A full-automatic printing, pin cutting, charging testing and taping integrated capacitor production equipment

Abstract

The utility model relates to a full -automatic printing cutting foot charging test braid integrated capacitor production equipment, including frame and install on the vibrating disk feeding mechanism, flat feeding mechanism, first feeding clamp set device, printing mechanism, CCD detection mechanism, printing defective product discharge mechanism, printing solidification mechanism, second feeding clamp set device, charging test disc mechanism, LC test mechanism, disc discharge mechanism and braid device in frame, vibrating disk feeding mechanism butt joint flat feeding mechanism, flat feeding mechanism butt joint first feeding clamp set device, first feeding clamp set device butt joint printing mechanism, second feeding clamp set device carries out cutting foot to capacitor and sends capacitor into charging test disc mechanism, disc discharge mechanism drives capacitor to transfer in charging test disc mechanism and removes braid device, and braid device fills capacitor and enters braid, realizes and completes shaping, printing, cutting foot, test, braid etc. process to capacitor on one equipment, and the automation degree is high, improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment, specifically to a fully automatic integrated capacitor production equipment for printing, cutting, charging, testing, and taping. Background Technology

[0002] In existing technologies, the various machines used to process capacitors operate independently, such as printing machines, shaping and cutting machines, charging and testing machines, and tape and reel machines. Each capacitor must complete its corresponding processing and testing on different machines sequentially, resulting in significant shortcomings in the entire production process. On the one hand, the production line requires multiple independent machines, leading to high equipment procurement costs and occupying a large amount of workshop space, placing high demands on factory layout. On the other hand, the transfer of capacitors between different processes relies entirely on manual handling and loading / unloading, which is not only time-consuming and labor-intensive but also prone to product damage or errors due to human error. This discrete production model severely restricts overall efficiency, making it difficult to increase production cycle time, keeping labor costs high, and failing to meet the requirements of modern manufacturing for high efficiency and automation, thus hindering the achievement of rapid, large-scale production goals. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this utility model provides a fully automated integrated capacitor production equipment for printing, cutting, charging, testing, and tape-and-reeling. The specific technical solution is as follows: A fully automatic integrated capacitor production equipment for printing, cutting, charging, testing, and taping includes a frame and, sequentially mounted on the frame, a vibratory feeder mechanism, a horizontal feeding mechanism, a first feeding clamping device, a printing mechanism, a CCD detection mechanism, a defective printed product discharge mechanism, a printing curing mechanism, a second feeding clamping device, a charging test disc mechanism, and an LC... The testing mechanism, disc feeding mechanism, and tape-and-reel device are located on the right. The vibratory feeder feeding mechanism connects to the horizontal feeding mechanism, which drives capacitors to enter the horizontal feeding mechanism in an orderly manner. The horizontal feeding mechanism connects to the first feeding clamping device, which shapes the capacitors. The first feeding clamping device then connects to the printing mechanism, which prints text and graphics on the capacitors. A CCD detection mechanism and a defective printing product removal mechanism are located near the printing mechanism. The CCD detection mechanism checks the printing quality, and the defective printing product removal mechanism removes capacitors with substandard printing. The printing mechanism connects to the printing curing mechanism, which cures the printed capacitors. The printing curing mechanism connects to the second feeding clamping device, which trims the capacitor leads and feeds the capacitors into the charging test disc mechanism, which charges the capacitors. An LC testing mechanism is located near the charging test disc mechanism, which performs LC testing on the capacitors. The test involves the disc feeding mechanism driving the charging test. The capacitor in the disc mechanism is transferred to the tape feeding device, and the tape feeding device loads the capacitor into the tape.

[0004] As a preferred embodiment of this utility model, the first feeding clamping device includes a first capacitor clamping and moving mechanism located above and a first capacitor shaping mechanism located below. The first capacitor shaping mechanism is provided with a lead-separating station, a shaping station, a polarity detection station, a capacitor reversal station, a capacitor capacity detection station, a defective discharge station, and a good product feeding station from right to left. The first capacitor clamping and moving mechanism drives the capacitor to move sequentially to the lead-separating station, the shaping station, the polarity detection station, the capacitor reversal station, the capacitor capacity detection station, the defective discharge station, and the good product feeding station.

