Film-tear filling device

Abstract

This application relates to the field of film-tearing equipment technology, specifically disclosing a film-tearing and filling device, including a machine base, a feeding mechanism, a positioning mechanism, a picking mechanism, a film-tearing mechanism, and a filling mechanism; the feeding mechanism is located on the machine base; the positioning mechanism is located on the machine base and situated to one side of the feeding mechanism; the picking mechanism is located on the machine base and situated to one side of the feeding mechanism and the positioning mechanism; the film-tearing mechanism includes a first moving component, a film-tearing component, a second moving component, and a film-pulling component, the first moving component being located on the machine base and situated to one side of the positioning mechanism, the film-tearing component being connected to the first moving component, the second moving component being located on the machine base and situated to one side of the first moving component, and the film-pulling component being connected to the second moving component; the filling mechanism includes a carrying component and a filling component, the carrying component being located on the machine base and situated to the side of the positioning mechanism opposite to the picking mechanism, and the filling component being located on the machine base and situated to one side of the carrying component. The film-tearing and filling device of this application improves the efficiency and yield of film tearing and filling.

Description

Technical Field

[0001] This application relates to the field of film-tearing equipment technology, specifically to a film-tearing and filling device. Background Technology

[0002] In the production process of components such as the bottom shell and mid-frame of electronic devices such as mobile phones and tablets, the process of removing the film and filling the components after removing the film is generally involved.

[0003] Currently, the processes of removing the film from components and filling them with the finished product are typically performed manually. However, this method is inefficient, and the stability of manual operation is poor, resulting in a low yield rate for both processes. Utility Model Content

[0004] In view of the above, it is necessary to propose a film-tearing and filling device to improve the efficiency and yield of film tearing and filling.

[0005] This application provides a film-tearing and filling device, including: a machine base; a feeding mechanism disposed on the machine base for carrying a tray loaded with products and moving the tray; a positioning mechanism disposed on the machine base and located on one side of the feeding mechanism for positioning the products; a picking mechanism disposed on the machine base and located on one side of the feeding mechanism and the positioning mechanism for picking up the products from the tray and moving the products onto the positioning mechanism; and a film-tearing mechanism including a first moving component, a film-tearing component, a second moving component, and a film-removing component. The first moving component is disposed on the machine base and located on one side of the positioning mechanism, and the film-tearing component is connected to the first moving component. The first moving component is used to move the film-tearing component closer to and around the products. The circumferential movement of the film-tearing assembly is used to peel off the film attached to the product. The second moving assembly is disposed on the machine base and located on one side of the first moving assembly. The film-removing assembly is connected to the second moving assembly. The second moving assembly is used to drive the film-removing assembly closer to the film-tearing assembly. The film-removing assembly is used to remove the film attached to the film-tearing assembly. A filling mechanism is also included, comprising a carrying assembly and a filling assembly. The carrying assembly is disposed on the machine base and located on the side of the positioning mechanism opposite to the material-taking mechanism. The carrying assembly is used to carry the product. The filling assembly is disposed on the machine base and located on one side of the carrying assembly, used to remove the peeled product from the positioning mechanism and move the product to a preset position on the carrying assembly.

[0006] In some embodiments, the film-tearing assembly includes: a rotary drive connected to the first movable component; a clamping drive connected to the rotary drive to rotate under the drive of the rotary drive; and a clamping member connected to the clamping drive for clamping the film under the drive of the clamping drive and tearing the film from the product.

[0007] In some embodiments, the film-removing assembly includes: a clamping drive member connected to the second movable assembly; a clamping member connected to the clamping drive member for clamping the film adhering to the film-removing assembly and removing the film under the drive of the clamping drive member; and an air-blowing member disposed on the second movable assembly and corresponding to the clamping member for blowing the film off the clamping member.

[0008] In some embodiments, the positioning mechanism includes a positioning component, the positioning component including: a support base disposed on the machine base; a first positioning member including a bearing portion and a positioning portion, the bearing portion being disposed on the support base for bearing the product, the positioning portion being connected to the side of the bearing portion away from the support base, the cross-sectional dimension of the end of the positioning portion away from the bearing portion gradually decreasing in the direction away from the bearing portion, the positioning portion being used for insertion and positioning with the product; and a second positioning member disposed on the bearing portion and spaced apart from the positioning portion, for insertion and positioning with the product, the second positioning member having a guide slope inclined toward the bearing portion.

[0009] In some embodiments, the positioning component further includes a blower and a sensor, both of which are disposed on the support base and located on opposite sides of the first positioning component. The sensor is used to sense whether the product is positioned correctly, and the blower is used to blow air onto the product based on the sensing information of the sensor. And / or, the positioning component further includes a barcode scanner, which is disposed on the support base and located on one side of the first positioning component. The barcode scanner is used to identify the identification code on the product.

[0010] In some embodiments, the number of positioning components is three, namely a first positioning component, a second positioning component, and a third positioning component. The first positioning component is located between the material picking mechanism and the film tearing component, the second positioning component is located below the film tearing component, and the third positioning component is located between the filling component and the film tearing component. The film tearing mechanism further includes a picking and placing component, which is connected to the second moving component. The second moving component is also used to drive the picking and placing component to move to positions corresponding to the first positioning component, the second positioning component, and the third positioning component, respectively. The picking and placing component is used to pick up and place the product on the first positioning component, the second positioning component, and the third positioning component.

