Battery transfer device with bubble and paper card heat seal reliability detection function
Patent Information
- Application Number
- CN202522682675.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-18
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-18
AI Technical Summary
[0002]目前，在电池经纸卡和塑泡进行包装后（即当电池被放置到塑泡中，并在塑泡与纸卡进行热封后，能够使得电池被限制在塑泡内，以实现对电池的包装），需要将经纸卡和塑泡包装后的电池转移到喷码机构中进行喷码，现有技术中，将包装完成后的电池放置到喷码机构中的过程是依靠机械手来完成的，但在纸卡和塑泡对电池进行包装后，有几率存在纸卡和塑泡热封不完全的情况，以至于在喷码机构对纸卡进行喷码前，需要依靠人工对塑泡和纸卡的热封情况进行一只只检查，即存在生产效率低以及人工成本高的缺点
[0005]本实用新型在将经纸卡和塑泡包装后的电池转移到喷码机构中的过程中，能够对纸卡和塑泡的热封可靠性进行检测，并能够将纸卡和塑泡可靠热封后的电池转移到喷码机构中，纸卡和塑泡热封不可靠的电池则无法被取走，从而在喷码机构对纸卡进行喷码时，无需依靠人工对塑泡和纸卡的热封情况进行一只只检查，进而能够提高生产效率，并降低人工成本。
Smart Images
Figure CN224900190U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery transfer device technology, and more specifically, to a battery transfer device with a reliability detection function for heat sealing of plastic bubble and paper card. Background Technology
[0002] Currently, after batteries are packaged using paper cards and blister packs (i.e., when the battery is placed in the blister pack and the blister pack and paper card are heat-sealed to confine the battery within the blister pack), the packaged batteries need to be transferred to a coding machine for coding. In existing technology, the process of placing the packaged batteries into the coding machine is done by a robotic arm. However, after the batteries are packaged using paper cards and blister packs, there is a chance that the heat sealing of the paper cards and blister packs is incomplete. As a result, before the coding machine can code the paper cards, it is necessary to manually check the heat sealing of the blister packs and paper cards one by one. This has the disadvantages of low production efficiency and high labor costs. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a battery transfer device with a reliability detection function for heat sealing of blister packs and paper cards. In the process of transferring batteries after being packaged in paper cards and blister packs to the coding mechanism, it is not necessary to rely on manual inspection of the heat sealing of blister packs and paper cards one by one, thereby improving production efficiency and reducing labor costs.
[0004] This utility model provides a battery transfer device with a reliability testing function for heat sealing of bubble wrap and paper card. It includes a suction assembly fixed to the output end of a robotic arm. The suction assembly is used to pick up batteries packaged in bubble wrap and paper card and transfer them to a coding mechanism. The battery is located inside the bubble wrap. After heat sealing the bubble wrap and paper card, the battery is confined within the bubble wrap. The paper card has an easy-tear opening located inside the heat-sealed area of the bubble wrap and paper card. The suction assembly includes a support plate and a suction cup. The support plate is fixed to the output end of the robotic arm, and the suction cup is fixed to the support plate. The suction cup is used to adhere to the back of the paper card. The diameter of the suction end of the suction cup is larger than the length of the easy-tear opening, and the suction end of the suction cup is used to abut against the paper card located circumferentially outside the easy-tear opening.
[0005] This invention can detect the reliability of the heat sealing of paper cards and blister packs during the transfer of batteries to the coding mechanism. It can transfer batteries with reliable heat sealing to the coding mechanism, while batteries with unreliable heat sealing cannot be removed. Therefore, when the coding mechanism is coding the paper cards, it is not necessary to manually check the heat sealing of the blister packs and paper cards one by one, thereby improving production efficiency and reducing labor costs.
[0006] In one possible implementation, the support plate is a long strip structure with multiple suction cups. The suction cups are fixed to the support plate at intervals along its length, and each suction cup is used to adsorb the back of one of the paper cards. By adopting this structure, since there are multiple suction cups and they are fixed to the support plate at intervals along its length, the suction assembly can simultaneously adsorb multiple batteries after they have been packaged in paper cards and blister packs and transfer the batteries to the coding mechanism, thereby improving the battery transfer efficiency.
[0007] In one possible implementation, the middle part of the support plate is fixed to the output end of the robot arm. By adopting this structure, since the middle part of the support plate is fixed to the output end of the robot arm, the stability of the material suction component when the robot arm drives the material suction component to move can be improved, and the situation of unbalanced force at the output end of the robot arm can be avoided. Attached Figure Description
[0008] Figure 1 This is a rear view of the battery after it has been packaged in paper cards and bubble wrap. Figure 2 Left view of the battery after it has been packaged in paper card and bubble wrap; Figure 3 This is a schematic diagram of the suction assembly as it picks up the battery after it has passed through the paper card and bubble wrap packaging. Detailed Implementation
[0009] First, those skilled in the art should understand that these embodiments are merely used to explain the technical principles of the embodiments of this application and are not intended to limit the scope of protection of the embodiments of this application. Those skilled in the art can make adjustments as needed to adapt to specific application scenarios.
