A patch component suction disc heating type foaming unloading device

Abstract

The application discloses a patch component suction disc heating type foaming and discharging device, relates to the technical field of patch component processing equipment, and comprises two end plate processing positions, each of which is supported by a foaming assembly support platform composed of a plurality of fixed aluminum bases, the foaming assembly support platform is internally provided with a foaming assembly for heating and foaming the end plate, the foaming assembly is provided with a vertical displacement driving structure above the foaming assembly support platform, the vertical displacement driving structure is used for lifting and adjusting the foaming assembly, the foaming assembly support platform is symmetrically provided with two fixed aluminum plates at the lower end, the upper end of the fixed aluminum plate is fixedly provided with a sliding rail on the two sides, a sliding block on the outside of the sliding rail is provided with an end plate positioning assembly, the end plate positioning assembly is used for limiting and mounting the end plate, and the end plate positioning assembly is matched with the sliding rail to be sent into the foaming assembly below to be heated and foamed, and the problem that the discharging device cannot efficiently and nondestructively discharge the micro patch component and cannot reduce the residual amount of the patch component in the high-temperature glue is solved.

Description

Technical Field

[0001] This utility model relates to the technical field of surface mount component processing equipment, specifically a surface mount component suction cup heating foaming unloading device. Background Technology

[0002] Generally, after electrode capping, surface mount components require a final step of peeling off the capping plate to unload them. Currently, for some miniature surface mount components, due to their extremely small size, ordinary clamp-based adhesive-peeling unloading methods cannot efficiently and without damage complete this process. However, a suction cup heated foaming unloading device can perfectly unload miniature surface mount components, while existing ordinary clamp-based adhesive-peeling unloading devices are only suitable for medium-sized surface mount components.

[0003] However, this is not ideal for micro-surface components, as it cannot efficiently and without damage complete the unloading process. Moreover, because surface-mount components are too small, using a peeling adhesive unloading device will result in too much surface-mount component remaining in the high-temperature adhesive, which cannot effectively unload the component. Therefore, it does not meet the current requirements. To address this, we propose a surface-mount component suction cup heating foaming unloading device. Utility Model Content

[0004] The purpose of this invention is to provide a suction cup heated foaming unloading device for surface mount components, so as to solve the problem that the unloading devices proposed in the background art cannot efficiently and non-destructively unload micro surface mount components, and at the same time cannot reduce the residue of surface mount components in high-temperature adhesive.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a surface mount component suction cup heating foaming unloading device, comprising two end-sealing plate processing positions, each end-sealing plate processing position consisting of a foaming component support platform composed of multiple fixed aluminum seats, each foaming component support platform having a foaming component inside for heating and foaming the end-sealing plate, a vertical displacement drive structure above the foaming component for adjusting the height of the foaming component, two fixed aluminum plates symmetrically installed at the lower end of the foaming component support platform, slide rails fixedly installed at the upper ends of both sides of the fixed aluminum plates, and end-sealing plate positioning components installed on the sliding blocks outside the slide rails for limiting the installation of the end-sealing plate and cooperating with the slide rails to feed it under the foaming component for heating and foaming.

[0006] Preferably, the foaming component includes an aluminum plate, a heat insulation frame is fixedly installed below the aluminum plate, and a foaming heating plate is installed below the heat insulation frame.

[0007] Preferably, the vertical displacement driving structure includes a fixed stainless steel plate disposed above the foaming component support platform. A vertical adjustment cylinder is fixedly installed at the middle position of the bottom of the fixed stainless steel plate, and the movable end of the vertical adjustment cylinder is fixed to an aluminum plate. Guide shafts are fixedly installed on both sides between the fixed stainless steel plate and the aluminum plate, and the guide shafts slide and limit the movement of the foaming component support platform.

[0008] Preferably, a vacuum tube extending above the front end of the foaming component is provided, extending to the support platform of the foaming component.

[0009] Preferably, the end-sealing plate positioning assembly includes a discharge frame, a plurality of discharge frame positioning pins are provided at the edge of the upper surface of the discharge frame, a receiving box is installed at the bottom of the discharge frame, and automatic parallelism adjustment parallel bars are provided on both sides of the bottom of the discharge frame, and a spring-loaded parallelism adjustment height support structure is provided between the automatic parallelism adjustment parallel bars and the slide rail sliding block.

[0010] Preferably, the temperature of the foaming heating plate is regulated by thermocouples installed at both ends.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model can significantly improve the unloading efficiency of micro-chip components. By heating and foaming the end plate with micro-chip components, it can be processed without relying on the mechanical adhesive tearing action of traditional clamps. It effectively solves the problems of difficult operation and slow unloading speed caused by the small size of micro-chip components when ordinary clamp adhesive tearing unloading devices are used, and greatly shortens the time spent on the unloading process.

