A pharmaceutical production waste collection device

CN224899958UActive Publication Date: 2026-10-27ZHEJIANG CANAAN TECH
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Patent Information

Application Number
CN202522679265.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-17
Publication Date
2026-10-27
Estimated Expiration
2035-12-17

AI Technical Summary

Technical Problem

若对废料处理不当,不仅会造成交叉污染,影响药品质量,还会对环境造成污染

Benefits of technology

[0012]本实用新型的有益效果如下:通过设置若干组可搭接的废料收集支架,并固定安装在底板上,若底板够大可以将多组废料收集支架都安装在同一块底板上,本装置能够覆盖悬挂式流水线下方的多个废料产生点,避免传统方法中需要在每一处单独设置容器的繁琐问题,这种搭接设计便于将分散的废料整合到统一收集点,简化了废料管理流程,降低了交叉污染的风险,利用帘布在固定支架和活动支架上形成的废料收集滑道,废料收集滑道具有足够大的面积供废料落入,减少由于悬挂式流水线上药品物料的惯性导致的废料散落问题,从而提高了收集效率并减少了环境污染,通过调节件设置于固定支架与活动支架之间,灵活调节活动支架的转动角度,从而适应不同高度、不同位置的废料掉落点,这种可调节设计使装置能够灵活应对各种生产场景。

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Abstract

The utility model relates to waste collecting equipment technical field especially is related to a medicine production waste collecting device for placing under the suspension type assembly line to collect waste, including a plurality of groups of waste collecting support that can lap, still include the bottom plate for waste collecting support fixed mounting, the bottom plate is placed on the ground under the suspension type assembly line, and waste collecting support includes fixed bolster, movable support, adjusting part and curtain cloth, and the fixed bolster is fixedly arranged on the bottom plate through the mounting piece, and the movable support is rotatably arranged on the fixed bolster through the hinging piece, and the adjusting part is arranged between the fixed bolster and movable support and is used for adjusting the rotation angle of movable support, and the curtain cloth one side is laid on the fixed bolster and the other side is laid on movable support and forms waste collecting slide, the utility model will form waste collecting slide that the curtain cloth is laid on the adjustable angle support, is applicable to the waste collection of suspension type assembly line, and both convenient integration waste and can guarantee the accurate collection of waste.
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Description

Technical Field

[0001] This utility model relates to the field of waste collection equipment technology, and in particular to a pharmaceutical production waste collection device. Background Technology

[0002] In the pharmaceutical manufacturing process, from the synthesis and purification of active pharmaceutical ingredients to the molding and packaging of formulations, almost every step generates a large amount of waste. This waste takes many forms, including solid waste such as powders, granules, and debris, as well as often mixed with residual slurries, waste liquids, and discarded packaging materials. Improper waste disposal can not only cause cross-contamination and affect drug quality, but also pollute the environment.

[0003] In the waste collection process, traditional methods typically use large open containers for waste to fall into. With the development of the pharmaceutical industry, in order to improve production efficiency and flexibility, suspended assembly lines are equipped to automatically transport pharmaceutical materials. Waste is generated at multiple points on the suspended assembly line, requiring separate containers to cover each point. This not only makes it difficult to consolidate the waste, but also makes it impossible to control the inertia of the pharmaceutical materials during transportation so that the generated waste can fall accurately into the containers. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings and deficiencies of the existing technology and to provide a waste collection device for pharmaceutical production. This invention lays a curtain on an adjustable-angle bracket to form a waste collection chute, which is suitable for waste collection in suspended production lines. It is convenient for waste to be integrated and can ensure accurate collection of waste.

