A kind of deviation rectifying device for energy storage tube processing
Patent Information
- Application Number
- CN202522177343.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0002]储能管是储能设备中承担“介质存储、能量传导或结构支撑”功能的管状核心部件,在储能管加工过程中,输送定位精度直接影响后续加工质量,若输送时出现径向偏移或轴向窜动,会导致切割面垂直度超过误差、焊接接口错位、钻孔位置偏差,最终引发储能管密封失效、导热效率下降等问题;
[0015]1.本实用新型通过启动电机控制移动板带动支撑板移动,实现了对支撑辊顶部储能管两侧限位,解决了实际工作过程中储能管在水平面产生偏移的情况,提高加工效率,且方便适配多种尺寸的储能管进行偏移纠正,不需要更换组件即可适配多种储能管使用,效率高,可以满足多规格批量生产需求。
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Figure CN224900037U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of energy storage tube processing technology, specifically relating to a correction device for energy storage tube processing. Background Technology
[0002] Energy storage tubes are tubular core components in energy storage devices that perform functions such as "medium storage, energy conduction, or structural support." During the processing of energy storage tubes, the accuracy of the conveying and positioning directly affects the quality of subsequent processing. If radial offset or axial movement occurs during conveying, it will lead to the perpendicularity of the cutting surface exceeding the error, misalignment of the welding interface, and deviation of the drilling position, ultimately causing problems such as sealing failure of the energy storage tube and a decrease in thermal conductivity.
[0003] A search revealed Chinese patent CN213728673U, which discloses a precision correction device for stainless steel welded pipe processing. The device includes an adjusting device body, a locking component, a drive motor, a slide, a support block, a mounting component, a correction wheel, and an auxiliary device. The auxiliary device, mounted on the front end of the adjusting device body, has a lifting mechanism on its top that can lift the welded pipe entering the correction process. The lifting position can deform, enabling the lifting of welded pipes of various sizes. However, it still has the following drawbacks: it only uses a fixed-size correction wheel for correction. When using it for correcting different sizes of energy storage pipes, different sizes of correction wheels need to be replaced, which is cumbersome and has low adaptability, failing to meet the needs of multi-specification batch production. Therefore, a correction device for energy storage pipe processing is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a correction device for energy storage tube processing to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a correction device for processing energy storage tubes, comprising a conveying frame and a plurality of support rollers disposed on the top of the conveying frame, wherein movable plates are symmetrically arranged on both sides of the middle of the conveying frame, a threaded rod is inserted into the middle of the movable plate, one end of the threaded rod is connected to a motor, and a plurality of support plates are fixedly connected to the top of the movable plate, wherein limiting rollers are symmetrically embedded at both ends of one side of the support plate;
[0006] A limiting groove is provided in the middle of the support plate, and a limiting slider is provided in the middle of the limiting groove. A limiting plate is fixedly connected to one side of the limiting slider, and a connecting plate is fixedly connected to the other side of the limiting slider. A hydraulic push rod is fixedly connected to the top of one of the support plates.
[0007] Preferably, mounting ear plates are symmetrically fixedly connected around the perimeter of the conveying frame, and the top wall of the support roller is higher than the top wall of the conveying frame.
[0008] Preferably, the movable plate is located at the bottom of the support roller, and sliders are symmetrically fixedly connected to both sides of the bottom of the movable plate. A guide rail is fixedly connected to the bottom of the inner cavity of the conveying frame at a position corresponding to the slider, and the guide rail and the slider are compatible.
[0009] Preferably, the motor is fixed to one side of the conveying frame, the threads at both ends of the threaded rod are symmetrical, and the threaded rod is threadedly connected to the moving plate.
[0010] Preferably, the support roller passes through the middle of the support plate, and the limiting roller is located between the two support rollers.
[0011] Preferably, the limiting plate is disposed on the opposite side of the two support plates, the bottom of one side of the limiting plate is configured as an arc-shaped structure, and a plurality of balls are embedded in the arc-shaped surface array on one side of the limiting plate.
[0012] Preferably, the connecting plate is disposed on the opposite side of the two support plates, and the opposite side wall of the connecting plate and the limiting plate is in contact with the wall of the support plate.
[0013] Preferably, the limiting slider is adapted to the limiting groove, and the moving end of the hydraulic push rod extends into the interior of the limiting groove and is fixedly connected to the top wall of the corresponding limiting slider.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model controls the moving plate to move the support plate by starting the motor, thereby limiting the two sides of the energy storage tube at the top of the support roller. This solves the problem of the energy storage tube shifting in the horizontal plane during actual work, improves processing efficiency, and is convenient to adapt to various sizes of energy storage tubes for offset correction. It can be used with various energy storage tubes without replacing components, which is highly efficient and can meet the needs of mass production of multiple specifications.
