A synchronous belt carrying mechanism

Abstract

The utility model discloses a synchronous belt carrying mechanism relates to conveying equipment field, including bottom plate, synchronous belt and be used for installing the synchronous wheel of synchronous belt, sliding plate is fixedly connected with synchronous belt, and synchronous belt is used for rotating with sliding plate, TRAY tray carrying subassembly is installed at the top of sliding plate, the utility model discloses a synchronous belt as main drive mode, simple and compact structure, low operating noise, small vibration can realize high -speed, stable reciprocating motion. Through accurate control of servo motor, and can select the linear guide pair and guide, effectively guarantee the repeat positioning accuracy of sliding plate and TRAY tray carrying subassembly in the moving process, ensure that TRAY tray can be accurately placed in target station. The TRAY tray carrying subassembly that is integrated by plug -in disc cylinder and branch disc cylinder etc. can automatically complete the separation, capture and place action of TRAY tray, realizes the full -process automation of TRAY tray feeding and carrying, and remarkably improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of conveying equipment, specifically a synchronous belt conveying mechanism. Background Technology

[0002] In modern manufacturing industries such as electronics, semiconductors, and lithium batteries, trays are widely used to carry, transport, and position various precision components. On the production line, stacked trays need to be separated one by one and transported to designated workstations, such as inspection, sorting, or assembly stations.

[0003] Traditional tray loading and handling often rely on manual operation or simple mechanical devices, resulting in low efficiency, high labor intensity, and poor positioning accuracy, making it difficult to meet the high-speed, high-precision requirements of modern automated production lines. While some automated equipment uses chain and lead screw drives, chain drives have relatively low precision and are prone to noise and wear; lead screw drives, although highly precise, are expensive and prone to deflection over long strokes, affecting stability. Therefore, there is an urgent need for a compact, stable, precise, and efficient automated tray handling mechanism. Utility Model Content

[0004] The purpose of this invention is to provide a synchronous belt conveying mechanism to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a synchronous belt conveying mechanism, including a base plate;

[0006] Synchronous belt and synchronous pulley for mounting the synchronous belt;

[0007] A sliding plate is fixedly connected to a timing belt, which is used to rotate the sliding plate.

[0008] TRAY disk transport assembly, mounted on top of the sliding plate.

[0009] Preferably, it also includes a drive unit for moving the synchronous belt.

[0010] Preferably, the drive device includes a motor mount and a servo motor, with the motor mount fixedly mounted on the base plate and the servo motor fixedly mounted on the motor mount.

[0011] Preferably, the synchronous pulley includes a driving synchronous pulley and a driven synchronous pulley, with the driving synchronous pulley fixedly connected to the output shaft of the servo motor.

[0012] Preferably, it also includes a timing belt locking block, with the sliding plate located above the timing belt and its bottom fixedly connected to the belt body of the timing belt through the timing belt locking block.

[0013] Preferably, the TRAY tray handling assembly includes a tray insertion cylinder mounted on a sliding plate;

[0014] A side plate is fixedly installed at the end of the piston rod of the insert cylinder, and the bottom of the side plate is fixedly installed with the insert claw.

[0015] A disc-splitting cylinder is fixedly installed on the side wall of the side plate, and a disc-splitting seat is fixedly installed on the piston rod end of the disc-splitting cylinder.

[0016] Preferably, a slide rail is fixedly installed on the top of the sliding plate, and a slide rail matching the slide rail is fixedly installed on one side of the side plate.

[0017] Preferably, the base plate is provided with a linear guide pair for guiding the linear movement of the sliding plate, and a guide groove matching the linear guide pair is opened on one side of the bottom of the sliding plate.

[0018] Preferably, a driven wheel seat is fixedly installed on the base plate, and the driven synchronous wheel is rotatably connected to the driven wheel seat via a rotating shaft.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] This invention utilizes a synchronous belt as the main drive, resulting in a simple and compact structure with low operating noise and vibration, enabling high-speed and stable reciprocating motion. Precise control via a servo motor, coupled with optional linear guide rails, effectively ensures the repeatability and positioning accuracy of the sliding plate and TRAY tray handling components during movement, guaranteeing accurate placement of the TRAY tray at the target workstation. The integrated TRAY tray handling component, comprising a tray insertion cylinder and a tray separation cylinder, automatically completes the separation, gripping, and placement of the TRAY tray, achieving full automation of the TRAY tray loading and handling process, significantly improving production efficiency. By adjusting the synchronous belt length and servo motor program, it can easily adapt to different stroke and cycle time requirements, offering flexible application. Attached Figure Description