[0010] In the description of the embodiments of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this application based on the specific circumstances.
[0011] In the embodiments of this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0012] The present application will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0013] See Figures 1-3 As shown in the embodiment of this application, a battery transfer device with a reliability detection function for heat sealing of bubble wrap and paper card is disclosed. It includes a suction assembly, which is fixed to the output end of a robot arm. The suction assembly is used to pick up the battery 3 after it has been packaged by paper card 1 and bubble wrap 2 and transfer the battery 3 to the coding mechanism. The battery 3 is located inside the bubble wrap 2. After the bubble wrap 2 and paper card 1 are heat sealed, the battery 3 is confined inside the bubble wrap 2. The paper card 1 is provided with an easy-tear opening 11, which is located inside the heat-sealing area 4 of the bubble wrap 2 and paper card 1. The suction assembly includes a support plate 5 and a suction cup 6. The support plate 5 is fixed to the output end of the robot arm, and the suction cup 6 is fixed to the support plate 5. The suction cup 6 is used to adhere to the back of the paper card 1. The diameter of the suction end of the suction cup 6 is larger than the length of the easy-tear opening 11. The suction end of the suction cup 6 is used to abut against the paper card 1 located outside the circumferential direction of the easy-tear opening 11.
[0014] The support plate 5 is a long strip structure, and multiple suction cups 6 are provided. The multiple suction cups 6 are fixed on the support plate 5 at intervals along the length direction of the support plate 5. Each suction cup 6 is used to adsorb the back of one paper card 1. By adopting this structure, since multiple suction cups are provided and fixed on the support plate at intervals along the length direction of the support plate, the suction assembly can simultaneously adsorb multiple batteries after paper cards and blister packaging and transfer the batteries to the coding mechanism, thereby improving the battery transfer efficiency.
[0015] The middle part of the support plate 5 is fixed to the output end of the robot. By adopting this structure, since the middle part of the support plate 5 is fixed to the output end of the robot, the stability of the material suction component when the robot moves is improved, and the situation of unbalanced force at the output end of the robot can be avoided.
[0016] In use, this invention first moves the support plate and suction cup above the battery packaged in paper card and bubble wrap. Then, the suction cup adheres to the back of a paper card. Next, the robot moves the suction assembly and the packaged battery into the coding mechanism. The suction cup then releases the packaged battery, which then falls onto the coding station in the coding mechanism. During this transfer process, because the suction cup's suction end has a diameter larger than the tear-off opening, the suction end abuts against the paper card located circumferentially outside the tear-off opening. Therefore, even if the paper card and bubble wrap are not completely heat-sealed, the external... Air from the environment can enter the blister pack through the gap between the blister pack and the paper card, and the air inside the blister pack can enter the suction cup through the easy-tear opening. As a result, the suction cup cannot create negative pressure on the paper card, meaning the suction cup cannot pick up the battery after it has been packaged in the blister pack and paper card. Therefore, in the process of transferring the battery packaged in the blister pack and paper card to the coding mechanism, the reliability of the heat seal of the blister pack and paper card can be detected, and batteries with reliable heat seal can be transferred to the coding mechanism. Batteries with unreliable heat seal cannot be removed. Thus, when the coding mechanism is coding the paper card, there is no need to manually check the heat seal of the blister pack and paper card one by one, which can improve production efficiency and reduce labor costs.
[0017] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A battery transfer device with a reliability detection function for heat sealing of bubble wrap and paper card, comprising a suction assembly, the suction assembly being fixed to the output end of a robotic arm, the suction assembly being used to pick up a battery (3) packaged in paper card (1) and bubble wrap (2) and transfer the battery (3) to a coding mechanism; the battery (3) is located inside the bubble wrap (2), the bubble wrap (2) and the paper card (1) are heat-sealed to confine the battery (3) inside the bubble wrap (2), the paper card (1) is provided with an easy-tear opening (11), the easy-tear opening (11) being located inside the heat-sealed area (4) of the bubble wrap (2) and the paper card (1); characterized in that: The suction assembly includes a support plate (5) and a suction cup (6); the support plate (5) is fixed on the output end of the robot arm, and the suction cup (6) is fixed on the support plate (5). The suction cup (6) is used to adhere to the back of the paper card (1). The diameter of the suction end of the suction cup (6) is larger than the length of the tear-off opening (11). The suction end of the suction cup (6) is used to abut against the paper card (1) located outside the circumferential direction of the tear-off opening (11).
2. The battery transfer device with bubble and paper card heat sealing reliability testing function according to claim 1, characterized in that: The support plate (5) is a long strip structure. Multiple suction cups (6) are provided. Multiple suction cups (6) are fixed on the support plate (5) at intervals along the length direction of the support plate (5). Each suction cup (6) is used to adsorb the back of one of the paper cards (1).
3. The battery transfer device with bubble and paper card heat sealing reliability testing function according to claim 2, characterized in that: The middle part of the support plate (5) is fixed to the output end of the robot.