A tipping mechanism for a marshalling machine

CN224900143UActive Publication Date: 2026-10-27LUOYANG VIBRATION MECHANICAL CO LTD +1
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Patent Information

Application Number
CN202522678307.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-17
Publication Date
2026-10-27
Estimated Expiration
2035-12-17

AI Technical Summary

Technical Problem

[0003]通过对比专利公告号为CN218230436U的一种生阳极炭块编组设备,在此方案中,实现了生阳极炭块排列整齐有序推入编组篮内完成生阳极炭块编组,提高了生阳极炭块编组效率,但是,在对炭块编组前需要将炭块的位置进行变换,于是此装置不能够快速地对炭块的位置进行变换,因此增加了炭块倾翻的时间,降低了炭块编组的效率

Benefits of technology

[0014]通过送料机构将多块炭块推送至翻转机构处,驱动限位组件对不同体积大小的炭块进行扶正限位,防止炭块翻转时的位置发生偏移,再通过翻转组件内的顶板与倾翻板的相互配合进而对炭块进行翻转,利用顶板与倾翻板两者的相互夹持配合将炭块安全快速地翻转至合适的位置,提高了炭块倾翻的安全性,加快了倾翻的时间,提高了炭块编组的效率。

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Abstract

The utility model relates to anode carbon block production technical field, concretely relates to a kind of tipping mechanism for marshalling machine, including chassis, and the feeding mechanism is arranged in the chassis front side, and the marshalling mechanism is equipped in the chassis back side, further including turnover mechanism, and the turnover mechanism includes the connecting frame fixed in the chassis back side, turnover subassembly, fixed shaft front side rotatably installed has tipping board, and fixed shaft rear end rotatably installed has top plate, and the connecting frame both sides are equipped with limit component. Advantageous effects: multiple carbon blocks are pushed to turnover mechanism by feeding mechanism, and driving limit component is righted and is limited to different volume size carbon block, prevent the position of carbon block from deviating when turning over, then carbon block is turned over by the mutual cooperation of top plate and tipping board in turnover subassembly and is further turned over, carbon block is safely and quickly turned over to suitable position using the mutual clamping cooperation of top plate and tipping board both, the security of carbon block tipping is improved, the time of tipping is accelerated, and the efficiency of carbon block marshalling is improved.
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Description

Technical Field

[0001] This utility model relates to the field of anode carbon block production technology, and in particular to a tilting mechanism for a trainer. Background Technology

[0002] Anode carbon blocks refer to carbon blocks produced using petroleum coke and pitch coke as aggregates and coal tar pitch as binder. They are used as anode materials in prebaked aluminum electrolysis cells. These carbon blocks have been roasted and have a stable geometric shape. During the production of prebaked anode carbon blocks, the carbon blocks need to be grouped before being placed in the baking oven. During the grouping process, the horizontal anode carbon blocks need to be rotated 90 degrees and stood upright for grouping.

[0003] By comparing a green anode carbon block grouping device with patent publication number CN218230436U, it was found that this solution achieves neat and orderly arrangement of green anode carbon blocks and pushes them into the grouping basket to complete the grouping of green anode carbon blocks, thus improving the grouping efficiency of green anode carbon blocks. However, the position of the carbon blocks needs to be changed before grouping them. Therefore, this device cannot quickly change the position of the carbon blocks, which increases the time for tilting the carbon blocks and reduces the grouping efficiency of the carbon blocks. Utility Model Content

[0004] The purpose of this invention is to provide a tilting mechanism for a trainsetter in order to solve the above-mentioned problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A tilting mechanism for a grouping machine includes a base frame, a feeding mechanism on the front side of the base frame, a grouping mechanism on the rear side of the base frame, and a tilting mechanism for tilting charcoal blocks, the tilting mechanism being located between the base frame and the grouping mechanism.

[0007] The flipping mechanism includes a connecting frame fixed to the rear side of the base frame and a flipping assembly for flipping the position of the charcoal block;

[0008] The tilting assembly includes a fixed shaft fixed in the middle of the connecting frame, a tilting plate rotatably mounted on the front of the fixed shaft, multiple rollers evenly distributed on both sides of the tilting plate, the rollers rotatably connected to the side wall of the connecting frame, a downwardly inclined fixed plate fixed at the rear end of the tilting plate, two symmetrical fixed seats fixed at the front end of the fixed plate and the lower end of the connecting frame, a tilting hydraulic cylinder rotatably mounted between the two fixed seats, a top plate rotatably mounted at the rear end of the fixed shaft, a downwardly inclined fixed arm fixed at the front end of the top plate, two symmetrical fixed blocks fixed at the rear end of the fixed arm and the lower end of the connecting frame, a telescopic hydraulic cylinder rotatably mounted between the two fixed blocks, and limiting components for uprighting and limiting carbon blocks of different sizes are provided on both sides of the connecting frame.