[0012] 2. This utility model can maximize the structural integrity of the surface mount components after sealing. The heating and foaming process can change the viscosity of the high-temperature adhesive, reducing the adhesion between the surface mount components and the high-temperature adhesive. This effectively avoids component damage caused by mechanical force when using ordinary clamps to remove the adhesive. At the same time, it greatly reduces the probability of surface mount components remaining in the high-temperature adhesive, and improves the component recycling rate and the yield of subsequent processing. Attached Figure Description

[0013] Figure 1 This is a perspective view of the present utility model; Figure 2 For the present utility model Figure 1 Enlarged view of a portion of region A in the middle.

[0014] In the diagram: 1. Vacuum tube; 2. Up and down adjusting cylinder; 3. Fixed stainless steel plate; 4. Guide shaft; 5. Aluminum plate; 6. Heat insulation frame; 7. Foaming heating plate; 8. Unloading frame positioning pin; 9. Unloading frame; 10. Receiving box; 11. Slide rail; 12. Automatically adjusting parallelism bar; 13. Fixed aluminum plate; 14. Fixed aluminum base; 15. Spring-adjustable parallelism height support structure. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0016] Please see Figure 1-2 This utility model provides an embodiment of a surface mount component suction cup heating foaming unloading device, which includes two end-sealing plate processing positions. Each end-sealing plate processing position is a foaming component support platform composed of multiple fixed aluminum seats 14. The foaming component support platform is equipped with a foaming component for heating and foaming the end-sealing plate. A vertical displacement drive structure is provided above the foaming component for lifting and adjusting the foaming component. Two fixed aluminum plates 13 are symmetrically installed at the lower end of the foaming component support platform. Slide rails 11 are fixedly installed on the upper ends of both sides of the fixed aluminum plates 13. End-sealing plate positioning components are installed on the sliding blocks outside the slide rails 11 for limiting the installation of the end-sealing plate and cooperating with the slide rails 11 to send it under the foaming component for heating and foaming. Simultaneous operation is achieved through two end-sealing plate processing stations. After the end-sealing plate positioning component limits the end-sealing plate with the positioning pin 8 of the unloading frame, it is precisely fed under the foaming component by the slide rail 11. The vertical displacement drive structure drives the foaming component to descend, so that the foaming heating plate 7 contacts the end-sealing plate and heats and foams it. After completion, the vertical displacement drive structure drives the foaming component to rise, and the end-sealing plate positioning component is removed by the slide rail 11. The dual processing station design improves the overall processing efficiency. The coordinated operation of each component realizes the automated process of end-sealing plate from positioning and conveying to heating and foaming, reducing manual intervention and improving the continuity and stability of processing.

[0017] Please see Figure 1The foaming assembly includes an aluminum plate 5, with a heat insulation frame 6 fixedly installed below the aluminum plate 5. A foaming heating plate 7 is installed below the heat insulation frame 6. Thermocouples are installed at both ends of the foaming heating plate 7 to regulate its temperature. The aluminum plate 5 provides stable support for the heat insulation frame 6 and the foaming heating plate 7. The heat insulation frame 6 prevents heat from the foaming heating plate 7 from being transferred upwards, avoiding damage to the upper fixed stainless steel plate 3, the vertical adjustment cylinder 2, and other structures due to high temperatures. The foaming heating plate 7 directly contacts and heats the end-capping plate, causing the high-temperature adhesive on the end-capping plate to foam, thereby separating the surface mount component from the end-capping plate. The heat insulation frame 6 effectively insulates and protects the upper components, extending the equipment's service life and ensuring that the heat from the foaming heating plate 7 is concentrated on the end-capping plate, improving heating efficiency and effect, and ensuring smooth separation of the surface mount component from the end-capping plate. Thermocouples monitor the temperature of the foaming heating plate 7 in real time and convert the temperature signal into an electrical signal, which is then transmitted to the control system. When the monitored temperature deviates from the preset value, the control system adjusts the power of the heating device to maintain the temperature of the foaming heating plate 7 within the set optimal heating range. This achieves precise temperature control of the foaming heating plate 7, ensuring the consistency and stability of the foaming effect each time it is heated. It avoids damage to components due to excessively high temperatures or impact on the foaming effect due to excessively low temperatures, thereby improving the success rate of unloading and the integrity rate of components.