[0021] Figure 1 This is a structural diagram of the present utility model;

[0022] Figure 2 This is a structural diagram of the main body of this utility model;

[0023] Figure 3 This is a structural diagram of the insert cylinder and the split cylinder of this utility model;

[0024] Figure 4 This is a structural diagram of the TRAY tray handling assembly of this utility model;

[0025] Figure 5 This is a top view of the present invention;

[0026] Figure 6This utility model comprises a sliding plate, a timing belt locking block, and a TRAY disk transport assembly;

[0027] Figure 7 This is a diagram showing the positional relationship between the TRAY tray transport assembly and the TRAY tray of this utility model.

[0028] In the diagram: 1. Base plate; 2. Drive shaft; 3. Servo motor; 4. Active synchronous pulley; 5. Synchronous belt; 6. Driven synchronous pulley; 7. Driven pulley seat; 8. Sliding plate; 9. Synchronous belt locking block; 10. TRAY tray handling assembly; 11. Linear guide pair; 101. Tray insertion cylinder; 102. Tray splitting cylinder; 103. Slide rail; 104. Side plate. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see 1- Figure 7 As shown, this embodiment discloses a synchronous belt transport mechanism, including a base plate 1, a drive device, a synchronous belt 5, a synchronous pulley, a sliding plate 8, and a TRAY disk transport assembly 10.

[0031] The base plate 1 serves as the mounting base for the entire mechanism. Two synchronous belts 5 are provided, located on either side of the base plate 1, as shown below. Figure 1 As shown.

[0032] The drive unit includes a motor mount (not shown separately in the figure) and a servo motor 3. The motor mount is fixedly installed at one end of the base plate 1, and the servo motor 3 is fixedly installed on the motor mount with bolts. The synchronous pulleys include a driving synchronous pulley 4 and a driven synchronous pulley 6. A driving synchronous pulley mount is fixedly installed on both sides of one end of the base plate 1. The driving synchronous pulley 4 is rotatably mounted on the driving synchronous pulley mount. A gear reducer (optional, such as a two-stage reducer or a three-stage reducer, depending on the actual usage requirements) is fixedly installed at the output end of the servo motor 3. A drive shaft 2 is fixedly installed at the output end of the gear reducer. The drive shaft 2 is directly fixed to the driving synchronous pulley 4 and is used to drive the two driving synchronous pulleys 4 to rotate. The driven synchronous pulley 6 is rotatably mounted on a driven pulley mount 7 via a rotating shaft. The driven pulley mount 7 is fixedly installed on the base plate 1 and arranged opposite to the drive unit. A synchronous belt 5 is tensioned between the driving synchronous pulley 4 and the driven synchronous pulley 6, forming a closed-loop transmission system.

[0033] A sliding plate 8 is arranged horizontally above the synchronous belt 5. At the bottom of the sliding plate 8, a synchronous belt locking block 9 is fixed with bolts. This locking block clamps and fixes a section of the synchronous belt 5, thus connecting the sliding plate 8 to the synchronous belt 5. The synchronous belt locking block 9 and the synchronous belt 5 are thus fixedly connected, converting the linear motion of the synchronous belt 5 into the linear motion of the sliding plate 8. To ensure the smoothness and linear accuracy of the sliding plate 8's movement, a linear guide pair 11 is installed on the base plate 1. The bottom of the sliding plate 8 has corresponding guide grooves (such as...) that mate with the slider of the linear guide pair 11. Figure 3 and Figure 4 As shown), this allows the sliding plate 8 to slide precisely along the linear guide pair 11.

[0034] like Figures 2-4 and Figure 6 As shown, the TRAY tray handling assembly 10 is specifically mounted on top of the sliding plate 8. This assembly mainly includes a tray insertion cylinder 101, a tray distribution cylinder 102, a side plate 104, and a slide rail 103. The cylinder body of the tray insertion cylinder 101 is fixedly mounted on the sliding plate 8. The end of its piston rod is fixedly connected to the side plate 104, which extends into the space between the two synchronous belts 5, and the side plate 104 is placed vertically. A claw for supporting or inserting the TRAY tray is fixedly mounted at the bottom of the side plate 104.