[0009] Preferably, the limiting component includes L-shaped plates symmetrically arranged on both sides of the connecting frame, and a limiting hydraulic cylinder is provided on the side wall of the L-shaped plate, with the limiting hydraulic cylinder's telescopic end fixed to the limiting plate.

[0010] Preferably, the feeding mechanism includes multiple feeding rollers rotatably mounted above the base frame, two symmetrical positioning wheels fixed on the side wall of the base frame, a proximity switch between the two positioning wheels, a connecting plate fixed on the front side of the base frame, two symmetrical sliding frames on the connecting plate, a pusher plate slidably mounted between the two sliding frames, and a pusher hydraulic cylinder between the pusher plate and the sliding frames.

[0011] Preferably, multiple rotating shafts are rotatably installed on the side wall of the limiting plate, and multiple rollers are rotatably installed on the surface of the top plate tilting plate.

[0012] Preferably, multiple guide rollers are installed between the two feeding rollers near the positioning wheel.

[0013] Compared with existing technologies, the beneficial effects are as follows:

[0014] Multiple charcoal blocks are pushed to the flipping mechanism by the feeding mechanism. The driving limit component corrects and limits the charcoal blocks of different sizes to prevent them from shifting during flipping. The top plate and the tilting plate in the flipping component work together to flip the charcoal blocks. The mutual clamping and cooperation between the top plate and the tilting plate safely and quickly flips the charcoal blocks to the appropriate position, improving the safety of charcoal block flipping, speeding up the flipping time, and increasing the efficiency of charcoal block grouping. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a spatial perspective view of a tilting mechanism for a trainset according to the present invention;

[0017] Figure 2 This is a schematic diagram of the feeding mechanism of the tilting mechanism for a marshalling machine described in this utility model;

[0018] Figure 3 This is a schematic diagram of the tilting mechanism of the tilting mechanism for a trainer described in this utility model;

[0019] Figure 4 This is a schematic diagram of the flipping component of the tilting mechanism for a trainer according to the present invention;

[0020] Figure 5 This is a schematic diagram of the formation mechanism of the tilting mechanism for a formation machine described in this utility model.

[0021] The annotations in the attached figures are explained as follows:

[0022] 100. Base frame; 201. Connecting frame; 202. Tilting plate; 203. Roller; 204. Roller; 205. Top plate; 206. Fixing plate; 207. Fixing arm; 208. Fixing seat; 209. Fixing block; 210. Tilting hydraulic cylinder; 211. Telescopic hydraulic cylinder; 212. Fixing shaft; 213. L-shaped plate; 214. Limiting hydraulic cylinder; 215. Limiting plate; 301. Feeding roller 302. Positioning wheel; 303. Proximity switch; 304. Guide roller; 305. Sliding frame; 306. Pushing hydraulic cylinder; 307. Pushing plate; 308. Connecting plate; 401. Top material hydraulic cylinder; 402. Pushing block; 403. Grouping track; 404. Turntable; 405. Fixed frame; 406. Rotary motor; 407. Feeding hydraulic cylinder; 408. Limiting plate; 409. Limiting pad. Detailed Implementation

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] The present invention will be further described below with reference to the accompanying drawings:

[0025] like Figures 1-5 As shown, a tilting mechanism for a grouping machine includes a base frame 100, a feeding mechanism for feeding charcoal blocks before tilting, and a grouping mechanism for grouping the tilted charcoal blocks. The feeding mechanism is located on the front side of the base frame 100, and the grouping mechanism is located on the rear side of the base frame 100. It also includes a turning mechanism for turning the charcoal blocks over, and the turning mechanism is located between the base frame 100 and the grouping mechanism.

[0026] In this embodiment: the feeding mechanism includes a plurality of feeding rollers 301 rotatably mounted above the base frame 100. Two symmetrical positioning wheels 302 are provided on the side wall of the base frame 100. A proximity switch 303 is provided between the two positioning wheels 302. A plurality of guide rollers 304 are installed between the two feeding rollers 301 near the positioning wheels 302. A connecting plate 308 is fixed on the front side of the base frame 100. Two symmetrical sliding frames 305 are provided on the connecting plate 308. A pusher plate 307 is slidably mounted between the two sliding frames 305. A pusher hydraulic cylinder 306 is provided between the pusher plate 307 and the sliding frames 305.