[0005] In a preferred embodiment of this utility model, a lead-separating block is installed at the lead-separating station, which extends between the two leads of the capacitor to achieve lead-separating and shaping. Front and rear pressure plates are installed at the shaping station to flatten the capacitor leads. A first conductive block is installed at the polarity detection station, which is used to contact the capacitor leads and is electrically connected to a polarity detector. A rotary cylinder is installed at the capacitor reversal station; if the polarity detection station detects that the capacitor leads are reversed, the rotary cylinder drives the capacitor to rotate 180° to change position. A second conductive block is installed at the capacitor capacity detection station, which is used to contact the capacitor leads and is electrically connected to a capacity detector. A discharge funnel is installed at the defective capacitor discharge station to discharge defective capacitors. A temporary storage clamp is installed at the good product feeding station.

[0006] As a preferred embodiment of the present invention, the second feeding clamping device includes a second capacitor clamping moving mechanism located above and a capacitor lead cutting and shaping mechanism located below. The capacitor lead cutting and shaping mechanism is provided with a lead cutting station and a lead bending station. The second capacitor clamping moving mechanism drives the capacitor to move sequentially to the lead cutting station and the lead bending station.

[0007] In a preferred embodiment of this utility model, the printing mechanism is an ink printing mechanism, the CCD detection mechanism uses a CCD camera to photograph the capacitor, and the printing curing mechanism uses a UV lamp to irradiate the capacitor.

[0008] As a preferred embodiment of this utility model, the charging test disc mechanism includes a rotating disc, an outer ring feeding clamp group, an inner ring charging clamp group, a capacitor transfer robot, and an arc-shaped plate electrical connection assembly. The outer ring feeding clamp group is installed on the outer circumference of the rotating disc, and the inner ring charging clamp group is installed on the inner circumference of the rotating disc. The second feeding clamp group device drives the capacitor to first enter the outer ring feeding clamp group. The capacitor transfer robot drives the capacitor in the outer ring feeding clamp group to transfer to the inner ring charging clamp group. Multiple sets of probes are installed in the arc-shaped plate electrical connection assembly, and the arc-shaped plate electrical connection assembly is electrically connected to the LC testing mechanism.

[0009] Beneficial effects: The vibratory feeder, horizontal feeding mechanism, first feeding clamping device, printing mechanism, CCD detection mechanism, defective printing product discharge mechanism, printing curing mechanism, second feeding clamping device, charging test disc mechanism, LC testing mechanism, disc discharge mechanism and tape taping device work together to complete the processes of shaping, printing, trimming, testing and tape taping of capacitors on one machine. The degree of automation is high and the production efficiency is improved. Attached Figure Description

[0010] Figure 1 This is a three-dimensional view of the entire utility model; Figure 2 This is a perspective view of the first feeding clamping device of this utility model; Figure 3 This is a perspective view of the first capacitor shaping mechanism of this utility model; Figure 4 This is a three-dimensional view of the printing mechanism, CCD detection mechanism, and printing curing mechanism of this utility model working together; Figure 5 This is a perspective view of the charging test disc mechanism of this utility model. Detailed Implementation

[0011] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings: In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0012] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0013] like Figure 1As shown, a fully automatic integrated capacitor production equipment for printing, cutting, charging, testing, and taping includes a frame 1 and, sequentially mounted on the frame 1, a vibratory feeder mechanism 2, a horizontal feeding mechanism 3, a first feeding clamping device 4, a printing mechanism 5, a CCD detection mechanism 6, a defective printing product discharge mechanism 7, a printing curing mechanism 8, a second feeding clamping device 9, a charging test disc mechanism 10, and an LC... The testing mechanism 11, the disc discharge mechanism 12, and the tape feeding device 13 are located on the right side. The vibratory feeder 2 is connected to the horizontal feeding mechanism 3. The vibratory feeder 2 drives the capacitors to enter the horizontal feeding mechanism 3 in an orderly manner. The horizontal feeding mechanism 3 is connected to the first feeding clamping device 4. The first feeding clamping device 4 shapes the capacitors. The first feeding clamping device 4 is connected to the printing mechanism 5. The printing mechanism 5 prints text and graphics on the capacitors. The CCD detection mechanism 6 and the printing defective product discharge mechanism 7 are close to the printing mechanism 5. The CCD detection mechanism 6 detects whether the printing is qualified. The printing defective product discharge mechanism 7 discharges the capacitors with unqualified printing. The printing mechanism 5 is connected to the printing curing mechanism 8. The printing curing mechanism 8 cures the capacitors with qualified printing. The printing curing mechanism 8 is connected to the second feeding clamping device 9. The second feeding clamping device 9 cuts the leads of the capacitors and sends them into the charging test disc mechanism 10. The charging test disc mechanism 10 charges the capacitors. LC The testing mechanism 11 is close to the charging test disc mechanism. The LC testing mechanism 11 performs LC testing on the capacitor. The disc discharge mechanism 12 drives the capacitor in the charging test disc mechanism 10 to transfer to the tape and reel device 13. The tape and reel device 13 loads the capacitor into the tape and discharges it. The vibratory feeder mechanism 2 and the flat feeder mechanism 3 are common structures on the market. The tape and reel device 13 is also a common structure, such as the capacitor lead cutting tape and reel packaging machine with patent number CN201910638524.6 recently applied for by the applicant.

