A turnover conveying device for wood production and processing
Patent Information
- Application Number
- CN202522262072.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0005]根据现有技术在使用过程中,通过推动的方式对木板进行翻面,虽然设置有两个引导抵板,但是在翻转过程中,还是有可能会出现木板因滑动或者是翻转时活动幅度过大,造成板材掉落的情况,故而提出一种木材生产加工的翻转输送装置来解决上述技术问题
该木材生产加工的翻转输送装置,通过设置翻转工位可以对木材实现从输送到夹紧、翻转,最后再输送的流程,而通过夹紧对板材进行翻转,使得板材在翻转时更加稳定,避免板材滑落的情况,同时,在翻转之后,通过抵接辊的转动,可以使得板材稳定地运动到下一传送带上,确保了板材在输送的稳定性。
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Figure CN224900079U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wood processing technology, and in particular to a flipping conveyor device for wood production and processing. Background Technology
[0002] Wood boards are boards made from whole pieces of wood. After initial production, the wood needs to undergo surface processing, such as polishing, spraying, coating, waxing, etc.
[0003] In traditional wood surface processing, the wood is usually laid flat, and one side is processed first. Then, the wood is turned over manually, and the other side is processed, thus achieving the effect of processing both sides of the wood.
[0004] According to Chinese Patent Publication No. CN223315857U, a flipping and conveying device for wood production and processing is proposed. Through the arrangement of side-flipping components, guide plates, and a drive assembly, when a wooden board enters the area of the mounting plate under the conveyor belt, the drive assembly drives multiple side-flipping components to move. These components work together to push the wooden board from one side towards the guide plate. After the wooden board contacts the lower end of the guide wall of the guide plate, it is guided upwards by the arc-shaped surface at the lower end of the guide wall. At this time, the multiple side-flipping components continue to push the wooden board, causing one side of the board to continuously rise under the action of the guide wall, eventually entering the upper arc-shaped surface area of the guide wall. Guided by the upper arc-shaped surface of the guide wall, the board tilts to the other side, ultimately achieving a flipping effect. It then continues to be conveyed under the action of another belt conveyor, thus achieving the purpose of flipping and conveying.
[0005] According to existing technology, when a wooden board is flipped by pushing, although two guide plates are provided, the board may still fall off due to sliding or excessive movement during the flipping process. Therefore, a flipping and conveying device for wood production and processing is proposed to solve the above-mentioned technical problems. Utility Model Content
[0006] (a) Purpose of the utility model To address the technical problems existing in the background art, this utility model proposes a flipping and conveying device for wood production and processing, which can automatically clamp and flip wood, while making the wood flipping more stable.
[0007] (II) Technical Solution This utility model provides a flipping conveyor device for wood production and processing, including two conveyor belts, with a flipping station set between the two conveyor belts.
[0008] The flipping station includes a horizontal plate installed between two conveyor belts. A vertical plate is installed on the top of the horizontal plate. A rotating disk is provided on the front of the vertical plate, and a driving mechanism is provided on the back of the vertical plate. The driving mechanism is connected to the rotating disk and is used to drive the rotating disk to rotate. A U-shaped plate is installed on the front of the rotating disk. Two U-shaped frames are provided inside the U-shaped plate. A pushing mechanism is provided on the outside of the U-shaped plate. The output end of the pushing mechanism is connected to the U-shaped frames and is used to drive the two U-shaped frames to move to opposite sides or away from each other. An abutment mechanism is provided inside the U-shaped frame. The wooden board is clamped and fixed by two sets of abutment mechanisms.
[0009] Preferably, the driving mechanism includes a T-shaped groove on the front of the vertical plate, a T-shaped block mounted on the back of the rotating disk, the T-shaped block being rotatably connected to the inside of the T-shaped groove, a self-locking reduction motor being provided on the back of the vertical plate, the output shaft of the self-locking reduction motor extending into the inside of the T-shaped groove and connected to the center of the back of the T-shaped block.
[0010] Preferably, the pushing mechanism includes an electric push rod installed on the outside of the U-shaped plate and extending into it. The piston rod of the electric push rod is connected to the outside of the U-shaped frame. Two guide rods extending to the outside of the U-shaped plate are installed on the outside of the U-shaped frame, and both guide rods are slidably connected to the U-shaped plate.