[0018] Please see Figure 1 The vertical displacement drive structure includes a fixed stainless steel plate 3 set above the foaming component support platform. A vertical adjustment cylinder 2 is fixedly installed at the middle position of the bottom of the fixed stainless steel plate 3, and the movable end of the vertical adjustment cylinder 2 is fixed to the aluminum plate 5. Guide shafts 4 are fixedly installed on both sides between the fixed stainless steel plate 3 and the aluminum plate 5, and the guide shafts 4 slide and limit the foaming component support platform. When the cylinder 2 extends or retracts, it drives the aluminum plate 5 and the underlying heat insulation frame 6, foaming heating plate 7, and other foaming components to move up and down. The guide shaft 4 slides along the support platform of the foaming components during their lifting and lowering process, serving as a guide and limiter to ensure the foaming components move vertically and smoothly to the position where they contact or separate from the end-sealing plate. The cylinder drive achieves automated control of the foaming component lifting and lowering, offering convenient operation and stable power. The guide shaft 4 ensures the precision and stability of the movement, preventing uneven heating or damage to components due to component misalignment.

[0019] Please see Figure 1A vacuum tube 1 extending above the front end of the foaming assembly and onto the support platform of the foaming assembly is provided. During or after the foaming heating plate 7 heats and foams the end-capping plate, the vacuum tube 1 can perform a vacuuming operation on the foaming area to promptly extract and discharge the waste gas, odor, or small particles generated during heating and foaming to a designated location. This maintains a clean and hygienic processing environment, reduces the health impact of harmful gases on operators, and avoids adverse effects on equipment precision and the quality of surface mount components caused by residual gas or particle adhesion.

[0020] Please see Figure 1 and Figure 2 The end-sealing plate positioning assembly includes a discharge frame 9, a plurality of discharge frame positioning pins 8 are provided at the edge of the upper end face of the discharge frame 9, a receiving box 10 is installed at the bottom of the discharge frame 9, and automatic adjustment parallel bars 12 are provided on both sides of the bottom of the discharge frame 9, and a spring adjustment parallel height support structure 15 is provided between the automatic adjustment parallel bars 12 and the sliding block of the slide rail 11. The unloading frame positioning pin 8 is inserted into the corresponding positioning hole of the end plate to achieve precise positioning of the end plate. The automatic parallel adjustment parallel bar 12 can automatically adjust the parallelism of the unloading frame 9 according to the level of the foaming heating plate 7 to ensure that the end plate and the foaming heating plate 7 are in parallel contact. After heating and foaming, the patch element that falls off falls into the receiving box 10 for collection. The spring-adjustable parallel height support structure 15 provides stable support for the unloading frame 9 and works with the slide rail 11 to achieve smooth back and forth movement of the unloading frame 9.

[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A surface mount component suction cup heating type foaming unloading device, comprising two end-sealing plate processing positions, each of the end-sealing plate processing positions being a foaming component support platform composed of multiple fixed aluminum seats (14), characterized in that: The foaming component support platform is equipped with a foaming component inside for heating and foaming the end cap. A vertical displacement drive structure is provided above the foaming component for adjusting the height of the foaming component. Two fixed aluminum plates (13) are symmetrically installed at the lower end of the foaming component support platform. Slide rails (11) are fixedly installed on the upper ends of both sides of the fixed aluminum plates (13). End cap positioning components are installed on the sliding blocks outside the slide rails (11) for limiting the installation of the end cap and for cooperating with the slide rails (11) to be sent into the lower part of the foaming component for heating and foaming.

2. The surface mount component suction cup heating foaming unloading device according to claim 1, characterized in that: The foaming component includes an aluminum plate (5), a heat insulation frame (6) is fixedly installed below the aluminum plate (5), and a foaming heating plate (7) is installed below the heat insulation frame (6).

3. The surface mount component suction cup heating foaming unloading device according to claim 2, characterized in that: The vertical displacement drive structure includes a fixed stainless steel plate (3) set above the foaming component support platform. A vertical adjustment cylinder (2) is fixedly installed at the middle position of the bottom of the fixed stainless steel plate (3), and the movable end of the vertical adjustment cylinder (2) is fixed to the aluminum plate (5). Guide shafts (4) are fixedly installed on both sides between the fixed stainless steel plate (3) and the aluminum plate (5), and the guide shafts (4) slide and limit the foaming component support platform.

4. The surface mount component suction cup heating foaming unloading device according to claim 1, characterized in that: A vacuum tube (1) extending above the front end of the foaming component is provided above the foaming component support platform.

5. The surface mount component suction cup heating foaming unloading device according to claim 1, characterized in that: The end-sealing plate positioning assembly includes a discharge frame (9), and a plurality of discharge frame positioning pins (8) are provided at the edge of the upper surface of the discharge frame (9). A receiving box (10) is installed at the bottom of the discharge frame (9). Automatically adjustable parallel bars (12) are provided on both sides of the bottom of the discharge frame (9), and a spring-adjustable parallel height support structure (15) is provided between the automatically adjustable parallel bars (12) and the sliding block of the slide rail (11).

6. A surface mount component suction cup heating foaming unloading device according to claim 2, characterized in that: The temperature of the foaming heating plate (7) is regulated by thermocouples installed at both ends.

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