Multifunctional device for transferring sagger
Patent Information
- Application Number
- CN202522654231.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-15
AI Technical Summary
同时不能够做到在一定范围内兼容不同尺寸匣钵集合多种功能在一个工具上
优选地,通过设置终端连接部件、平台支架、可移动部件、固定拾取臂和自适应拾取臂等结构,实现匣钵的转运功能,终端连接部件便于连接外部机构,平台支架为气动及电气元件提供放置位置,可移动部件配合固定和自适应拾取臂实现匣钵的夹取和释放,整体结构合理,功能多样,满足匣钵转运需求。
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Figure CN224900182U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sagger handling technology, and in particular to a multifunctional device for sagger transfer. Background Technology
[0002] Sagger handling systems are an important component of safe and efficient production. Using them effectively reduces repetitive manual labor and minimizes the impact of high temperatures or electromagnetic fields on workers. However, most current sagger handling systems require precise positioning of the saggers to achieve point-to-point transport. Furthermore, they often lack the ability to integrate multiple functions into a single tool while accommodating saggers of different sizes within a certain range. Utility Model Content
[0003] To address the existing problems, this utility model provides a multi-functional sagger transfer device, which aims to enable the sagger transfer device to accurately pick up saggers and expand the compatibility of the saggers that can be picked up.
[0004] To achieve the above objectives, the present invention provides the following technical solution.
[0005] A multi-functional device for crucible transfer includes a terminal connection component, a platform support, a movable component, a fixed pickup arm, and an adaptive pickup arm. The terminal connection component is a plate frame structure used to connect to external mechanisms. The platform support is arranged parallel to the lower part of the terminal connection component and is used to place pneumatic components and electrical components. The movable component is arranged at the bottom of the platform support. The fixed pickup arm and the adaptive pickup arm are respectively fixed to both sides of the movable end of the movable component for gripping and releasing the crucible. A sensor-down probe cylinder and a clamping detection sensor are provided on the side of the platform support.
[0006] As a further improvement of this utility model, the clamping detection sensor includes two photoelectric sensors arranged at equal height intervals for detecting the clamping position of the sagger.
[0007] As a further improvement of this utility model, a photoelectric sensor for detecting the presence or absence of a sagger is also provided on the moving end of the sensor probing cylinder, and the sensor for detecting the presence or absence of a sagger is aligned with the clamping station.
[0008] As a further improvement of this utility model, a slide rail is provided at the lower part of the platform support, and a slider is connected to the slide rail. The slider is connected to the adaptive pickup arm.
[0009] As a further improvement of this utility model, the movable component is provided with a clamping cylinder, and the output end of the clamping cylinder is connected to the slider.
[0010] As a further improvement of this utility model, the rodless chamber side of the clamping cylinder is connected to a release cylinder pressure regulating valve, and the rod chamber side of the clamping cylinder is connected to a clamping cylinder pressure regulating valve.
[0011] As a further improvement of this utility model, both the release cylinder pressure regulating valve and the clamping cylinder pressure regulating valve are connected to the intake digital display pressure gauge.
[0012] As a further improvement of this utility model, the movable part is provided with a five-position two-way solenoid valve, which is connected to the release cylinder pressure regulating valve and the clamping cylinder pressure regulating valve through pipelines respectively.
[0013] As a further improvement of this utility model, a clamping force regulating air pressure valve is provided at the top of the terminal connecting component.
[0014] As a further improvement of this utility model, the clamping force regulating air pressure valve is connected to a display meter via a pipeline.
[0015] This utility model has the following beneficial effects: Preferably, the crucible transfer function is realized by setting up a terminal connection component, a platform support, a movable component, a fixed pickup arm, and an adaptive pickup arm. The terminal connection component facilitates connection to external mechanisms, the platform support provides a place for pneumatic and electrical components, and the movable component, together with the fixed and adaptive pickup arms, enables the clamping and release of the crucible. The overall structure is reasonable, the functions are diverse, and it meets the crucible transfer requirements.
[0016] Optionally, the device can accurately detect the clamping position of the crucible. By simultaneously detecting the crucible using two photoelectric sensors arranged at equal height intervals, it can determine that the crucible is in the correct clamping position, thereby improving the accuracy and stability of clamping and avoiding clamping failure or damage to the crucible due to incorrect position.
[0017] Preferably, the presence or absence of a crucible detection sensor can detect in a timely manner whether there is a crucible on the clamping station, preventing clamping operations from being performed when there is no crucible, avoiding the equipment running idle, reducing unnecessary energy consumption and equipment wear, and improving the efficiency and reliability of the equipment.
[0018] Preferably, the arrangement of the slide rail and slider enables the adaptive pickup arm to move more smoothly and flexibly, improving the motion accuracy and stability of the adaptive pickup arm, which is conducive to more precise gripping and releasing of the crucible, and adapting to the crucible transfer needs in different positions and states.
[0019] Preferably, the clamping cylinder provides clamping power to the adaptive pickup arm. By controlling the action of the clamping cylinder, the adaptive pickup arm can reliably clamp the crucible, ensuring that the crucible will not fall off during the transfer process, thereby improving the safety and stability of the transfer.
