Belt conveyor drive and belt conveyor

Abstract

The belt conveyor driving device and the belt conveyor provided by the application relate to the technical field of belt conveyors. The belt conveyor driving device comprises a permanent magnet motor, a shaft coupling, a transmission drum, a headstock and a backstop. The permanent magnet motor is connected with the shaft coupling, the shaft coupling is connected with the transmission drum, and the transmission drum and the backstop are connected. The permanent magnet motor, the shaft coupling, the transmission drum and the backstop are arranged on the same axis. The transmission drum is rotatably arranged on the headstock. In the belt conveyor driving device, the permanent magnet motor is connected with the transmission drum through the shaft coupling, the transmission efficiency is high, the transmission power loss is reduced, and the disassembly and assembly efficiency and convenience are improved. The backstop is arranged to prevent reverse sliding and reduce safety hazards.

Description

Technical Field

[0001] This utility model relates to the field of belt conveyor technology, and in particular to a belt conveyor drive device and a belt conveyor. Background Technology

[0002] Currently, the main drive system used in domestic belt conveyors is the traditional reduction drive system, which consists of an asynchronous motor, coupling, reducer, and drive drum connected sequentially. This drive system has a complex structure, many parts, and low assembly / disassembly efficiency. Furthermore, it suffers from significant power loss and low transmission efficiency during power transmission. Utility Model Content

[0003] The purpose of this utility model is to provide a belt conveyor drive device and belt conveyor, which has high transmission efficiency, reduces transmission power loss, and can also improve disassembly and assembly efficiency and convenience, and is safe and reliable.

[0004] In a first aspect, this utility model provides a belt conveyor drive device, comprising: a permanent magnet motor, a coupling, a transmission drum, a head frame, and a backstop; The permanent magnet motor is connected to the coupling, the coupling is connected to the drive roller, and the drive roller is connected to the backstop; the permanent magnet motor, the coupling, the drive roller, and the backstop are arranged on the same axis; the drive roller is rotatably mounted on the head frame.

[0005] In an optional implementation, a limiting plate is also included, which limits the backstop.

[0006] In an optional embodiment, the coupling is provided with a protective cover.

[0007] In an optional implementation, the coupling is a serpentine spring coupling or a hydraulic coupling.

[0008] In an optional embodiment, the drive roller is ceramic-coated or rubber-coated.

[0009] In an optional embodiment, the drive roller has a roller shaft on which a speed sensor is mounted.

[0010] In an optional embodiment, the drive roller has a roller shaft, which is connected to the head frame by bearings.

[0011] In an optional embodiment, the permanent magnet motor is driven to one or both ends of the transmission drum.

[0012] In an optional embodiment, the permanent magnet motor is provided with a mounting base.

[0013] Secondly, the present invention provides a belt conveyor, including a belt conveyor drive device as described in any of the foregoing embodiments.

[0014] The belt conveyor drive device and belt conveyor provided in this embodiment of the utility model have the following advantages: In this belt conveyor drive unit, the permanent magnet motor is connected to the drive drum via a coupling, resulting in high transmission efficiency, reduced power loss, and improved assembly and disassembly efficiency and convenience. A backstop prevents reverse slippage, reducing safety hazards. Furthermore, the structure is relatively simple, assembly and disassembly are efficient, and subsequent maintenance is more convenient.

[0015] The belt conveyor provided in this embodiment of the utility model includes the belt conveyor drive device described above, which has a simple structure, high transmission efficiency, and is safe and reliable. Attached Figure Description

[0016] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of the belt conveyor drive device provided in an embodiment of the present utility model.

[0018] Icons: 1-Permanent magnet motor; 2-Coupling; 3-Protective cover; 4-Mounting base; 5-Drive roller; 6-Head frame; 7-Bearing; 8-Backstop; 9-Limit plate; 10-Speed ​​sensor. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0024] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0026] This utility model provides a belt conveyor drive device for belt conveyors, which is beneficial to improving transmission efficiency, reducing transmission loss, having a reliable structure, and being convenient for later assembly, disassembly and maintenance.