[0011] Preferably, the abutting mechanism includes multiple rotating shafts rotatably connected to the rear side wall of the U-shaped frame cavity and extending to its front side. Abutting rollers are mounted on the outer side of the rotating shafts, and a transmission assembly is provided on the front side of the U-shaped frame for driving the multiple abutting rollers to rotate.
[0012] Preferably, the transmission assembly includes a fixed box mounted on the front of the U-shaped frame, the front ends of the plurality of rotating shafts are located inside the fixed box, and the plurality of rotating shafts are connected to each other by chain and sprocket transmission. A servo geared motor is mounted on the front of the fixed box, and the output shaft of the servo geared motor is connected to one of the rotating shafts.
[0013] Preferably, the top horizontal position of the abutment roller corresponds to the belt of the conveyor belt, and anti-slip rubber pads are installed on the outer side of the abutment roller to increase the friction between the abutment roller and the plate.
[0014] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: This wood processing and turning conveyor can realize the process of wood from conveying to clamping, turning, and finally conveying by setting up a turning station. The clamping and turning of the board makes the board more stable during the turning process and prevents the board from slipping. At the same time, after turning, the rotation of the abutment roller can make the board move stably to the next conveyor belt, ensuring the stability of the board during the conveying. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a flipping conveyor device for wood production and processing proposed in this utility model.
[0016] Figure 2 This is a three-dimensional structural diagram of the flipping station in a flipping conveyor device for wood production and processing proposed in this utility model.
[0017] Figure 3 This is an exploded view of the vertical plate, rotating disk, and drive mechanism in a wood production and processing flipping conveyor device proposed in this utility model.
[0018] Figure 4 This is a three-dimensional structural diagram of the U-shaped plate and its connecting mechanism in a wood production and processing flipping conveyor proposed in this utility model.
[0019] Figure 5 This is a cross-sectional view of the U-shaped frame and the abutment mechanism in a wood production and processing turning conveyor proposed in this utility model.
[0020] Reference numerals: 1. Conveyor belt; 2. Horizontal plate; 3. Vertical plate; 4. Rotary disc; 5. Drive mechanism; 51. T-shaped groove; 52. T-shaped block; 53. Self-locking geared motor; 6. U-shaped plate; 7. U-shaped frame; 8. Pushing mechanism; 81. Electric push rod; 82. Guide rod; 9. Abutting mechanism; 91. Rotating shaft; 92. Abutting roller; 93. Transmission assembly. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] like Figure 1-5 As shown, the present invention proposes a wood production and processing turning conveyor device, which mainly consists of two horizontally arranged conveyor belts 1 and a turning station located between them.
[0025] like Figure 1-3 As shown, in this embodiment, the core support structure of the flipping station is a horizontal plate 2, which is fixed at both ends between the frames of the two conveyor belts 1 by bolts. A vertical plate 3 is welded on the horizontal plate 2. A rotating disk 4 is on the front of the vertical plate 3, and the drive mechanism 5 is set on the back of the vertical plate 3. The drive mechanism 5 includes a T-shaped groove 51 opened on the front of the vertical plate 3. A matching T-shaped block 52 is fixed on the back of the rotating disk 4. The T-shaped block 52 is installed in the T-shaped groove 51 by bearings to achieve smooth rotation. A self-locking reduction motor 53 is installed on the back of the vertical plate 3 by a motor base. Its output shaft passes through the vertical plate 3 and is connected to the center of the T-shaped block 52 to provide rotational power for the rotating disk 4 and has a self-locking function.
[0026] like Figure 4As shown, in this embodiment, a U-shaped plate 6 is fixed on the front of the rotating disk 4, and two U-shaped frames 7 are symmetrically arranged on the inner side of the U-shaped plate 6. At the same time, a pushing mechanism 8 is provided on the outer side of the U-shaped plate 6. The pushing mechanism 8 includes an electric push rod 81 installed on the outer side of the U-shaped plate 6, whose piston rod extends into the U-shaped plate 6 and connects with the U-shaped frame 7. Two guide rods 82 extending to the outer side of the U-shaped frame 7 are installed on the outer side of the U-shaped frame 7. Both guide rods 82 are slidably connected to the U-shaped plate 6 to ensure the stability of the U-shaped frame 7 when it moves. When the two electric push rods 81 are activated, the piston rods of the two electric push rods 81 will drive the two U-shaped frames 7 to move to the opposite side or the opposite side, respectively.