[0016] 2. This utility model also controls multiple limiting plates to limit the top of the energy storage tube at the top of the support roller by activating the hydraulic push rod, which can prevent the end of the energy storage tube from tilting up and shifting during the processing, thus affecting the subsequent processing accuracy and quality.
[0017] 3. This utility model also avoids friction between the ball bearings set on the arc-shaped surface of the limiting plate and the energy storage tube, and avoids friction between the wall of the support plate and the energy storage tube by setting the limiting roller, thus avoiding scratches on the surface of the energy storage tube, ensuring that the energy storage tube is transported without jamming, and avoiding deformation of the tube end. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2This is a schematic diagram of the disassembled structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the cross-sectional split structure of this utility model.
[0021] In the diagram: 1. Conveying frame; 2. Support roller; 3. Moving plate; 4. Threaded rod; 5. Motor; 6. Guide rail; 7. Slider; 8. Support plate; 9. Limiting roller; 10. Limiting groove; 11. Limiting slider; 12. Limiting plate; 13. Connecting plate; 14. Hydraulic push rod. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-3 This utility model provides a correction device for processing energy storage tubes, including a conveying frame 1 and multiple support rollers 2 set on the top of the conveying frame 1. The conveying frame 1 is symmetrically fixedly connected with mounting ear plates around its perimeter, which facilitates the fixed installation of the conveying frame 1 in a preset position. The top wall of the support rollers 2 is higher than the top wall of the conveying frame 1, which facilitates the conveying and support of the top energy storage tube. The middle of the conveying frame 1 is symmetrically arranged with movable plates 3 on both sides. A threaded rod 4 is inserted in the middle of the movable plate 3. One end of the threaded rod 4 is connected to a motor 5. Multiple support plates 8 are fixedly connected to the top of the movable plate 3. Limiting rollers 9 are symmetrically embedded at both ends of one side of the support plate 8.
[0024] The movable plate 3 is located at the bottom of the support roller 2. Slider 7 is symmetrically fixedly connected to both sides of the bottom of the movable plate 3. The guide rail 6 is fixedly connected to the bottom of the inner cavity of the conveying frame 1 at the position corresponding to the slider 7. The guide rail 6 and the slider 7 are compatible. The motor 5 is fixed on one side of the conveying frame 1. The threaded rod 4 is a bidirectional threaded rod. The bidirectional threaded rod is divided into two parts in the middle. The threads of the two parts are symmetrically arranged. The two parts of the threaded rod 4 are respectively threadedly connected to the two movable plates 3. Therefore, starting the motor 5 controls the threaded rod 4 to drive the movable plate 3 to move. This can drive the two movable plates 3 on both sides to move the top support plate 8 to the opposite side synchronously. This adjusts the limit position on both sides of the energy storage tube, realizes the correction and calibration of the offset position of the energy storage tube, and the slider 7 slides on the guide rail 6, which can play a guiding role and improve the stability of the movement of the movable plate 3. The limit roller 9 can prevent the energy storage tube from rubbing when limiting the two sides of the energy storage tube.
[0025] In this embodiment, a limiting groove 10 is provided in the middle of the support plate 8, a limiting slider 11 is provided in the middle of the limiting groove 10, a limiting plate 12 is fixedly connected to one side of the limiting slider 11, a connecting plate 13 is fixedly connected to the other side of the limiting slider 11, and a hydraulic push rod 14 is fixedly connected to the top of one of the support plates 8.
[0026] The support roller 2 passes through the middle of the support plate 8, the limiting roller 9 is located between the two support rollers 2, the limiting plate 12 is set on the opposite side of the two support plates 8, the bottom of one side of the limiting plate 12 is set with an arc structure, and multiple balls are embedded in the arc surface array on one side of the limiting plate 12. The connecting plate 13 is set on the opposite side of the two support plates 8, and the opposite side wall of the connecting plate 13 and the limiting plate 12 is in contact with the wall of the support plate 8. The limiting slider 11 is adapted to the limiting groove 10, and the moving end of the hydraulic push rod 14 extends to the limiting position. The slide groove 10 is fixedly connected to the top wall of the corresponding limiting slider 11. The hydraulic push rod 14 is activated to control the limiting slider 11 to slide inside the limiting slide groove 10. Through the cooperation of the connecting plate 13, multiple limiting sliders 11 can slide synchronously inside the limiting slide groove 10, thereby controlling the limiting plate 12 on the same side to move downward synchronously. This facilitates the limiting of the top of the energy storage tube, avoids tilting and displacement during processing, and avoids affecting the processing effect. The ball bearings do not affect the horizontal movement of the energy storage tube, thus improving the limiting and correction effect.