[0005] The technical solution adopted by this utility model is as follows: A pharmaceutical production waste collection device, used to collect waste under a suspended production line, includes several sets of interlocking waste collection supports, and a base plate for fixing the waste collection supports. The base plate is placed flat on the ground under the suspended production line. The waste collection support includes a fixed support, a movable support, an adjusting component, and a curtain. The fixed support is fixedly mounted on the base plate by an mounting component. The movable support is rotatably mounted on the fixed support by a hinge. The adjusting component is located between the fixed support and the movable support to adjust the rotation angle of the movable support. One side of the curtain is laid on the fixed support and the other side is laid on the movable support to form a waste collection chute.

[0006] The hinge includes a damping hinge, and one end of the movable bracket is rotatably connected to the side of the fixed bracket near the base plate via the damping hinge.

[0007] The adjusting component includes a chain. A first fixed hook and a second fixed hook are fixedly installed on the fixed bracket at a position corresponding to the damping hinge away from the base plate. The first fixed hook and the second fixed hook are distributed vertically at intervals on the fixed bracket. A movable hook is fixedly installed on the movable bracket. The chain includes several metal rings connected in sequence. The first fixed hook, the second fixed hook, and the movable hook can all be hooked by any one of the metal rings.

[0008] The fixed support includes at least two spaced fixed uprights and at least one fixed crossbeam. The fixed uprights are fixedly mounted on the base plate by mounting components. The fixed crossbeam is connected to the ends of the two fixed uprights away from the base plate by fasteners. The movable support includes at least two spaced movable uprights and at least one movable crossbeam. The movable uprights are rotatably connected to the side of the fixed uprights near the base plate by hinges. Each movable crossbeam is connected to the ends of the two movable uprights away from the fixed uprights by fasteners. One side of the curtain is laid on the fixed crossbeam and the other side is laid on the movable crossbeam.

[0009] A connecting part is sewn on each side of the curtain fabric, and the two connecting parts are respectively overlaid on the fixed crossbeam and the movable crossbeam.

[0010] Each side of the curtain is provided with a connecting part formed by hook and loop fasteners, and the two connecting parts are respectively wrapped around the fixed crossbeam and the movable crossbeam.

[0011] The edge of the curtain is also provided with hook and loop fasteners, which are used to overlap with the curtain of the adjacent waste collection bracket. The hook and loop fasteners include a female fastener and a female fastener, which are respectively located on two sides of the curtain.

[0012] The beneficial effects of this utility model are as follows: By setting up several sets of interlocking waste collection brackets and fixing them on the base plate, if the base plate is large enough, multiple sets of waste collection brackets can be installed on the same base plate. This device can cover multiple waste generation points under the suspended production line, avoiding the cumbersome problem of having to set up a separate container at each location in the traditional method. This interlocking design facilitates the integration of scattered waste into a unified collection point, simplifies the waste management process, and reduces the risk of cross-contamination. The waste collection chute formed by the curtain on the fixed and movable brackets has a sufficiently large area for waste to fall into, reducing the problem of waste scattering caused by the inertia of pharmaceutical materials on the suspended production line, thereby improving collection efficiency and reducing environmental pollution. By setting an adjusting component between the fixed and movable brackets, the rotation angle of the movable bracket can be flexibly adjusted to adapt to waste drop points at different heights and positions. This adjustable design allows the device to flexibly cope with various production scenarios. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, obtaining other drawings based on these drawings without creative effort still falls within the scope of this utility model.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a top view of the present invention; Figure 3 for Figure 2 A top view of the removed overhead production line; Figure 4 This is a schematic diagram of the waste collection bracket in this utility model; Figure 5 This is a top view of the waste collection bracket in this utility model; Figure 6 This is a schematic diagram of the structure of the curtain fabric in another embodiment of the present invention; In the diagram, 1-suspended assembly line, 2-base plate, 3-fixed bracket, 4-movable bracket, 5-curtain, 6-installation component, 7-waste collection chute, 8-damping hinge, 9-chain, 10-first fixed hook, 11-second fixed hook, 12-movable hook, 13-metal ring, 14-fixed upright, 15-fixed crossbeam, 16-fastener, 17-movable upright, 18-movable crossbeam, 19-sleeve connection, 20-hook and loop fastener, 21-female fastener, 22-female fastener. Detailed Implementation

[0015] To make the objectives, technical solutions and advantages of this utility model clearer, the utility model will be described in further detail below with reference to the accompanying drawings.