[0035] A tray-separating cylinder 102 is also fixedly installed on the side wall of the side plate 104. A tray-separating seat is fixed to the end of the piston rod of the tray-separating cylinder 102, which is used to hold the upper TRAY tray in place during tray separation. To ensure the stability of the side plate 104 under the drive of the tray insertion cylinder 101, a slide rail is fixed to the top of the sliding plate 8, and a slide rail 103 that precisely matches the slide rail is fixedly installed on one side of the side plate 104. The tray insertion cylinder 101 is used to insert between stacked TRAY trays, and the tray-separating cylinder 102 is used to clamp or lift the TRAY tray. The two work together to separate individual TRAY trays.

[0036] like Figure 7 As shown, the TRAY disc containing the compact components has inwardly recessed portions on both sides. These recesses extend downwards from the top of the TRAY disc to near the bottom, but not to the bottom itself. The position of the disc holder matches the position of these recesses. The insert claw mates with the bottom of the TRAY disc. The disc holder cylinder 102 can move up and down within the recesses. When the disc holder contacts the bottom of the upper TRAY disc, it can move the upper TRAY disc upwards.

[0037] The working process of this utility model is as follows:

[0038] Initially, the stacked TRAY trays are located at the loading position on one side of the mechanism. Servo motor 3 starts, driving the sliding plate 8 and the entire TRAY tray handling assembly 10 to move above the TRAY tray stack via synchronous belt 5. Then, the inserting cylinder 101 actuates, its piston rod extending to push the side plate 104 and its bottom inserting claw forward, inserting the claw between the bottommost TRAY tray to be separated and the upper tray stack. Next, the separating cylinder 102 actuates, its piston rod extending to push the separating seat against the upper TRAY tray, ultimately separating the bottommost single TRAY tray. Afterward, servo motor 3 again drives synchronous belt 5, moving the handling assembly carrying the separated TRAY tray above the target station. Finally, the inserting cylinder 101 retracts, placing the TRAY tray in the designated position. After placement, all components reset, ready for the next handling cycle.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A synchronous belt conveying mechanism, characterized in that, include: Base plate (1); Synchronous belt (5) and synchronous pulley for mounting synchronous belt (5); The sliding plate (8) is fixedly connected to the timing belt (5), and the timing belt (5) is used to rotate the sliding plate (8); TRAY disk transport assembly (10) is mounted on top of the sliding plate (8); The TRAY tray handling assembly (10) includes a tray insertion cylinder (101) mounted on a sliding plate (8). The piston rod end of the insert cylinder (101) is fixedly mounted with a side plate (104), and the bottom of the side plate (104) is fixedly mounted with an insert claw. A disc cylinder (102) is fixedly installed on the side wall of the side plate (104), and a disc seat is fixedly installed on the piston rod end of the disc cylinder (102).

2. The synchronous belt conveying mechanism according to claim 1, characterized in that, It also includes a drive unit for moving the synchronous belt (5).

3. The synchronous belt conveying mechanism according to claim 2, characterized in that, The drive device includes a motor mount and a servo motor (3). The motor mount is fixedly mounted on the base plate (1), and the servo motor (3) is fixedly mounted on the motor mount.

4. A synchronous belt conveying mechanism according to claim 3, characterized in that, The synchronous pulley includes a driving synchronous pulley (4) and a driven synchronous pulley (6), with the driving synchronous pulley (4) fixedly connected to the output shaft of the servo motor (3).

5. A synchronous belt conveying mechanism according to claim 1, characterized in that, It also includes a timing belt locking block (9), the sliding plate (8) is located above the timing belt (5), and its bottom is fixedly connected to the belt body of the timing belt (5) through the timing belt locking block (9).

6. A synchronous belt conveying mechanism according to claim 1, characterized in that, The top of the sliding plate (8) is fixedly equipped with a slide rail, and one side of the side plate (104) is fixedly equipped with a slide rail (103) that matches the slide rail.

7. A synchronous belt conveying mechanism according to claim 1, characterized in that, The base plate (1) is provided with a linear guide pair (11) for guiding the sliding plate (8) to move linearly. A guide groove matching the linear guide pair (11) is opened on the bottom side of one side of the sliding plate (8).

8. A synchronous belt conveying mechanism according to claim 1, characterized in that, A driven wheel seat (7) is fixedly installed on the base plate (1), and a driven synchronous wheel (6) is rotatably connected to the driven wheel seat (7) via a rotating shaft.

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