[0011] In some embodiments, the machine tool is provided with a lifting channel; the feeding mechanism includes: a first lifting component, disposed in the lifting channel, for carrying the tray loaded with the product and driving the tray to lift and lower; a second lifting component, disposed in the lifting channel and spaced apart from the first lifting component, for carrying the empty tray and driving the empty tray to lift and lower; and a transfer component, disposed in the machine tool and located above the first lifting component and the second lifting component, the transfer component being used to remove the tray loaded with the product from the first lifting component and to place the empty tray onto the second lifting component, and the picking mechanism being used to pick up the product from the tray carried by the transfer component.

[0012] In some embodiments, the transfer assembly includes: a transfer member slidably disposed on the machine platform along the arrangement direction of the first lifting assembly and the second lifting assembly, the transfer member having a clearance opening corresponding to the lifting channel; two extrusion drive members spaced apart from the transfer member and respectively located on opposite sides of the clearance opening; two extrusion members corresponding one-to-one with the two extrusion drive members, the two extrusion members being connected to their respective extrusion drive members, the two extrusion members being used to move closer or further apart from each other under the drive of their respective extrusion drive members to clamp or release the tray; and a transfer drive member disposed on the machine platform and connected to the transfer member, used to drive the transfer member to slide to positions corresponding to the first lifting assembly and the second lifting assembly respectively.

[0013] In some embodiments, the filling assembly includes: a robotic arm disposed on the machine platform and located on one side of the carrying assembly; a connector connected to the robotic arm; and an adsorption member disposed on the connector for picking up the product after film removal from the positioning mechanism, and moving the product to the preset position after being rotated by a preset angle under the drive of the robotic arm.

[0014] In some embodiments, the filling mechanism further includes an identification component, which includes a motion module and an identification element. The motion module is disposed on the machine and located on one side of the bearing component. The identification element is connected to the motion module and is used to move under the drive of the motion module and identify the coordinates of the preset position, so as to guide the robotic arm to drive the adsorption element to move the product to the preset position.

[0015] The film-tearing and filling device of this application embodiment comprises a feeding mechanism, a picking mechanism, a positioning mechanism, a film-tearing mechanism, and a filling mechanism. When the film-tearing and filling device tears and fills the product, the feeding mechanism moves the tray to supply the product, the picking mechanism removes the product from the tray and moves it to the positioning mechanism for positioning, the first moving component moves the film-tearing component close to the positioned product and around its circumference, the film-tearing component grips the film and tears it off the product, the second moving component moves the film-removing component close to the film-tearing component, the film-removing component removes the film adhering to the film-tearing component, and the filling component removes the film-teared product from the positioning mechanism and moves it to a preset position on the carrying component. Thus, the film-tearing and filling device of this application embodiment automatically tears off the film attached to the product and places the film-teared product into a preset position on the carrying component, thereby improving the efficiency and yield of film-tearing and filling the product. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the film-tearing and filling device provided in the embodiments of this application, in conjunction with the applicable material tray and product.

[0017] Figure 2 yes Figure 1 The diagram shows a three-dimensional structural schematic of the feeding mechanism in the film-tear filling device.

[0018] Figure 3 yes Figure 1 The diagram shows a three-dimensional structural schematic of the material handling mechanism in the film-tear filling device.

[0019] Figure 4 yes Figure 1 The diagram shows a three-dimensional structure of the film-tearing mechanism and the positioning mechanism working together in the film-tearing and filling device.

[0020] Figure 5 yes Figure 4 A three-dimensional structural diagram of the positioning module in the positioning mechanism shown.

[0021] Figure 6 yes Figure 1 The diagram shows a three-dimensional structure of the material frame and the product in the film-tear filling device.

[0022] Figure 7yes Figure 1 The diagram shows a three-dimensional structural schematic of the filling component in the film-tear filling device.

[0023] Key component symbols: Film tearing and filling device 100, machine base 10, lifting channel 11, feeding mechanism 20, bearing seat 21, first support part 211, second support part 212, first lifting assembly 22, lifting drive component 221, mounting component 222, lifting drive component 223, lifting component 224, lifting groove 2241, second lifting assembly 23, transfer assembly 24, transfer component 241, clearance opening 2411, extrusion drive component 242, extrusion component 243, material picking mechanism 30, shifting assembly 31, fixing component 32, opening and closing drive component 33, vertical drive component 34, suction component 35, positioning mechanism 40, positioning assembly 41, first positioning assembly 41a, second positioning assembly 41b, third positioning assembly 41c, support seat 411, first positioning component 412, bearing part 4121, positioning part 4122, second positioning component 413, guide. Inclined surface 4131, sensing element 414, blowing element 415, air hole 4151, barcode scanner 416, film tearing mechanism 50, first moving component 51, second moving component 52, linear module 521, fixing frame 522, film tearing assembly 53, rotary drive 531, clamping drive 532, clamping component 533, film pulling assembly 54, clamping drive 541, clamping component 542, air blowing element 543, pick-and-place assembly 5 5. Displacement drive component 551, connecting frame 552, suction head 553, collection box 56, filling mechanism 60, bearing component 61, conveying component 611, material frame 612, hook 6121, filling component 62, robotic arm 621, connecting component 622, suction component 623, identification component 63, motion module 631, identification component 632, material tray 700, product 800, first mounting hole 810, second mounting hole 820. Detailed Implementation

[0024] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0025] In the description of this application, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, it should be noted that "a plurality of" means two or more, unless otherwise explicitly specified.

[0026] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a connection that allows communication between the two components; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal communication between two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0027] The following will describe some embodiments of this application in detail with reference to the accompanying drawings.