[0014] like Figure 2 and 3As shown, the first feeding clamping device 4 includes a first capacitor clamping and moving mechanism 41 located above and a first capacitor shaping mechanism 42 located below. The first capacitor shaping mechanism 42, from right to left, has a lead-separating station 421, a shaping station 422, a polarity detection station 423, a capacitor reversal station 424, a capacitor capacity detection station 425, a defective product discharge station 426, and a good product feeding station 427. The first capacitor clamping and moving mechanism 41 drives the capacitor to move sequentially to the lead-separating station 421, the shaping station 422, the polarity detection station 423, the capacitor reversal station 424, the capacitor capacity detection station 425, the defective product discharge station 426, and the good product feeding station 427. A lead-separating tip block is installed at the lead-separating station 421, and the lead-separating tip block extends into both ends of the capacitor. The capacitor leads are separated and shaped. A front and rear pressure plates are installed at shaping station 422 to flatten the capacitor leads. A first conductive block is installed at polarity detection station 423 to contact the capacitor leads and is electrically connected to a polarity detector. A rotary cylinder is installed at capacitor reversal station 424. If the polarity detection station detects that the capacitor leads are reversed, the rotary cylinder drives the capacitor to rotate 180° to change position. A second conductive block is installed at capacitor capacity detection station 425 to contact the capacitor leads and is electrically connected to a capacity detector. A discharge funnel is installed at defective discharge station 426 to discharge defective capacitors. A temporary storage clamp is installed at good product feeding station 427 to temporarily clamp the capacitors.

[0015] Specifically, the second feeding clamping device 9 includes a second capacitor clamping moving mechanism located above and a capacitor lead cutting and shaping mechanism located below. The capacitor lead cutting and shaping mechanism is provided with a lead cutting station and a lead bending station. A cutting mechanism is installed at the lead cutting station, and a bending mold is installed at the lead bending station. The second capacitor clamping moving mechanism drives the capacitor to move sequentially to the lead cutting station and the lead bending station.

[0016] like Figure 4 As shown, the printing mechanism 5 is an ink printing mechanism, where ink is printed on the surface of the capacitor product. The CCD detection mechanism 6 uses a CCD camera to photograph the capacitor to determine whether there are printing errors. The printing curing mechanism 8 uses a UV lamp to irradiate the capacitor to quickly cure the ink.

[0017] like Figure 5As shown, the charging test disc mechanism 6 includes a rotating disc 61, an outer ring feeding clamp group 62, an inner ring charging clamp group 63, a capacitor transfer robot 64, and an arc-shaped plate electrical connection assembly 65. The rotating disc 61 can be driven by a motor to rotate around its central axis. The outer ring feeding clamp group 62 is installed on the outer circumference of the rotating disc 61, and the inner ring charging clamp group 63 is installed on the inner circumference of the rotating disc 61. There is at least one inner ring charging clamp group 63. There are multiple outer ring feeding clamp groups 62 and multiple inner ring charging clamp groups 63, which are distributed around the central circumference of the disc 61. The second feeding clamp group device 9 drives the capacitor to first enter the outer ring feeding clamp group 62. The capacitor transfer robot 64 drives the capacitor in the outer ring feeding clamp group 62 to transfer to the inner ring charging clamp group 63. Multiple sets of probes are installed in the arc-shaped plate electrical connection assembly 65. The arc-shaped plate electrical connection assembly 65 is electrically connected to the LC testing mechanism 11.

[0018] The above description is a further detailed explanation of the present utility model in conjunction with specific preferred embodiments. It should not be considered that the specific implementation of the present utility model is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present utility model, and all such deductions or substitutions should be considered to fall within the protection scope of the present utility model.