[0027] Please combine Figure 1The belt conveyor drive unit includes a permanent magnet motor 1, a coupling 2, a drive drum 5, a head frame 6, and a backstop 8. The permanent magnet motor 1 is connected to the coupling 2, the coupling 2 is connected to the drive drum 5, and the drive drum 5 is connected to the backstop 8. The permanent magnet motor 1, coupling 2, drive drum 5, and backstop 8 are all located on the same axis. The drive drum 5 is rotatably mounted on the head frame 6. In this belt conveyor drive unit, the permanent magnet motor 1 is connected to the drive drum 5 through the coupling 2, resulting in high transmission efficiency, reduced power loss, and improved assembly and disassembly efficiency and convenience. Since the belt conveyor is inclined upwards, there is a tendency for it to reverse direction when stopped; the backstop 8 prevents this reverse slippage and reduces safety hazards.

[0028] Optionally, a limiting plate 9 is also included, which limits the backstop 8. The limiting plate 9 can be fixed to the frame or any carrier. The limiting plate 9 is connected to the outer ring of the backstop 8. It can be understood that the backstop 8 includes an outer ring, an inner ring, and a locking element. The locking element includes, but is not limited to, a wedge or a spring. The inner ring is rigidly connected to the roller shaft of the drive roller 5, and the inner ring will rotate synchronously with the drive roller 5. The outer ring is a fixed end, used to connect with the limiting plate 9 to achieve reverse limiting. Its anti-reverse and limiting principle is roughly as follows: When the drive roller 5 is operating normally, if it rotates in the forward direction, the inner ring drives the locking element to rotate with it. At this time, the locking element, such as the wedge, is not locked between the inner and outer rings, and the backstop 8 does not interfere with power transmission, only rotating freely or remaining stationary with the inner ring. When the drive roller 5 attempts to reverse due to load (such as material gravity or inertia), the inner ring rotates in the opposite direction, and the locking element, such as the wedge, is instantly locked between the inner and outer rings under friction or spring action, forming a rigid lock. Because the limiting plate 9 fixes the outer ring, it can prevent the inner ring from continuing to reverse, thereby preventing the drive roller 5 and the conveyed material from slipping backward. In this way, the backstop 8 can prevent slippage and reduce safety hazards.

[0029] Optionally, the coupling 2 is equipped with a protective cover 3. The protective cover 3 can prevent foreign objects from falling into the coupling 2, improve the reliability of the coupling 2 operation, reduce the risk of failure, and help extend the service life of the coupling 2.

[0030] Optionally, coupling 2 can be a serpentine spring coupling 2 or a hydraulic coupling 2. In this embodiment, coupling 2 is a serpentine spring coupling 2. Serpentine spring coupling 2 has good elastic buffering effect; the serpentine spring can absorb impact, reduce vibration, and protect the motor and drive drum 5. It can also allow for certain installation deviations (such as radial, angular, and axial deviations), reducing the equipment installation accuracy requirements. In addition, serpentine spring coupling 2 has a simple structure, small size, light weight, low manufacturing cost, and is convenient for disassembly and maintenance.

[0031] Optionally, the drive roller 5 can be ceramic-coated to improve its wear resistance and reduce maintenance workload. Of course, in some embodiments, the drive roller 5 can also be rubber-coated; this is not specifically limited here.

[0032] Optionally, the drive roller 5 has a roller shaft, on which a speed sensor 10 is mounted. The speed sensor 10 can detect the rotational speed of the drive roller 5 in real time, and adjust the rotational speed of the drive roller 5 by adjusting the speed of the permanent magnet motor 1 through the controller. By detecting the rotational speed of the drive roller 5, it is possible not only to determine whether the drive roller 5 is slipping, but also to intelligently adjust the drive speed, thereby realizing intelligent adjustment of the conveyor's conveying capacity, improving transmission efficiency, and reducing energy consumption.

[0033] It should be noted that the speed sensor 10 can have various structural forms, such as Hall effect, capacitive, magnetoelectric or photoelectric speed sensors 10, as long as they can detect the rotational speed of the transmission roller 5 in real time, no specific limitation is made here.