[0027] In this embodiment, the flipping mechanism includes a connecting frame 201 fixed to the rear side of the base frame 100 and a flipping component for flipping the position of the carbon block.

[0028] The tilting assembly includes a fixed shaft 212 fixed in the middle of the connecting frame 201. A tilting plate 202 is rotatably mounted on the front side of the fixed shaft 212. Multiple rollers 204 are evenly distributed on both sides of the tilting plate 202. The rollers 204 are rotatably connected to the side wall of the connecting frame 201. A downwardly inclined fixed plate 206 is fixed to the rear end of the tilting plate 202. Two symmetrical fixed seats 208 are fixed to the front end of the fixed plate 206 and the lower end of the connecting frame 201. A tilting hydraulic cylinder is rotatably mounted between the two fixed seats 208. 210, a top plate 205 is rotatably mounted at the rear end of the fixed shaft 212, a downwardly inclined fixed arm 207 is fixed at the front end of the top plate 205, two symmetrical fixed blocks 209 are fixed at the rear end of the fixed arm 207 and the lower end of the connecting frame 201, a telescopic hydraulic cylinder 211 is rotatably mounted between the two fixed blocks 209, multiple rollers 203 are rotatably mounted on the surface of the tilting plate 202 of the top plate 205, and limiting components for straightening and limiting carbon blocks of different sizes are provided on both sides of the connecting frame 201.

[0029] The limiting assembly includes L-shaped plates 213 symmetrically arranged on both sides of the connecting frame 201. A limiting hydraulic cylinder 214 is installed at one end of the L-shaped plate 213 near the tilting plate 202. A limiting plate 215 is fixed to the telescopic end of the limiting hydraulic cylinder 214. Multiple rotating shafts are rotatably installed on the side wall of the limiting plate 215. Multiple charcoal blocks are pushed to the turning mechanism through the feeding mechanism, driving the limiting assembly to straighten and limit charcoal blocks of different sizes, preventing the position of the charcoal blocks from shifting during the turning process. Then, the charcoal blocks are turned over by the cooperation between the top plate 205 and the tilting plate 202 in the turning assembly. The mutual clamping cooperation between the top plate 205 and the tilting plate 202 safely and quickly turns the charcoal blocks to the appropriate position, improving the safety of charcoal block turning, speeding up the turning time, and improving the efficiency of charcoal block grouping.

[0030] In this embodiment: the grouping mechanism includes a grouping track 403 located on the rear side of the connecting frame 201. A fixing frame 405 is fixed to the bottom end of the grouping track 403 near the top plate 205. A turntable 404 is rotatably installed inside the fixing frame 405. Multiple balls are rotatably installed on the surface of the turntable 404. A rotary motor 406 is installed at the rotating end of the turntable 404. Two top-feeding hydraulic cylinders 401 are provided on the side of the connecting frame 201 away from the grouping track 403. A pusher block 402 is installed at the telescopic end of the top-feeding hydraulic cylinder 401. A feeding hydraulic cylinder 407 is provided on the rear side of the grouping track 403. A limit plate 408 is installed at the telescopic end of the feeding hydraulic cylinder 407. A limit pad 409 is provided on the inner wall of the grouping track 403 near the limit plate 408.

[0031] Working principle: First, multiple feeding rollers 301 feed the carbon block to the pusher plate 307. Two positioning wheels 302 on the side wall of the base frame 100 near the pusher plate 307 block the carbon block and position it so that the carbon block is adjusted to a suitable flipping position. When the proximity switch 303 detects the carbon block, it sends a signal to the pusher hydraulic cylinder 306, which drives the pusher hydraulic cylinder 306 to push the pusher plate 307 toward the position of the carbon block, thereby pushing the carbon block to the junction of the top plate 205 and the tilting plate 202.

