly.

3. The automatic feeding mechanism for a water heating valve according to claim 2, characterized in that, The guiding component includes: Guide plates (10), two guide plates (10) are symmetrically arranged above the middle of the conveyor belt (1); Mounting bracket (11), which is fixedly connected to the two ends of the two support plates (2) that are far apart from each other; Mounting plate (12), two mounting plates (12) are fixedly connected to the bottom surface of the middle part of the mounting frame (11), and the two mounting plates (12) are fixedly connected to the two guide plates (10) respectively.

4. The automatic feeding mechanism for a water heating valve according to claim 3, characterized in that, The spiral conveyor assembly includes: Rotating plate (13), the placing rack (4) is rotatably connected to the rotating plate (13); A rotary motor (14) is provided at the bottom of the rotating plate (13), and the output shaft of the rotary motor (14) is fixedly connected to the rotating plate (13); First partition (15), the first partition (15) is provided above the rotating plate (13) and is located inside the placement rack (4), and the first partition (15) has a first opening (17). The second partition (16) is provided above the rotating plate (13) and is located inside the first partition (15). The second partition (16) has a second opening (18). A first spiral conveying channel (19) is formed between the placement rack (4) and the first partition (15) and communicates with the first opening (17). A second spiral conveying channel (20) is formed between the first partition (15) and the second partition (16), which communicates with the second opening (18). Placement channel (21), the second partition (16) has a placement channel (21) that communicates with the first spiral conveying channel (19) and the second spiral conveying channel (20). Connecting channel (22): The outer wall of the placement frame (4) is fixedly connected to a connecting channel (22) that communicates with the first spiral conveying channel (19) and the second spiral conveying channel (20), respectively. The connecting channel (22) is adapted to the input end of the conveyor belt (1).

5. The automatic feeding mechanism for a water heating valve according to claim 4, characterized in that, The connecting channel (22) is set at an angle.

6. The automatic feeding mechanism for a water heating valve according to claim 4, characterized in that, The top of the placement rack (4), the first partition (15) and the second partition (16) are fixedly connected with reinforcing plates (23).

7. The automatic feeding mechanism for a water heating valve according to claim 4, characterized in that, An expansion plate (24) is provided on one side of the adjustment plate (9) and guide plate (10) located at the input end of the conveyor belt (1).

8. The automatic feeding mechanism for a water heating valve according to claim 1, characterized in that, The support frame (3) is fixedly provided with an inclined plate (8) on one side of the output end of the conveyor belt (1).

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