[0020] Preferably, by separately setting the air pressure regulating valves for the release cylinder and the clamping cylinder, the air pressure in the rodless chamber and the rod chamber of the clamping cylinder can be adjusted independently, thereby precisely controlling the release and clamping force of the adaptive pickup arm, meeting the clamping requirements of saucers of different specifications and materials, and improving the versatility and adaptability of the equipment.
[0021] Preferably, the intake digital pressure gauge can intuitively display the gas flow rate or pressure value entering the release cylinder pressure regulating valve and the clamping cylinder pressure regulating valve, which makes it convenient for operators to monitor and adjust the pressure parameters in real time, ensuring the accuracy and stability of the pressure regulation, and thus ensuring the clamping effect of the adaptive pickup arm.
[0022] Preferably, the five-position two-way solenoid valve can precisely control the opening and closing of the air circuit and maintain the on / off state for a relatively long time when the power is turned on or off; by connecting with the air pressure regulating valve of the release cylinder and the air pressure regulating valve of the clamping cylinder, the automatic control of the release and clamping operation of the adaptive pickup arm can be realized.
[0023] Preferably, the clamping force regulating air pressure valve can adjust the clamping force of the entire device. According to the characteristics of different crucibles and the transportation requirements, by adjusting the clamping force regulating air pressure valve, the device can adapt to various working scenarios, ensuring that the crucibles will not be damaged during transportation and can be reliably clamped.
[0024] Preferably, the display can intuitively show the air pressure value after adjustment by the clamping force regulating air pressure valve. The operator can accurately grasp the current clamping force based on the value on the display, which facilitates precise adjustment and control of the clamping force and further improves the adaptability and operational accuracy of the device to the transfer of different crucibles. Attached Figure Description
[0025] The accompanying drawings described herein are for illustrative purposes only and do not limit the scope of this invention in any way. Furthermore, the shapes and proportions of the components in the drawings are merely schematic to aid in understanding the invention and do not specifically limit the shapes and proportions of the components. In the drawings: Figure 1 This is a side view schematic diagram of a multi-functional device for rotating a sagger as described in Example 1; Figure 2 This is a side-top view of a multi-functional device for rotating a sagger as described in Example 1; Figure 3 This is a side-view diagram of a multi-functional device for rotating a sagger as described in Example 1; Among them, 101, terminal connection component; 102, platform support; 103, movable component; 104, fixed pickup arm; 105, adaptive pickup arm; 1011, clamping force regulating air pressure valve; 1012, display gauge; 1031, release cylinder air pressure regulating valve; 1032, clamping cylinder air pressure regulating valve; 1033, five-position two-way solenoid valve; 1034, intake digital display pressure gauge; 1035, clamping cylinder; 1051, adjustable movable gripper; 1052, presence or absence of crucible detection sensor; 1053, fixed rod gripper; 1054, clamping alignment detection sensor; 1055, slide rail; 1056, slider. Detailed Implementation
[0026] To enable those skilled in the art to better understand the technical solutions of this utility model, the solutions are described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
[0027] It should be noted that when an element is referred to as being "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only embodiments.
[0028] Unless otherwise defined below, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0029] Example 1 like Figure 1As shown, a multi-functional device for crucible transfer includes a terminal connection component 101, a platform support 102, a movable component 103, a fixed pickup arm 104, and an adaptive pickup arm 105. The terminal connection component 101 is a plate frame structure used to connect to external mechanisms. The platform support 102 is arranged parallel to the lower part of the terminal connection component 101 and is used to place pneumatic components and electrical components. The movable component 103 is arranged at the bottom of the platform support 102. The fixed pickup arm 104 and the adaptive pickup arm 105 are respectively fixed to both sides of the movable end of the movable component 103 for gripping and releasing the crucible. A sensor-down probe cylinder and a clamping detection sensor 1054 are provided on the side of the platform support 102.
[0030] The terminal connection component 101 has five connection holes in the radial direction for connecting to external mechanisms, and eight support column connection holes are provided along the edge.
[0031] The platform support 102 is provided with multiple adjustment holes, and at least two of the adjustment holes are located on the same straight line, and are fixed to the main frame of the tool device for adjusting the position of the industrial camera.
[0032] The platform support 102 is provided with at least three adjustment holes for fixing pneumatic components.
[0033] The platform support 102 is provided with a slide rail 1055 at its lower part, and a slider 1056 is connected to the slide rail 1055. The slider 1056 is connected to the adaptive pickup arm 105.
[0034] The movable component 103 is a bracket design with four support columns radially distributed along the first direction to support and fix the cylinder. Two sets of parallel smooth guide rails are designed radially along the back side to guide the pickup device.
[0035] The movable component 103 is provided with a clamping cylinder 1035, and the output end of the clamping cylinder 1035 is connected to the slider 1056.
[0036] The rodless chamber side of the clamping cylinder 1035 is connected to a release cylinder pressure regulating valve 1031, and the rod chamber side of the clamping cylinder 1035 is connected to a clamping cylinder pressure regulating valve 1032.