[0032] Then, the limit hydraulic cylinders 214 on both sides are driven to push the two limit plates 215 towards the carbon block, causing the two limit plates 215 to correct and limit the position of the carbon block, preventing the position of the carbon block from shifting when it tilts. Then, the telescopic hydraulic cylinder 211 is driven to retract, causing the fixed arm 207 to rotate counterclockwise, which in turn causes the top plate 205 to rotate counterclockwise upward, so that the top plate 205 flips to a position perpendicular to the tilting plate 202. Then, the carbon block is pushed again to abut the rear end of the carbon block against the side wall of the top plate 205, and the tilting hydraulic cylinder 210 is driven to retract. The fixed plate 206 rotates clockwise, which in turn causes the tilting plate 202 to rotate clockwise upward. While the tilting plate 202 rotates, the telescopic hydraulic cylinder 211 drives the top plate 205 to flip downward. The cooperation between the top plate 205 and the tilting plate 202 flips the charcoal block, thus completing the charcoal block flipping operation. The mutual clamping cooperation between the top plate 205 and the tilting plate 202 safely and quickly flips the charcoal block to a suitable position, improving the safety of charcoal block flipping, speeding up the flipping time, and improving the efficiency of charcoal block grouping.

[0033] After the charcoal blocks are tilted, the top hydraulic cylinder 401 drives the pusher block 402 to push the charcoal blocks towards the limiting pad 409 on the inner wall of the marshalling track 403. When the charcoal blocks are pushed to the turntable 404 at the bottom of the marshalling track 403, the movement stops. Then, the rotary motor 406 drives the turntable 404 to rotate, thereby adjusting the position of the charcoal blocks. Then, the charcoal blocks are pushed to move to the limiting pad 409. The feeding hydraulic cylinder 407 pushes the limiting plate 408 to push the charcoal blocks into the marshalling track 403, adjusting the charcoal blocks to the correct marshalling position. Then, the charcoal blocks are pushed into the marshalling track 403 to complete the marshalling.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A tilting mechanism for a marshalling machine, comprising a base frame (100), wherein a feeding mechanism is provided on the front side of the base frame (100), and a marshalling mechanism is provided on the rear side of the base frame (100), characterized in that: It also includes a flipping mechanism for flipping the charcoal blocks, the flipping mechanism being located between the base frame (100) and the grouping mechanism; The flipping mechanism includes a connecting frame (201) fixed to the rear side of the base frame (100) and a flipping assembly for flipping the position of the charcoal block; The flipping assembly includes a fixed shaft (212) fixed at the middle position of the connecting frame (201). A tilting plate (202) is rotatably mounted on the front side of the fixed shaft (212). Multiple rollers (204) are evenly distributed on both sides of the tilting plate (202). The rollers (204) are rotatably connected to the side wall of the connecting frame (201). A downwardly inclined fixing plate (206) is fixed to the rear end of the tilting plate (202). Two symmetrical fixing seats (208) are fixed to the front end of the fixing plate (206) and the lower end of the connecting frame (201). A tilting hydraulic cylinder (210) is rotatably installed between the fixed bases (208). A top plate (205) is rotatably installed at the rear end of the fixed shaft (212). A downwardly inclined fixed arm (207) is fixed at the front end of the top plate (205). Two symmetrical fixed blocks (209) are fixed at the rear end of the fixed arm (207) and the lower end of the connecting frame (201). A telescopic hydraulic cylinder (211) is rotatably installed between the two fixed blocks (209). Limiting components for straightening and limiting carbon blocks of different sizes are provided on both sides of the connecting frame (201).

2. The tilting mechanism for a trainsetter according to claim 1, characterized in that: The limiting component includes L-shaped plates (213) symmetrically arranged on both sides of the connecting frame (201). A limiting hydraulic cylinder (214) is provided on the side wall of the L-shaped plate (213), and the limiting hydraulic cylinder (214) has a limiting plate (215) fixed to its telescopic end.

3. The tilting mechanism for a trainsetter according to claim 2, characterized in that: The feeding mechanism includes a plurality of feeding rollers (301) rotatably mounted above the base frame (100). Two symmetrical positioning wheels (302) are fixed on the side wall of the base frame (100). A proximity switch (303) is provided between the two positioning wheels (302). A connecting plate (308) is fixed on the front side of the base frame (100). Two symmetrical sliding frames (305) are provided on the connecting plate (308). A pusher plate (307) is slidably mounted between the two sliding frames (305). A pusher hydraulic cylinder (306) is provided between the pusher plate (307) and the sliding frames (305).

4. The tilting mechanism for a trainsetter according to claim 3, characterized in that: Multiple rotating shafts are rotatably mounted on the side wall of the limiting plate (215), and multiple rollers (203) are rotatably mounted on the surface of the top plate (205) and the tilting plate (202).

5. A tilting mechanism for a trainsetter according to claim 4, characterized in that: A plurality of guide rollers (304) are installed between the two feed rollers (301) near the positioning wheel (302).

Citation Information

Patent Citations

  • Raw anode carbon block marshalling equipment

    CN218230436U