[0027] like Figure 4-5 As shown in this embodiment, each U-shaped frame 7 is provided with an abutment mechanism 9. The abutment mechanism 9 includes multiple rotating shafts 91 mounted on the U-shaped frame 7 via bearing seats. Each rotating shaft 91 is equipped with an abutment roller 92. A transmission assembly 93 is provided on the front side of the U-shaped frame 7 to drive the multiple abutment rollers 92 to rotate synchronously. The transmission assembly 93 includes a fixed box mounted on the front side of the U-shaped frame 7, which encloses the sprocket and chain inside. A servo reduction motor is mounted on the fixed box to drive one of the rotating shafts 91, thereby driving all the abutment rollers 92 to rotate synchronously through chain drive.
[0028] The top horizontal position of the lower abutment roller 92 corresponds to the belt of the conveyor belt 1, ensuring that the plate being transported on the left conveyor belt 1 can stably enter the top of the lower abutment roller 92, and the plate is supported by the lower abutment roller 92.
[0029] Specifically, during the transport and flipping of the sheet material, the sheet material conveyed on the left conveyor belt 1 is transported to the top of the lower abutment roller 92. Then, two electric push rods 81 are activated, which drive the two U-shaped frames 7 to move to opposite sides. The two U-shaped frames 7 will drive the upper and lower abutment rollers 92 to move to opposite sides until the upper and lower abutment rollers 92 are stably abutting the top and bottom of the sheet material, respectively. At this time, the self-locking reduction motor 53 can be activated to make the rotating disk 4 rotate. Under the action of the U-shaped plate 6 and the U-shaped frame 7, the sheet material will be flipped through the abutment rollers 92. Anti-slip rubber pads are installed on the outer side of the abutment rollers 92 to increase the friction between the abutment rollers 92 and the sheet material, and to prevent the sheet material from separating from the abutment rollers 92 during flipping.
[0030] The self-locking geared motor 53 is a stepper motor. Each time it starts, it causes the plate and the abutment roller 92 to rotate 180°. After the plate rotates, the two electric push rods 81 are activated in the opposite direction, causing the upper and lower abutment rollers 92 to move to opposite sides. This allows the top horizontal position of the lower abutment roller 92 to correspond to the belt of the conveyor belt 1. At this time, the lower servo geared motor is activated, causing the lower abutment roller 92 to rotate. The lower abutment roller 92 needs to rotate clockwise, which can drive the plate to move towards the right conveyor belt 1, thus transporting the plate onto the right conveyor belt 1. The plate continues to be transported on the right side. Meanwhile, the left conveyor belt 1 can transport the plate to the lower abutment roller 92 again. Repeating the above operation can flip the plate again.
[0031] It should be noted that a PCL controller is installed on the base of the conveyor belt 1. The self-locking geared motor 53, the electric push rod 81 and the servo geared motor are all electrically connected to the PCL controller. The PCL controller can control the self-locking geared motor 53, the electric push rod 81 and the servo geared motor.
[0032] The U-shaped plate 6 has an infrared sensor installed on the front side wall of its inner cavity. The infrared sensor can detect the position of the plate. When the plate moves to the point where its right end corresponds to the rightmost abutment roller 92 below, it can transmit a signal to the electric push rod 81. By activating the electric push rod 81, the plate can be automatically clamped and fixed.
[0033] The self-locking geared motor 53, the electric push rod 81, and the servo geared motor are all controlled by the PCL controller through programming. The two electric push rods 81 adopt synchronous control technology, so that the two electric push rods 81 move synchronously. The synchronous control technology is existing technology and will not be described in detail in this application.
[0034] When flipping the board, the two servo geared motors alternately position themselves below. After flipping the board, simply start the lower servo geared motor to make it rotate clockwise.