[0016] It should be noted that all uses of "first" and "second" in the embodiments of this utility model are for the purpose of distinguishing two entities or parameters with the same name but different names. It is clear that "first" and "second" are only for the convenience of expression and should not be construed as limiting the embodiments of this utility model. Subsequent embodiments will not explain this in detail.

[0017] The directional and positional terms used in this utility model, such as "up," "down," "front," "back," "left," "right," "inner," "outer," "top," "bottom," and "side," are merely for reference to the accompanying drawings. Therefore, the directional and positional terms used are for the purpose of explaining and understanding this utility model, and not for limiting the scope of protection of this utility model.

[0018] like Figures 1 to 6 As shown, this is an embodiment of the present invention: a pharmaceutical production waste collection device, used to collect waste under a suspended production line 1. It includes several sets of interlocking waste collection supports and a base plate 2 for fixed installation of the waste collection supports. The base plate 2 is placed flat on the ground below the suspended production line 1. The waste collection supports include a fixed support 3, a movable support 4, an adjusting component, and a curtain 5. The fixed support 3 is fixedly mounted on the base plate 2 via an mounting component 6. The movable support 4 is rotatably mounted on the fixed support 3 via a hinge. The adjusting component is located between the fixed support 3 and the movable support 4 to adjust the rotation angle of the movable support 4. One side of the curtain 5 is laid on the fixed support 3, and the other side is laid on the movable support 4 to form a waste collection chute 7.

[0019] The beneficial effects of this design are as follows: By setting up several sets of interlocking waste collection brackets and fixing them to the base plate, multiple sets of waste collection brackets can be installed on the same base plate if the base plate is large enough. This device can cover multiple waste generation points under the suspended production line, avoiding the cumbersome problem of having to set up a separate container at each location in the traditional method. This interlocking design facilitates the integration of scattered waste into a unified collection point, simplifies the waste management process, and reduces the risk of cross-contamination. The waste collection chute formed by the curtain on the fixed and movable brackets has a sufficiently large area for waste to fall into, reducing the problem of waste scattering caused by the inertia of pharmaceutical materials on the suspended production line, thereby improving collection efficiency and reducing environmental pollution. By setting an adjustment component between the fixed and movable brackets, the rotation angle of the movable bracket can be flexibly adjusted to adapt to waste drop points at different heights and positions. This adjustable design allows the device to flexibly cope with various production scenarios.

[0020] Further, the hinge includes a damping hinge 8, and one end of the movable bracket 4 is rotatably connected to the side of the fixed bracket 3 near the base plate 2 via the damping hinge 8.

[0021] The beneficial effects of this design are as follows: the damping hinge provides moderate resistance to the rotation of the movable support, allowing it to remain stable after the angle is set via the adjusting mechanism. This effectively prevents accidental deflection caused by its own weight or minor external disturbances, thus ensuring the durability and stability of the waste collection chute's shape. During the unfolding or adjustment of the movable support, the damping hinge ensures smooth and controllable movement, preventing rapid falls or impacts. This improves operational safety, protects the device itself from impact damage, and extends its service life. Furthermore, the installation position of the damping hinge effectively limits the rotation range of the movable support.

[0022] Further, the adjusting component includes a chain 9. A first fixing hook 10 and a second fixing hook 11 are fixedly installed on the fixed bracket 3 at a position corresponding to the damping hinge 8 away from the base plate 2. The first fixing hook 10 and the second fixing hook 11 are distributed vertically at intervals on the fixed bracket 3. A movable hook 12 is fixedly installed on the movable bracket 4. The chain 9 includes a plurality of metal rings 13 connected in sequence. The first fixing hook 10, the second fixing hook 11, and the movable hook 12 can all be hooked by any one of the metal rings 13.