[0028] Please see Figure 1 This application provides a film-removing and filling device 100 for removing a film (not shown) attached to a product 800 and filling the product 800 after film removal. The product 800 can be a component such as the bottom shell or mid-frame of an electronic device like a mobile phone or tablet. The film can be attached to the product 800 by electrostatic adsorption, adhesive, or other methods. For ease of understanding, this application uses the example of a mobile phone bottom shell as the product 800, with the film attached to the product 800 by electrostatic adsorption. Obviously, this is not a limitation of this application.

[0029] Please see Figure 1 In this embodiment, the film-tearing and filling device 100 includes a machine base 10, a feeding mechanism 20, a material-taking mechanism 30, a positioning mechanism 40, a film-tearing mechanism 50, and a filling mechanism 60.

[0030] The feeding mechanism 20 is located on the machine base 10. The feeding mechanism 20 is used to carry the tray 700 loaded with the product 800 and drive the tray 700 to move.

[0031] The positioning mechanism 40 is located on the machine base 10 and on one side of the feeding mechanism 20. The positioning mechanism 40 is used to position the product 800.

[0032] The material handling mechanism 30 is located on the machine base 10 and on one side of the feeding mechanism 20 and the positioning mechanism 40. The material handling mechanism 30 is used to take out the product 800 from the material tray 700 and move the product 800 to the positioning mechanism 40.

[0033] The film-peeling mechanism 50 includes a first moving component 51, a second moving component 52, a film-peeling component 53, and a film-removing component 54. The first moving component 51 is disposed on the machine base 10 and located on one side of the positioning mechanism 40. The film-peeling component 53 is connected to the first moving component 51. The first moving component 51 is used to drive the film-peeling component 53 to move closer to the product 800 and around the periphery of the product 800. The film-peeling component 53 is used to peel off the film attached to the product 800. The second moving component 52 is disposed on the machine base 10 and located on one side of the first moving component 51. The film-removing component 54 is connected to the second moving component 52. The second moving component 52 is used to drive the film-removing component 54 closer to the film-peeling component 53. The film-removing component 54 is used to remove the film attached to the film-peeling component 53.

[0034] The filling mechanism 60 includes a carrying component 61 and a filling component 62. The carrying component 61 is disposed on the machine base 10 and located on the side of the positioning mechanism 40 away from the material handling mechanism 30. The carrying component 61 is used to carry the product 800. The filling component 62 is disposed on the machine base 10 and located on the side of the carrying component 61. The filling component 62 is used to remove the product 800 after the film is torn off from the positioning mechanism 40 and move the product 800 to a preset position on the carrying component 61.

[0035] When the film-tearing and filling device 100 of this application performs film tearing and filling on product 800, the feeding mechanism 20 drives the material tray 700 to move to supply product 800, the material-taking mechanism 30 takes product 800 from the material tray 700 and moves product 800 to the positioning mechanism 40 for positioning, the first moving component 51 drives the film-tearing component 53 to approach the positioned product 800 and move around the periphery of product 800, the film-tearing component 53 clamps the film and tears the film from product 800, the second moving component 52 drives the film-pulling component 54 to approach the film-tearing component 53, the film-pulling component 54 pulls the film adhering to the film-tearing component 53, and the filling component 62 takes product 800 after film tearing from positioning mechanism 40 and moves product 800 to the preset position of bearing component 61. Thus, the film-tearing and filling device 100 of this application embodiment realizes the operation of automatically tearing off the film attached to the product 800 and filling the product 800 after film tearing into the preset position of the carrier component 61, thereby improving the efficiency and yield of tearing and filling the product 800.

[0036] In this embodiment, the feeding mechanism 20 and the film-tearing mechanism 50 are arranged along the Y-axis, while the picking mechanism 30, the film-tearing mechanism 50, and the filling mechanism 60 are arranged along the X-axis. The picking mechanism 30 is located on the side of the feeding mechanism 20 and the film-tearing mechanism 50 away from the filling mechanism 60. Thus, by rationally arranging the positions of the feeding mechanism 20, the picking mechanism 30, the positioning mechanism 40, the film-tearing mechanism 50, and the filling mechanism 60 on the machine base 10, the structure of the film-tearing and filling device 100 is made more compact, which is beneficial for miniaturization of the film-tearing and filling device 100.

[0037] Please refer to the following: Figure 2 In this embodiment, a lifting channel 11 is provided on the machine base 10 near the feeding mechanism 20. The feeding mechanism 20 includes a first lifting component 22, a second lifting component 23, and a transfer component 24. The first lifting component 22 is located in the lifting channel 11 and is used to carry a tray 700 loaded with product 800 and to lift the tray 700. The second lifting component 23 is located in the lifting channel 11 and spaced apart from the first lifting component 22. The second lifting component 23 is used to carry an empty tray 700 and to lift the empty tray 700. The transfer component 24 is located on the machine base 10 and above the first lifting component 22 and the second lifting component 23. The transfer component 24 is used to remove the tray 700 loaded with product 800 from the first lifting component 22 and to place the empty tray 700 onto the second lifting component 23. The picking mechanism 30 picks up the product 800 from the tray 700 carried by the transfer component 24.