[0035] Working principle: In this wood processing and turning conveyor, the wood is fed from the left conveyor belt 1 to the top of the lower abutment roller 92. When its right end aligns with the rightmost abutment roller 92, the PCL controller receives a signal and activates two electric push rods 81, pushing two U-shaped frames 7 to move towards each other until the abutment rollers 92 on both sides firmly contact and press against the wood surface. Then, the self-locking reduction motor 53 starts, driving the rotating disk 4 and the board it holds to rotate 180 degrees, turning the wood over. After turning, the two electric push rods 81 are activated in the opposite direction to release the wood, so that the top of the lower abutment roller 92 is aligned with the belt of the conveyor belt 1. Finally, the servo reduction motor is activated, and the rotation of the abutment roller 92 drives the board to move to the right, so that it falls onto the right conveyor belt 1 and is sent away, completing one work cycle. The above operation is then repeated to continuously transport and turn the board.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A turning conveyor device for wood production and processing, comprising two conveyor belts (1), characterized in that, A flipping station is provided between the two conveyor belts (1); The flipping station includes a horizontal plate (2) installed between two conveyor belts (1), a vertical plate (3) installed on the top of the horizontal plate (2), a rotating disk (4) on the front of the vertical plate (3), a driving mechanism (5) on the back of the vertical plate (3), the driving mechanism (5) being connected to the rotating disk (4) and used to drive the rotating disk (4) to rotate, a U-shaped plate (6) installed on the front of the rotating disk (4), two U-shaped frames (7) being provided inside the U-shaped plate (6), a pushing mechanism (8) being provided on the outside of the U-shaped plate (6), the output end of the pushing mechanism (8) being connected to the U-shaped frame (7) and used to drive the two U-shaped frames (7) to move to the opposite side or the opposite side, and an abutment mechanism (9) being provided inside the U-shaped frame (7) to clamp and fix the wooden board through the two sets of abutment mechanisms (9).
2. The wood processing turning conveyor according to claim 1, characterized in that, The drive mechanism (5) includes a T-shaped groove (51) on the front of the vertical plate (3), a T-shaped block (52) is installed on the back of the rotating disk (4), the T-shaped block (52) is rotatably connected to the inside of the T-shaped groove (51), a self-locking reduction motor (53) is provided on the back of the vertical plate (3), the output shaft of the self-locking reduction motor (53) extends into the inside of the T-shaped groove (51) and is connected to the center of the back of the T-shaped block (52).
3. The wood processing and turning conveyor according to claim 1, characterized in that, The pushing mechanism (8) includes an electric push rod (81) installed on the outside of the U-shaped plate (6) and extending into it. The piston rod of the electric push rod (81) is connected to the outside of the U-shaped frame (7). Two guide rods (82) extending to the outside of the U-shaped plate (6) are installed on the outside of the U-shaped frame (7). Both guide rods (82) are slidably connected to the U-shaped plate (6).
4. The wood processing and turning conveyor according to claim 1, characterized in that, The abutting mechanism (9) includes a plurality of rotating shafts (91) rotatably connected to the rear side wall of the inner cavity of the U-shaped frame (7) and extending to its front side. Abutting rollers (92) are installed on the outer side of the rotating shafts (91). A transmission assembly (93) is provided on the front side of the U-shaped frame (7) for driving the plurality of abutting rollers (92) to rotate.
5. A turning conveyor for wood production and processing according to claim 4, characterized in that, The transmission assembly (93) includes a fixed box installed on the front of the U-shaped frame (7), the front ends of the plurality of rotating shafts (91) are located inside the fixed box, and the plurality of rotating shafts (91) are connected by a chain and a sprocket. A servo geared motor is installed on the front of the fixed box, and the output shaft of the servo geared motor is connected to one of the rotating shafts (91).
6. A turning conveyor device for wood production and processing according to claim 4, characterized in that, The top horizontal position of the abutment roller (92) below corresponds to the belt of the conveyor belt (1). Anti-slip rubber pads are installed on the outer side of the abutment roller (92) to increase the friction between the abutment roller (92) and the plate.
Citation Information
Patent Citations
Turnover conveying device for wood production and processing
CN223315857U