[0037] Both the release cylinder pressure regulating valve 1031 and the clamping cylinder pressure regulating valve 1032 are connected to the intake digital display pressure gauge 1034.
[0038] The clamping detection sensor 1054 includes two photoelectric sensors arranged at equal height intervals for detecting the clamping position of the sagger.
[0039] The sensor is also equipped with a no-sagger detection sensor 1052, which is a photoelectric sensor, on the moving end of the sensor probe cylinder. The no-sagger detection sensor 1052 is aligned with the clamping station.
[0040] The movable component 103 is provided with a five-position two-way solenoid valve 1033, which is connected to the release cylinder air pressure regulating valve 1031 and the clamping cylinder air pressure regulating valve 1032 through pipelines.
[0041] The fixed pickup arm 104 is provided with a fixed rod gripper 1053, which moves along the outer side of the guide rail of the movable component 103 and along the center line, and is fixed to the main frame; a silicone anti-slip pad is laid on the contact surface with the sagger.
[0042] The adaptive pickup arm 105 is fixed with an adjustable movable gripper 1051, which can move as a whole with the movable component 103.
[0043] The adaptive pickup device is equipped with a follower device that moves radially in both directions along two slide bars, driven by the main cylinder.
[0044] Optionally, such as Figure 2-3 As shown, the terminal connection component 101 is provided with a clamping force regulating air pressure valve 1011 at its top.
[0045] Optionally, the clamping force regulating air pressure valve 1011 is connected to a display meter 1012 via a pipeline.
[0046] The clamping force regulating air pressure valve 1011 controls the opening and clamping force by adjusting the air flow through an air pipe and a cylinder air pipe connected in series.
[0047] Advantages of this utility model: The multi-functional device is designed as a whole, integrating pneumatic components, electrical components, and picking devices; it accurately picks up crucibles without limiters and precisely places them in designated positions; this device can effectively solve the repetitive design and operation of tooling in crucible handling systems, and improve production efficiency.
[0048] The above embodiments are merely one of the implementation methods for achieving the technical solution of this utility model. The scope of protection claimed by this utility model is not limited to this embodiment, but also includes any variations, substitutions, and other implementation methods that are easily conceived by those skilled in the art within the scope of the technology disclosed in this utility model. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A multi-functional device for rotating a sagger, characterized in that, The system includes a terminal connection component (101), a platform support (102), a movable component (103), a fixed pickup arm (104), and an adaptive pickup arm (105). The terminal connection component (101) is a plate frame structure used to connect external mechanisms. The platform support (102) is arranged parallel to the lower part of the terminal connection component (101) and is used to place pneumatic components and electrical components. The movable component (103) is arranged at the bottom of the platform support (102). The fixed pickup arm (104) and the adaptive pickup arm (105) are respectively fixed to both sides of the moving end of the movable component (103) for gripping and releasing the crucible. A sensor downward probe cylinder and a clamping detection sensor (1054) are provided on the side of the platform support (102).
2. The multi-functional device for rotating a sagger according to claim 1, characterized in that, The clamping detection sensor (1054) includes two photoelectric sensors arranged at equal height intervals for detecting the clamping position of the sagger.
3. The multi-functional device for rotating a sagger according to claim 2, characterized in that, The sensor is also equipped with a sag detection sensor (1052) on the moving end of the sensor probe cylinder. The sag detection sensor (1052) is a photoelectric sensor and is aligned with the clamping station.
4. The multi-functional device for rotating a sagger according to claim 1, characterized in that, The platform support (102) is provided with a slide rail (1055) at the bottom, and a slider (1056) is connected to the slide rail (1055). The slider (1056) is connected to the adaptive pickup arm (105).
5. The multi-functional device for rotating a sagger according to claim 4, characterized in that, The movable component (103) is provided with a clamping cylinder (1035), and the output end of the clamping cylinder (1035) is connected to the slider (1056).
6. The multi-functional device for rotating a sagger according to claim 5, characterized in that, The rodless chamber side of the clamping cylinder (1035) is connected to a release cylinder pressure regulating valve (1031), and the rod chamber side of the clamping cylinder (1035) is connected to a clamping cylinder pressure regulating valve (1032).
7. The multi-functional device for rotating a sagger according to claim 6, characterized in that, Both the release cylinder pressure regulating valve (1031) and the clamping cylinder pressure regulating valve (1032) are connected to the intake digital display pressure gauge (1034).
8. The multi-functional device for rotating a sagger according to claim 7, characterized in that, The movable component (103) is provided with a five-position two-way solenoid valve (1033), which is connected to the release cylinder pressure regulating valve (1031) and the clamping cylinder pressure regulating valve (1032) through pipelines.
9. The multi-functional device for rotating a sagger according to claim 1, characterized in that, The terminal connection component (101) is provided with a clamping force regulating air pressure valve (1011) at its top.
10. The multi-functional device for rotating a sagger according to claim 9, characterized in that, The clamping force regulating air pressure valve (1011) is connected to a display meter (1012) via a pipeline.