[0038] When the feeding mechanism 20 supplies product 800, the first lifting component 22 carries the tray 700 containing product 800 and raises the tray 700 to a position close to the transfer component 24. The transfer component 24 removes the tray 700 containing product 800 from the first lifting component 22. The picking mechanism 30 removes product 800 from the tray 700 carried by the transfer component 24. After all the product 800 carried on the tray 700 has been removed by the picking mechanism 30, the transfer component 24 places the empty tray 700 onto the second lifting component 23. The second lifting component 23 lowers the empty tray 700 to place the empty tray 700. Thus, the operation of the first lifting component 22 supplying the tray 700 loaded with product 800 to the transfer component 24 and the operation of the second lifting component 23 retrieving the empty tray 700 do not affect each other. The waiting time for the transfer component 24 to receive the tray 700 loaded with product 800 and supply it to the feeding mechanism 30 is short, thereby improving the feeding efficiency of the feeding mechanism 20.

[0039] In this embodiment, the feeding mechanism 20 further includes a support seat 21, which is disposed within the lifting channel 11 and located between the first lifting assembly 22 and the second lifting assembly 23. The support seat 21 has a first support portion 211 and a second support portion 212, which correspond to the first lifting assembly 22 and the second lifting assembly 23, respectively. The first support portion 211 is used to support multiple stacked trays 700 loaded with products 800. The first lifting assembly 22 removes the trays 700 from the first support portion 211 and moves the trays 700 toward the transfer assembly 24. The second support portion 212 is used to support multiple stacked empty trays 700. The second lifting assembly 23 lowers the empty trays 700 and places them stacked onto the second support portion 212. Thus, by providing the support seat 21, the feeding efficiency of the feeding mechanism 20 is further improved.

[0040] In this embodiment, the first lifting component 22 includes a lifting drive component 221, a mounting component 222, two lifting drive components 223, and two lifting components 224. The lifting drive component 221 is fixed inside the lifting channel 11. The lifting drive component 221 can be a linear slide. The mounting component 222 is connected to the lifting drive component 221. Two lifting drive components 223 are spaced apart on the mounting component 222. Both lifting drive components 223 can be telescopic cylinders. Two lifting components 224 correspond one-to-one with the two lifting drive components 223. The two lifting components 224 are connected to the corresponding lifting drive components 223 and are arranged opposite to each other. The side walls of the two lifting components 224 that are close to each other are provided with lifting grooves 2241. The two lifting components 224 approach each other and clamp the material tray 700 under the drive of the corresponding lifting drive component 223. The two lifting grooves 2241 receive and lift the material tray 700. The lifting drive component 221 drives the mounting component 222 to lift and lower, thereby causing the two lifting components 224 to drive the material tray 700 to lift and lower. Thus, by setting the specific structure of the first lifting component 22, the accuracy of the first lifting component 22 in carrying the material tray 700 and driving the material tray 700 to rise and fall is improved.

[0041] In this embodiment, the structure of the second lifting component 23 is the same as that of the first lifting component 22, and will not be described again here.

[0042] In some other embodiments, the support base 21 may not be provided. Correspondingly, the first lifting component 22 simultaneously lifts and raises multiple stacked trays 700 loaded with products 800, and the second lifting group simultaneously lifts and raises multiple stacked empty trays 700. This application embodiment does not specifically limit this.

[0043] In this embodiment, the transfer assembly 24 includes a transfer member 241, two extrusion drive members 242, two extrusion members 243, and a transfer drive member (not shown). The transfer member 241 is slidably disposed on the machine base 10 along the arrangement direction of the first lifting assembly 22 and the second lifting assembly 23, and the transfer member 241 has a clearance opening 2411 corresponding to the lifting channel 11. The two extrusion drive members 242 are spaced apart from the transfer member 241 and are respectively located on opposite sides of the clearance opening 2411. Both extrusion drive members 242 can be telescopic cylinders. The two extrusion members 243 correspond one-to-one with the two extrusion drive members 242, and are connected to their respective extrusion drive members 242. The two extrusion members 243 are used to move closer or further apart under the drive of their respective extrusion drive members 242 to clamp or release the material tray 700. The transfer drive is located on the machine base 10 and connected to the transfer component 241. The transfer drive is used to drive the transfer component 241 to slide to the positions corresponding to the first lifting component 22 and the second lifting component 23 respectively. The transfer drive can be a telescopic cylinder or a linear motor.

[0044] When the transfer assembly 24 removes the tray 700 containing product 800 from the first lifting assembly 22 and places the empty tray 700 onto the second lifting assembly 23, the transfer drive drives the transfer member 241 to slide to the position corresponding to the first lifting assembly 22. The first lifting assembly 22 then lifts the tray 700 containing product 800 into the clearance opening 2411. The two extrusion drive members 242 drive the two extrusion members 243 to approach each other and clamp the tray 700. The material tray 700 is lowered and removed again. After all the products 800 on the material tray 700 have been removed by the material handling mechanism 30, the transfer drive drives the transfer member 241 to slide to the position corresponding to the second lifting assembly 23. The second lifting assembly 23 rises into the clearance opening 2411. The two extrusion drive members 242 drive the two extrusion members 243 to move away from each other and release the empty material tray 700. The empty material tray 700 is lowered under the drive of the second lifting assembly 23 and placed on the second support part 212. In this way, by setting the specific structure of the transfer assembly 24, it is convenient to feed materials to the material handling mechanism 30 and the accuracy of transferring the material tray 700 is improved.