[0034] Optionally, the roller shaft is connected to the head frame 6 via bearings 7. In this embodiment, the roller shafts at both ends of the drive roller 5 are connected to the head frame 6 via bearings 7, ensuring balanced force and smooth rotation. The head frame 6 provides support and load-bearing for the drive roller 5. The radial runout of the drive roller 5 during operation meets industry standard requirements.

[0035] Optionally, the permanent magnet motor 1 is provided with a mounting base 4. The mounting base 4 is used to support and fix the permanent magnet motor 1. It should be understood that the permanent magnet motor 1 is driven to one or both ends of the transmission drum 5. That is, the permanent magnet motor 1 can be installed on the left side of the transmission drum 5, such as... Figure 1 As shown. Alternatively, in some embodiments, the permanent magnet motor 1 may also be installed on the right side of the transmission drum 5, or the permanent magnet motor 1 may be installed on both sides of the transmission drum 5 to provide more sufficient power, which is not specifically limited here.

[0036] This utility model provides a belt conveyor, including a belt conveyor drive device as described in any of the foregoing embodiments. A belt is fitted onto a drive drum 5 to realize material conveying or power transmission. In this embodiment, the permanent magnet motor 1 is of high power; for example, a permanent magnet motor 1 with a power greater than or equal to 315kW can be used in a wide-width belt conveyor. Wide-width belt conveyors have large conveying capacities and require relatively large driving power.

[0037] The belt conveyor drive device and belt conveyor provided in this embodiment of the utility model have the following beneficial effects, including: In this belt conveyor drive unit, the permanent magnet motor 1 is connected to the drive drum 5 via a coupling 2, eliminating the need for transmission components such as a reducer. This results in high transmission efficiency, reduced power loss, and improved assembly and disassembly efficiency and convenience. A backstop 8 is included to prevent slippage during upward tilting transport, reducing safety hazards. The structure is relatively simple, with high assembly and disassembly efficiency and easier maintenance. A speed sensor 10 monitors the rotational speed of the drive drum 5 in real time, and the speed of the drive drum 5 is adjusted by regulating the speed of the permanent magnet motor 1 via a controller. Monitoring the rotational speed of the drive drum 5 not only determines whether it is slipping but also allows for intelligent adjustment of the drive speed, enabling intelligent regulation of the belt conveyor's conveying capacity, improving transmission efficiency, and reducing energy consumption. Furthermore, this belt conveyor drive unit is quick to assemble and disassemble, has a compact structure, and occupies little space.

[0038] The belt conveyor provided in this embodiment of the utility model includes the belt conveyor drive device described above, which has a simple structure, high transmission efficiency, and is safe and reliable.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Any modifications, equivalent substitutions, improvements, etc., should be included within the protection scope of this utility model.

Claims

1. A belt conveyor drive device, characterized in that, include: Permanent magnet motor, coupling, drive roller, head frame and backstop; The permanent magnet motor is connected to the coupling, the coupling is connected to the drive roller, and the drive roller is connected to the backstop; the permanent magnet motor, the coupling, the drive roller, and the backstop are arranged on the same axis; the drive roller is rotatably mounted on the head frame.

2. The belt conveyor drive device according to claim 1, characterized in that, It also includes a limiting plate, which limits the backstop.

3. The belt conveyor drive device according to claim 1, characterized in that, The coupling is equipped with a protective cover.

4. The belt conveyor drive device according to claim 1, characterized in that, The coupling is either a serpentine spring coupling or a hydraulic coupling.

5. The belt conveyor drive device according to claim 1, characterized in that, The drive roller is coated with ceramic or rubber.

6. The belt conveyor drive device according to claim 1, characterized in that, The drive roller has a roller shaft, and a speed sensor is installed on the roller shaft.

7. The belt conveyor drive device according to claim 1, characterized in that, The drive roller has a roller shaft, which is connected to the head frame by bearings.

8. The belt conveyor drive device according to claim 1, characterized in that, The permanent magnet motor is driven and connected to one or both ends of the transmission drum.

9. The belt conveyor drive device according to any one of claims 1 to 8, characterized in that, The permanent magnet motor is equipped with a mounting base.

10. A belt conveyor, characterized in that, Includes the belt conveyor drive device as described in any one of claims 1 to 9.

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