Claims

1. A fully automatic integrated capacitor production equipment for printing, cutting, charging, testing, and taping / reeling, characterized in that: Includes a frame and, sequentially mounted on the frame, a vibratory feeder mechanism, a horizontal feeding mechanism, a first feeding clamping assembly, a printing mechanism, a CCD detection mechanism, a defective printing product discharge mechanism, a printing curing mechanism, a second feeding clamping assembly, a charging test disc mechanism, and an LC... The system comprises a testing mechanism, a disc feeding mechanism, and a tape-making device. A vibratory feeder mechanism is located on the right side, connecting to a horizontal feeding mechanism. The vibratory feeder mechanism drives capacitors into the horizontal feeding mechanism in an orderly manner. The horizontal feeding mechanism connects to a first feeding clamping device, which shapes the capacitors. The first feeding clamping device then connects to a printing mechanism, which prints text and graphics on the capacitors. A CCD detection mechanism and a defective printing product removal mechanism are located near the printing mechanism. The CCD detection mechanism checks the printing quality, and the defective printing product removal mechanism removes capacitors with substandard printing. The printing mechanism connects to a printing curing mechanism, which cures the printed capacitors. The printing curing mechanism connects to a second feeding clamping device, which trims the capacitor leads and feeds the capacitors into a charging test disc mechanism. The charging test disc mechanism charges the capacitors, and an LC testing mechanism performs LC testing on the charged capacitors. The disc feeding mechanism then drives the capacitors from the charging test disc mechanism to the tape-making device, which loads the capacitors into the tape-making system.

2. The fully automatic integrated capacitor production equipment for printing, cutting, charging, testing, and taping as described in claim 1, characterized in that: The first feeding clamp assembly includes a first capacitor clamping and moving mechanism located above and a first capacitor shaping mechanism located below. The first capacitor shaping mechanism is provided with a lead-separating station, a shaping station, a polarity detection station, a capacitor reversal station, a capacitor capacity detection station, a defective discharge station, and a good product feeding station from right to left. The first capacitor clamping and moving mechanism drives the capacitor to move sequentially to the lead-separating station, the shaping station, the polarity detection station, the capacitor reversal station, the capacitor capacity detection station, the defective discharge station, and the good product feeding station.

3. The fully automatic integrated capacitor production equipment for printing, cutting, charging, testing, and taping as described in claim 2, characterized in that: The capacitor lead splitting station is equipped with a lead splitting block that extends between the two leads to shape the leads. The shaping station has front and rear pressure plates that flatten the capacitor leads. The polarity detection station has a first conductive block that contacts the capacitor leads and is electrically connected to a polarity detector. The capacitor reversal station has a rotary cylinder that, if the polarity detection station detects a reversed capacitor lead position, drives the capacitor to rotate 180° to change its position. The capacitance detection station has a second conductive block that contacts the capacitor leads and is electrically connected to a capacitance detector. The defective capacitor discharge station has a discharge funnel for discharging defective capacitors. The good product feeding station has a temporary storage clamp.

4. The fully automatic integrated capacitor production equipment for printing, cutting, charging, testing, and taping as described in claim 1, characterized in that: The second feeding clamping device includes a second capacitor clamping moving mechanism located above and a capacitor lead cutting and shaping mechanism located below. The capacitor lead cutting and shaping mechanism is provided with a lead cutting station and a lead bending station. The second capacitor clamping moving mechanism drives the capacitor to move sequentially to the lead cutting station and the lead bending station.

5. The fully automatic integrated capacitor production equipment for printing, cutting, charging, testing, and taping as described in claim 1, characterized in that: The printing mechanism is an ink printing mechanism, the CCD detection mechanism uses a CCD camera to photograph the capacitor, and the printing curing mechanism uses a UV lamp to irradiate the capacitor.

6. The fully automatic integrated capacitor production equipment for printing, cutting, charging, testing, and taping as described in claim 1, characterized in that: The charging test disc mechanism includes a rotating disc, an outer ring feeding clamp group, an inner ring charging clamp group, a capacitor transfer robot, and an arc-shaped plate electrical connection assembly. The outer ring feeding clamp group is installed on the outer circumference of the rotating disc, and the inner ring charging clamp group is installed on the inner circumference of the rotating disc. The second feeding clamp group device drives the capacitor to first enter the outer ring feeding clamp group. The capacitor transfer robot drives the capacitor in the outer ring feeding clamp group to transfer to the inner ring charging clamp group. Multiple sets of probes are installed in the arc-shaped plate electrical connection assembly, which is electrically connected to the LC testing mechanism.

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