[0045] Please refer to the following: Figure 3In this embodiment, the material handling mechanism 30 includes a shifting component 31, a fixing component 32, an opening and closing drive component 33, two vertical drive components 34, and two suction components 35. The shifting component 31 can be an XYZ three-axis linear module motion platform, which is mounted on the machine base 10. The fixing component 32 is connected to the shifting component 31 and moves under the drive of the shifting component 31. The opening and closing drive component 33 is mounted on the fixing component 32 and can be a gripper cylinder. The two vertical drive components 34 are both connected to the opening and closing drive component 33 and move closer or further away from each other under the drive of the opening and closing drive component 33. The two suction components 35 correspond one-to-one with the two vertical drive components 34, and each suction component 35 is connected to the corresponding two vertical drive components 34.

[0046] When the picking mechanism 30 picks up or places product 800, the shifting component 31 drives the opening and closing drive component 33, two vertical drive components 34, and two suction components 35 to move to the position corresponding to the positioning mechanism 40 or the transfer component 24 via the fixing component 32. The opening and closing drive component 33 drives the two vertical drive components 34 to move closer or further apart to adjust the distance between the two suction components 35. The two vertical drive components 34 simultaneously drive the two suction components 35 to move along the Z-axis, thereby enabling the two suction components 35 to pick up or place product 800 simultaneously. In this way, by setting the specific structure of the picking mechanism 30, the efficiency and accuracy of picking up and placing product 800 are improved.

[0047] In some other embodiments, the material handling mechanism 30 may also be a robotic arm, and this application does not specifically limit this.

[0048] Please refer to the following: Figure 4 and Figure 5 In this embodiment, the positioning mechanism 40 includes a positioning component 41, which includes a support base 411, a first positioning element 412, and a second positioning element 413. The support base 411 is disposed on the machine base 10. The first positioning element 412 includes a bearing portion 4121 and a positioning portion 4122. The bearing portion 4121 is disposed on the support base 411 and is used to support the product 800. The positioning portion 4122 is connected to the side of the bearing portion 4121 away from the support base 411. The cross-sectional dimension of the end of the positioning portion 4122 away from the bearing portion 4121 gradually decreases in the direction away from the bearing portion 4121. The positioning portion 4122 is used for insertion and positioning with the product 800. The second positioning element 413 is disposed on the bearing portion 4121 and spaced apart from the positioning portion 4122. The second positioning element 413 is used for insertion and positioning with the product 800. The second positioning element 413 has a guide slope 4131 inclined towards the bearing portion 4121.

[0049] Specifically, the product 800 has a first mounting hole 810 and a second mounting hole 820. When the material handling mechanism 30 places the product 800 onto the positioning assembly 41, the positioning part 4122 of the first positioning member 412 and the second positioning member 413 are respectively inserted into the first mounting hole 810 and the second mounting hole 820. The end of the positioning part 4122 away from the bearing part 4121 and the guide slope 4131 guide the product 800 to fall, so that the product 800 is positioned by its own weight, engaging with the positioning part 4122 and the second positioning member 413. In this way, the structure of the positioning assembly 41 is simple and the accuracy of positioning the product 800 is improved.

[0050] In this embodiment, there are two second positioning members 413, which are disposed opposite to each other on the support portion 4121. Each second positioning member 413 has a guide slope 4131 inclined towards the support portion 4121, and the two guide slopes 4131 are disposed opposite to each other. When the material handling mechanism 30 places the product 800 onto the positioning assembly 41, both second positioning members 413 are inserted into the second mounting hole 820. The two guide slopes 4131 guide the product 800 to fall and cause the inner wall of the second mounting hole 820 to abut against the two second positioning members 413. The two second positioning members 413 restrict the product 800 from rotating relative to the positioning portion 4122, thereby further improving the accuracy of the positioning assembly 41 in positioning the product 800.

[0051] In some other embodiments, by reasonably setting the size and shape of the second positioning member 413, two guide slopes 4131 can also be set on a second positioning member 413. This application embodiment does not specifically limit this.

[0052] In this embodiment, the positioning component 41 further includes a sensing element 414 and a blowing element 415. Both the sensing element 414 and the blowing element 415 are disposed on the support base 411 and located on opposite sides of the first positioning component 412. The sensing element 414 is used to sense whether the product 800 is positioned correctly, and the blowing element 415 is used to blow air onto the product 800 based on the sensing information from the sensing element 414. The sensing element 414 can be a displacement sensor or a photoelectric sensor, and the blowing element 415 has an air blowing hole 4151.

[0053] When the positioning component 41 positions the product 800, factors such as friction and dust may prevent the product 800 from positioning itself correctly due to its own weight. If the product 800 is not positioned correctly, the sensing element 414 will not detect the positioning signal of the product 800. The air blowing component 543 blows air onto the product 800 through the air blowing hole 4151, causing the product 800 to move on the first positioning component 412 and the second positioning component 413 and continue to fall, thereby positioning the product 800 correctly. In this way, by setting the air blowing component 415 and the sensing element 414, the accuracy of the positioning component 41 in positioning the product 800 is further improved.

[0054] In this embodiment, the positioning component 41 further includes a barcode scanner 416, which is disposed on the support base 411 and located on one side of the first positioning component 412, specifically below the first positioning component 412. The barcode scanner 416 is used to identify the identification code (not shown) on the product 800. The barcode scanner 416 can be a scanner. By setting up the barcode scanner 416, it is convenient to record and trace the processing information of the product 800.

[0055] In this embodiment, there are three positioning components 41, namely a first positioning component 41a, a second positioning component 41b, and a third positioning component 41c. The first positioning component 41a is located between the material handling mechanism 30 and the film-tearing component 53, the second positioning component 41b is located below the film-tearing component 53, and the third positioning component 41c is located between the filling component 62 and the film-tearing component 53. The film-tearing mechanism 50 also includes a pick-and-place component 55, which is connected to a second moving component 52. The second moving component 52 is also used to move the pick-and-place component 55 to positions corresponding to the first positioning component 41a, the second positioning component 41b, and the third positioning component 41c, respectively. The pick-and-place component 55 is used to pick up and place the product 800 on the first positioning component 41a, the second positioning component 41b, and the third positioning component 41c.