[0023] The beneficial effects of this design are as follows: the chain provides numerous selectable hooking points through its multiple metal rings, allowing the movable support to be continuously and steplessly adjusted in angle relative to the first or second fixed hook. Once fixed by the metal rings, a stable triangular support structure is formed, ensuring the locking reliability of the movable support at any angle and effectively preventing retraction or slippage under load. By setting the first and second fixed hooks distributed vertically at intervals, the chain is provided with basic fixing points at different heights. This design essentially creates multiple selectable adjustment levels, significantly expanding the angle adjustment range of the movable support, enabling the device to flexibly adapt to the waste collection needs at different heights and different throwing positions under the suspended assembly line.

[0024] Further, the fixed support 3 includes at least two spaced fixed uprights 14 and at least one fixed crossbeam 15. The fixed uprights 14 are fixedly mounted on the base plate 2 by mounting parts 6. The fixed crossbeam 15 is connected to the ends of the two fixed uprights 14 away from the base plate 2 by fasteners 16. The movable support 4 includes at least two spaced movable uprights 17 and at least one movable crossbeam 18. The movable uprights 17 are rotatably connected to the side of the fixed uprights 14 near the base plate 2 by hinges. Each movable crossbeam 18 is connected to the ends of the two movable uprights 17 away from the fixed uprights 14 by fasteners 16. The curtain 5 is laid on the fixed crossbeam 15 on one side and on the movable crossbeam 18 on the other side.

[0025] The beneficial effects of this design are as follows: the fixed uprights and fixed crossbeams, and the movable uprights and movable crossbeams are connected by fasteners to form a stable and rigid frame. This structure can effectively resist the impact and vibration generated when waste falls, providing a reliable and non-deformable support foundation for the curtain slide, ensuring the smooth operation of the waste collection process. By using at least two spaced uprights to support the crossbeams, the curtain can be fully unfolded in a wide lateral dimension, forming a wide, uninterrupted continuous slide. This significantly increases the effective collection area and effectively avoids the problem of waste scattering from the sides of the slide due to partial obstruction or insufficient support of the brackets. The frame structure makes the stress distribution more uniform and reasonable. The fixed uprights transfer the main load to the base plate, while the crossbeams bear the tension of the curtain and the load of the waste. The mounting parts and fasteners all use existing technology bolts.

[0026] Furthermore, a connecting part 19 is sewn on each side of the curtain 5, and the two connecting parts 19 are respectively wrapped around the fixed crossbeam 15 and the movable crossbeam 18.

[0027] The beneficial effects of this design are as follows: the sewn-on joint needs to be fitted onto the crossbeam first, and then the crossbeam is installed on the column by fasteners. This strong wrapping connection effectively prevents the curtain from tearing at key stress points or accidentally coming loose from the bracket, and allows the curtain to unfold naturally and smoothly, ensuring the smoothness and continuity of the waste collection chute surface.

[0028] In a further configuration, each side of the curtain fabric 5 is provided with a connecting part 19 formed by fastening with hook and loop fasteners 20, and the two connecting parts 19 are respectively wrapped around the fixed crossbeam 15 and the movable crossbeam 18.

[0029] The beneficial effects of this design are as follows, which is another embodiment of this utility model: the curtain fabric can be detachably installed on the crossbeam, the sleeve can be quickly formed or unscrewed, and the subsequent disassembly operation is also simpler, without having to separate the crossbeam from the column.

[0030] Furthermore, the edge of the curtain 5 is also provided with hook and loop fasteners 20. The hook and loop fasteners 20 are used to overlap with the curtain 5 of the adjacent waste collection bracket. The hook and loop fasteners 20 include a female fastener 21 and a female fastener 22, which are respectively provided on both sides of the curtain 5.