[0027] It is worth noting that the motor 5 described in this application is a servo motor with an encoder, and the number of rotations and rotation angle of the motor output shaft are controllable and highly accurate. Those skilled in the art can set it according to actual needs, which will not be elaborated here.
[0028] Furthermore, the hydraulic push rod 14 described in this application is an actuator in a hydraulic system. It achieves the telescopic function by cooperating with the hydraulic system, and achieves precise control of the telescopic displacement of the hydraulic cylinder piston rod by cooperating with a magnetic switch, proximity switch or photoelectric switch. Those skilled in the art can set it according to actual needs, which will not be elaborated here.
[0029] The working principle of this utility model is as follows: When in use, the device is installed on one side of the processing device by installing the ear plate, and the hydraulic push rod 14 is connected to the hydraulic system, and the motor 5 is connected to the external operation panel.
[0030] During use, when the energy storage tube is conveyed and positioned at the top of the support roller 2 in preparation for processing, the motor 5 is started via the control panel. Simultaneously, the support plates 8 on both sides move synchronously towards the energy storage tube to compress it, which makes the energy storage tube perpendicular to the support roller 2, thus achieving the function of correction.
[0031] Simultaneously, the hydraulic push rod 14 can be activated to sequentially control the limit plate 12 to move downwards and limit the top of the energy storage tube, preventing the energy storage tube from tilting and causing displacement, thus improving the processing effect.
[0032] Finally, the following points should be noted: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "linkage" should be interpreted broadly, and can be mechanical or electrical connection, or internal connection between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may change.
[0033] The electronic components and modules used in this utility model can all be parts that are commonly used in the market and can achieve the specific functions in this case. The specific models and sizes can be selected and adjusted according to actual needs.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A correction device for processing energy storage tubes, comprising a conveying frame (1) and a plurality of support rollers (2) disposed on the top of the conveying frame (1), characterized in that: The conveying frame (1) has two symmetrical movable plates (3) on the middle side. A threaded rod (4) is inserted in the middle of the movable plate (3). One end of the threaded rod (4) is connected to a motor (5). Multiple support plates (8) are fixedly connected to the top of the movable plate (3). Limiting rollers (9) are symmetrically embedded at both ends of one side of the support plate (8). A limiting groove (10) is provided in the middle of the support plate (8), and a limiting slider (11) is provided in the middle of the limiting groove (10). A limiting plate (12) is fixedly connected to one side of the limiting slider (11), and a connecting plate (13) is fixedly connected to the other side of the limiting slider (11). A hydraulic push rod (14) is fixedly connected to the top of one of the support plates (8).
2. The correction device for energy storage tube processing according to claim 1, characterized in that: The conveying frame (1) is symmetrically fixed with mounting ear plates around its perimeter, and the top wall of the support roller (2) is higher than the top wall of the conveying frame (1).
3. The correction device for energy storage tube processing according to claim 1, characterized in that: The movable plate (3) is located at the bottom of the support roller (2). Slider (7) is symmetrically fixedly connected to both sides of the bottom of the movable plate (3). A guide rail (6) is fixedly connected to the bottom of the inner cavity of the conveying frame (1) at a position corresponding to the slider (7). The guide rail (6) and the slider (7) are compatible.
4. The correction device for energy storage tube processing according to claim 1, characterized in that: The motor (5) is fixed on one side of the conveying frame (1), the threads at both ends of the threaded rod (4) are symmetrical, and the threaded rod (4) is threadedly connected to the moving plate (3).
5. The correction device for energy storage tube processing according to claim 1, characterized in that: The support roller (2) passes through the middle of the support plate (8), and the limiting roller (9) is located between the two support rollers (2).
6. The correction device for energy storage tube processing according to claim 1, characterized in that: The limiting plate (12) is located on the opposite side of the two side support plates (8). The bottom of one side of the limiting plate (12) is set as an arc structure, and multiple balls are embedded in the arc surface array on one side of the limiting plate (12).
7. The correction device for energy storage tube processing according to claim 1, characterized in that: The connecting plate (13) is located on the opposite side of the two support plates (8), and the opposite side wall of the connecting plate (13) and the limiting plate (12) is in contact with the wall of the support plate (8).
8. The correction device for energy storage tube processing according to claim 1, characterized in that: The limiting slider (11) is adapted to the limiting groove (10), and the moving end of the hydraulic push rod (14) extends into the interior of the limiting groove (10) and is fixedly connected to the top wall of the corresponding limiting slider (11).
Citation Information
Patent Citations
Accurate deviation rectifying device for stainless steel welded pipe machining
CN213728673U