[0056] Due to structural limitations of the material handling mechanism 30, the film tearing mechanism 50, and the filling assembly 62, it is difficult to arrange them around the same positioning assembly 41. By setting up a first positioning assembly 41a, a second positioning assembly 41b, and a third positioning assembly 41c, and by setting up a pick-and-place assembly 55 to move the product 800 between the first positioning assembly 41a, the second positioning assembly 41b, and the third positioning assembly 41c, the material handling mechanism 30, the film tearing mechanism 50, and the filling assembly 62 can all operate on the product 800 on adjacent positioning assemblies 41, thereby facilitating the arrangement of the material handling mechanism 30, the film tearing mechanism 50, and the filling assembly 62 on the machine base 10. In addition, by setting the first positioning component 41a, the second positioning component 41b and the third positioning component 41c, the material taking mechanism 30, the film tearing mechanism 50 and the filling component 62 can operate on the product 800 without affecting each other, which helps to improve the efficiency of the film tearing and filling device 100 in tearing and filling.

[0057] In some other embodiments, by reasonably optimizing the structure of the material taking mechanism 30, the film tearing mechanism 50 and the filling component 62, the number of positioning components 41 can also be one. This application does not specifically limit this.

[0058] Please refer to the reference again. Figure 4In this embodiment, the first moving component 51 is an XYZ three-axis linear module motion platform. In other embodiments, the first moving component 51 may also be a multi-axis robotic arm, such as a five-axis or six-axis robotic arm, and this application does not specifically limit it in this way.

[0059] In this embodiment, the film-tearing assembly 53 includes a rotary drive 531, a clamping drive 532, and a clamping member 533. The rotary drive 531 can be a motor or a rotary cylinder, and is connected to the first moving assembly 51. The clamping drive 532 is connected to the rotary drive 531 and rotates under the drive of the rotary drive 531; the clamping drive 532 can be a gripper cylinder. The clamping member 533 is connected to the clamping drive 532 and is used to clamp the film under the drive of the clamping drive 532 and tear the film from the product 800; the clamping member 533 can be two gripping fingers or grippers.

[0060] When the film-tearing assembly 53 peels the film from the product 800, the first moving assembly 51 drives the film-tearing assembly 53 to approach the product 800, and the clamping drive 532 drives the clamping member 533 to clamp the film head (not shown). Then, the rotation drive 531 drives the clamping drive 532 and the clamping member 533 to rotate, and the first moving assembly 51 drives the film-tearing assembly 53 to move around the circumference of the product 800. The clamping member 533 then peels the film from the product 800. Thus, by setting the specific structure of the film-tearing assembly 53, the efficiency and accuracy of peeling the film from the product 800 are improved.

[0061] In this embodiment, the second moving component 52 includes a linear module 521 and a fixed frame 522. The linear module 521 is disposed on the machine base 10 and extends along the X-axis. The first positioning component 41a, the second positioning component 41b, and the third positioning component 41c are spaced apart along the X-axis. The fixed frame 522 is connected to the linear module 521 to move along the X-axis under the drive of the linear module 521. The film pulling component 54 and the pick-and-place component 55 are both mounted on the fixed frame 522. By setting the specific structure of the first moving component 51, the cost is low and the accuracy of driving the film pulling component 54 and the pick-and-place component 55 to move is improved.

[0062] In other embodiments, the second moving component 52 may also be a multi-axis robotic arm, such as a five-axis or six-axis robotic arm, and this application embodiment does not specifically limit this.

[0063] In this embodiment, the film-removing assembly 54 includes a clamping drive 541, a clamping member 542, and an air-blowing member 543. The clamping drive 541 is connected to the second moving assembly 52. ​​The clamping drive 541 can be a gripper cylinder, and the clamping member 542 is connected to the clamping drive 541. The clamping member 542 is used to clamp the film adhering to the film-removing assembly 53 under the drive of the clamping drive 541 and remove the film. The gripper 542 can be two gripping fingers or grippers. The air-blowing member 543 is disposed on the second moving assembly 52 and corresponds to the clamping member 542. The air-blowing member 543 is used to blow the film off the clamping member 542.

[0064] Because the film component tends to curl up and stick to the tearing assembly 53 after it is removed, it affects the reusability of the tearing assembly 53. By designing the specific structure of the film removal assembly 54, when the film removal assembly 54 removes the film component adhering to the tearing assembly 53, the second moving assembly 52 drives the film removal assembly 54 to approach the tearing assembly 53, and the clamping drive 541 drives the clamping member 542 to clamp the film component. Then, the first moving assembly 51 drives the tearing assembly 53 to rise, and the clamping member 542 removes the film component from the tearing assembly 53. Furthermore, since the film component may stick to the clamping member 542 when the clamping drive 541 drives the clamping member 542 to release it, the air blowing member 543 blows air towards the clamping member 542, thereby blowing the film component off. This improves the efficiency and accuracy of removing the film component from the tearing assembly 53.

[0065] In this embodiment, the film-tearing mechanism 50 also includes a collection box 56, which is located on the machine base 10 and below the film-pulling assembly 54. When the air blowing member 543 blows air towards the clamping member 542 to blow the film, the film falls into the collection box 56 for collection, thereby improving the convenience of collecting the film.