[0031] The beneficial effects of this design are as follows: the curtains of multiple independent waste collection brackets can be quickly and reliably connected into a whole through Velcro, thereby integrating multiple scattered collection points into a continuous and uninterrupted extended slide. This achieves flexible and unlimited expansion of the collection range. The female and male adhesive strips are respectively set on both sides of the curtain, and one of the two curtains can be overlapped on top at will. There is no restriction on the installation direction. The connection sequence and relative position of each bracket can be freely combined and adjusted according to the actual layout of the suspended assembly line.

[0032] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Therefore, any equivalent variations made in accordance with the claims of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A pharmaceutical production waste collection device, used to collect waste under a suspended production line (1), characterized in that: The system includes several sets of interlocking waste collection brackets and a base plate (2) for fixing the waste collection brackets. The base plate (2) is placed flat on the ground below the suspended assembly line (1). The waste collection bracket includes a fixed bracket (3), a movable bracket (4), an adjusting component, and a curtain (5). The fixed bracket (3) is fixed on the base plate (2) by an mounting component (6). The movable bracket (4) is rotatably mounted on the fixed bracket (3) by a hinge. The adjusting component is located between the fixed bracket (3) and the movable bracket (4) to adjust the rotation angle of the movable bracket (4). One side of the curtain (5) is laid on the fixed bracket (3) and the other side is laid on the movable bracket (4) to form a waste collection chute (7).

2. The pharmaceutical production waste collection device according to claim 1, characterized in that: The hinge includes a damping hinge (8), and one end of the movable bracket (4) is rotatably connected to the side of the fixed bracket (3) near the base plate (2) via the damping hinge (8).

3. The pharmaceutical production waste collection device according to claim 2, characterized in that: The adjusting component includes a chain (9). A first fixed hook (10) and a second fixed hook (11) are fixedly provided on the fixed bracket (3) at the position corresponding to the damping hinge (8) away from the base plate (2). The first fixed hook (10) and the second fixed hook (11) are distributed vertically at intervals on the fixed bracket (3). A movable hook (12) is fixedly provided on the movable bracket (4). The chain (9) includes several metal rings (13) connected in sequence. The first fixed hook (10), the second fixed hook (11) and the movable hook (12) can all be hooked by any one of the metal rings (13).

4. The pharmaceutical production waste collection device according to claim 1, characterized in that: The fixed support (3) includes at least two spaced fixed uprights (14) and at least one fixed crossbeam (15). The fixed uprights (14) are fixedly mounted on the base plate (2) by mounting parts (6). The fixed crossbeam (15) is connected to the ends of the two fixed uprights (14) away from the base plate (2) by fasteners (16). The movable support (4) includes at least two spaced movable uprights (17) and at least one movable crossbeam (18). The movable uprights (17) are rotatably connected to the side of the fixed uprights (14) near the base plate (2) by hinges. Each movable crossbeam (18) is connected to the ends of the two movable uprights (17) away from the fixed uprights (14) by fasteners (16). The curtain (5) is laid on the fixed crossbeam (15) on one side and on the movable crossbeam (18) on the other side.

5. A pharmaceutical production waste collection device according to claim 4, characterized in that: A sleeve part (19) is sewn on each side of the curtain (5), and the two sleeve parts (19) are respectively wrapped on the fixed crossbeam (15) and the movable crossbeam (18).

6. The pharmaceutical production waste collection device according to claim 4, characterized in that: The curtain (5) has a sleeve (19) on each side formed by the fastener (20) and the two sleeves (19) are respectively wrapped on the fixed crossbeam (15) and the movable crossbeam (18).

7. A pharmaceutical production waste collection device according to claim 6, characterized in that: The edge of the curtain (5) is also provided with hook and loop fasteners (20), which are used to overlap with the curtain (5) of the adjacent waste collection bracket. The hook and loop fasteners (20) include a female fastener (21) and a female fastener (22), which are respectively provided on both sides of the curtain (5).