[0066] In this embodiment, the pick-and-place assembly 55 includes a displacement drive 551, a connecting frame 552, and multiple suction heads 553. The displacement drive 551 is mounted on the fixed frame 522 and can be a telescopic cylinder. The connecting frame 552 is connected to the displacement drive 551 to move up and down under the drive of the displacement drive 551. The multiple suction heads 553 are spaced apart on the connecting frame 552 and are used to pick up and place the product 800. By setting the specific structure of the pick-and-place assembly 55, the accuracy of picking up and placing the product 800 is improved.

[0067] Please refer to the following: Figure 1 , Figure 6 and Figure 7In this embodiment, the carrying component 61 includes a conveyor 611 and a material frame 612. The conveyor 611 can be a belt conveyor or a chain conveyor. The material frame 612 is a frame structure, which is movably mounted on the conveyor 611 and can be moved to a position close to or away from the filling component 62 under the drive of the conveyor 611. A plurality of hooks 6121 are provided at intervals on the material frame 612. The hooks 6121 are used to hook with the product 800, and the preset position is the location of the hook 6121.

[0068] In some other embodiments, the carrier component 61 may not include the conveyor 611, and the material frame 612 may be directly set on the machine base 10. This application embodiment does not specifically limit this.

[0069] In this embodiment, the filling assembly 62 includes a robotic arm 621, a connector 622, and an adsorption component 623. The robotic arm 621 is mounted on the machine base 10 and located on one side of the support assembly 61. The connector 622 is connected to the robotic arm 621. The adsorption component 623 is located on the connector 622 and is used to pick up the product 800 after film removal from the positioning mechanism 40. Driven by the robotic arm 621, the product 800 is rotated at a preset angle and then moved to a preset position on the support assembly 61.

[0070] Because the space for hanging product 800 on the material frame 612 is relatively narrow, hanging product 800 is inconvenient. By setting the specific structure of the filling component 62, when the filling component 62 is filling product 800, the robotic arm 621 drives the suction component 623 to move to a position close to the third positioning component 41c through the connector 622. The suction component 623 adsorbs and fixes product 800 from the back. Then, the robotic arm 621 drives product 800 to rotate at a preset angle through the connector 622 and the suction component 623, and moves product 800 to the preset position of the material frame 612 at a suitable hanging angle. In this way, the convenience and accuracy of filling product 800 are improved.

[0071] In this embodiment, the preset angle corresponds to the angle when the product 800 is mounted. For example, if the product 800 is horizontally positioned on the positioning component 41 and the product 800 is mounted in a vertical state, then the preset angle is 90 degrees.

[0072] In this embodiment, the filling mechanism 60 further includes an identification component 63, which includes a motion module 631 and an identification element 632. The motion module 631 is disposed on the machine base 10 and located on one side of the support component 61. The identification element 632 is connected to the motion module 631 and is used to move under the drive of the motion module 631 and identify the coordinates of a preset position, so as to guide the robotic arm 621 to drive the adsorption component 623 to move the product 800 to the preset position. The motion module 631 can be an XYZ three-axis linear motion platform.

[0073] By setting up the identification component 63, the accuracy and efficiency of the filling component 62 in moving the product 800 to the preset position of the carrying component 61 are improved.

[0074] In this embodiment, the identification element 632 can be a camera, and the identification element 632 identifies the coordinates of a preset position by means of image recognition. In some other embodiments, the identification element 632 can be a contact sensor, and this application embodiment does not specifically limit it.

[0075] In summary, the film-tearing and filling device 100 of this application embodiment is provided with a feeding mechanism 20, a picking mechanism 30, a positioning mechanism 40, a film-tearing mechanism 50, and a filling mechanism 60. When the film-tearing and filling device 100 tears and fills the product 800, the feeding mechanism 20 drives the material tray 700 to move to supply the product 800, the picking mechanism 30 takes the product 800 from the material tray 700 and moves the product 800 to the positioning mechanism 40 for positioning, the first moving component 51 drives the film-tearing component 53 to approach the positioned product 800 and move around the periphery of the product 800, the film-tearing component 53 clamps the film and tears the film from the product 800, the second moving component 52 drives the film-pulling component 54 to approach the film-tearing component 53, the film-pulling component 54 pulls the film adhering to the film-tearing component 53, and the filling component 62 takes the film-teared product 800 from the positioning mechanism 40 and moves the product 800 to the preset position of the carrying component 61. Thus, the film-tearing and filling device 100 of this application embodiment realizes the operation of automatically tearing off the film attached to the product 800 and placing the product 800 after film tearing into the preset position of the carrier component 61, thereby improving the efficiency and yield of tearing and filling the product 800.

[0076] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of this application is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be embraced within this application.

[0077] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application and are not intended to limit it. Although this application has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this application without departing from the spirit and scope of the technical solutions of this application.

Claims

1. A film-tearing and filling device, characterized in that, include: Machine tool; A feeding mechanism, located on the machine base, is used to carry a tray loaded with products and drive the tray to move. A positioning mechanism is provided on the machine base and located on one side of the feeding mechanism, for positioning the product; A material handling mechanism is provided on the machine base and located on one side of the feeding mechanism and the positioning mechanism, for taking the product from the material tray and moving the product onto the positioning mechanism; A film-peeling mechanism includes a first moving component, a film-peeling component, a second moving component, and a film-removing component. The first moving component is disposed on the machine base and located on one side of the positioning mechanism. The film-peeling component is connected to the first moving component. The first moving component is used to drive the film-peeling component closer to the product and move around the periphery of the product. The film-peeling component is used to peel off the film attached to the product. The second moving component is disposed on the machine base and located on one side of the first moving component. The film-removing component is connected to the second moving component. The second moving component is used to drive the film-removing component closer to the film-peeling component. The film-removing component is used to remove the film attached to the film-peeling component. and A filling mechanism includes a carrying component and a filling component. The carrying component is disposed on the machine base and located on the side of the positioning mechanism opposite to the material handling mechanism. The carrying component is used to carry the product. The filling component is disposed on the machine base and located on one side of the carrying component. It is used to remove the product after film removal from the positioning mechanism and move the product to a preset position of the carrying component.

2. The film-tearing and filling device as described in claim 1, characterized in that, The film-peeling assembly includes: A rotary drive component is connected to the first moving component; A clamping drive member is connected to the rotary drive member to rotate under the drive of the rotary drive member; and A clamping member, connected to the clamping drive member, is used to clamp the film under the drive of the clamping drive member and to remove the film from the product.

3. The film-tearing and filling device as described in claim 1, characterized in that, The membrane removal assembly includes: The clamping drive is connected to the second moving component; A clamping member, connected to the clamping drive member, is used to clamp the film adhering to the film-tearing assembly and remove the film under the drive of the clamping drive member; and An air blowing element, disposed on the second moving assembly and corresponding to the clamping element, is used to blow the membrane off the clamping element.

4. The film-tearing and filling device as described in claim 1, characterized in that, The positioning mechanism includes a positioning component, the positioning component comprising: A support base is provided on the machine tool; A first positioning component includes a supporting portion and a positioning portion. The supporting portion is disposed on the support base and is used to support the product. The positioning portion is connected to the side of the supporting portion away from the support base. The cross-sectional dimension of the end of the positioning portion away from the supporting portion gradually decreases in the direction away from the supporting portion. The positioning portion is used for insertion and positioning with the product. A second positioning member is disposed on the support portion and spaced apart from the positioning portion, for insertion and positioning with the product. The second positioning member has a guide slope inclined toward the support portion.

5. The film-tearing and filling device as described in claim 4, characterized in that, The positioning component further includes a blower and a sensor. Both the sensor and the blower are disposed on the support base and located on opposite sides of the first positioning component. The sensor is used to sense whether the product is positioned correctly, and the blower is used to blow air onto the product based on the sensing information from the sensor; and / or, The positioning component also includes a barcode scanner, which is disposed on the support base and located on one side of the first positioning component. The barcode scanner is used to identify the identification code on the product.

6. The film-tearing and filling device as described in claim 4 or 5, characterized in that, The number of positioning components is three, namely a first positioning component, a second positioning component, and a third positioning component. The first positioning component is located between the material picking mechanism and the film tearing component, the second positioning component is located below the film tearing component, and the third positioning component is located between the filling component and the film tearing component. The film tearing mechanism also includes a picking and placing component, which is connected to a second moving component. The second moving component is also used to drive the picking and placing component to move to positions corresponding to the first positioning component, the second positioning component, and the third positioning component, respectively. The picking and placing component is used to pick up and place the product on the first positioning component, the second positioning component, and the third positioning component.

7. The film-tearing and filling device as described in claim 1, characterized in that, The machine platform is equipped with a lifting channel; the feeding mechanism includes: A first lifting assembly is provided in the lifting channel and is used to carry the tray containing the product and drive the tray to lift and lower. A second lifting assembly, disposed in the lifting channel and spaced apart from the first lifting assembly, is used to carry the empty tray and drive the empty tray to lift and lower; and A transfer assembly is disposed on the machine platform and located above the first lifting assembly and the second lifting assembly. The transfer assembly is used to remove the tray loaded with the product from the first lifting assembly and to place the empty tray onto the second lifting assembly. The picking mechanism is used to pick up the product from the tray carried by the transfer assembly.

8. The film-tearing and filling device as described in claim 7, characterized in that, The transfer assembly includes: A transfer component is slidably disposed on the machine platform along the arrangement direction of the first lifting assembly and the second lifting assembly, and the transfer component has a clearance opening corresponding to the lifting channel; Two extrusion drive components are spaced apart from the transfer component and located on opposite sides of the clearance opening; Two extrusion members, each corresponding one-to-one with one of the two extrusion drive members, are connected to their respective extrusion drive members. The two extrusion members are used to move closer or further apart under the drive of their respective extrusion drive members to clamp or release the material tray; and A transfer drive unit is disposed on the machine base and connected to the transfer component, and is used to drive the transfer component to slide to positions corresponding to the first lifting assembly and the second lifting assembly, respectively.

9. The film-tearing and filling device as described in claim 1, characterized in that, The loading assembly includes: A robotic arm is mounted on the machine platform and located on one side of the load-bearing component; Connector, for connection to the robotic arm; and An adsorption element, disposed on the connector, is used to pick up the product after film removal from the positioning mechanism, and, driven by the robotic arm, to rotate the product at a preset angle and move the product to the preset position.

10. The film-tearing and filling device as described in claim 9, characterized in that, The filling mechanism further includes an identification component, which includes a motion module and an identification element. The motion module is disposed on the machine base and located on one side of the bearing component. The identification element is connected to the motion module and is used to move under the drive of the motion module and identify the coordinates of the preset position, so as to guide the robotic arm to drive the adsorption element to move the product to the preset position.

Images