Dual-suction cup pneumatic handling mechanism

Abstract

The utility model discloses a kind of double-suction disc pneumatic handling mechanism, belong to spare part processing technical field, including base, the one side of the base is connected with two groups of auxiliary guide rail, two sides on two groups of auxiliary guide rail are connected with sliding seat, no-rod air cylinder is set between two groups of sliding seat, lifting cylinder is connected with one side on two groups of moving seat, suction nozzle seat is connected with the telescopic end of two groups of lifting cylinder, four groups of large suction disc are set on the one side of suction nozzle seat, a plurality of positioning frame are also set on suction nozzle seat, small suction disc is connected with the one side on three groups of positioning frame, the utility model, by double-suction disc design and pneumatic drive scheme, low cost, high reliability double-station synchronous handling is realized, compact structure and maintenance are simple and easy;Modularization suction disc group and detection sensor improve equipment adaptability and change type efficiency.

Description

Technical Field

[0001] This utility model relates to the field of parts processing technology, specifically a double suction cup pneumatic handling mechanism. Background Technology

[0002] In automated assembly and testing production lines in industries such as electronics and automotive parts, it is often necessary to quickly and accurately transfer materials between two adjacent workstations. Existing technologies commonly employ servo-driven single-arm robotic arms or linear modules for material handling.

[0003] The above-mentioned technical conditions also have shortcomings: although these solutions are highly accurate, they are expensive, have complex structures, are inconvenient to maintain, and their performance is excessive in situations where only simple reciprocating motion between two points is required.

[0004] Based on this, the present invention designs a double suction cup pneumatic handling mechanism to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a double suction cup pneumatic handling mechanism to solve the above-mentioned technical problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a double suction cup pneumatic handling mechanism, comprising a base, two sets of auxiliary guide rails connected to one side of the base, sliding seats connected to both sides of the two sets of auxiliary guide rails, a rodless cylinder arranged between the two sets of sliding seats, a lifting cylinder connected to one side of the two sets of sliding seats, a suction nozzle seat connected to the extension and retraction ends of the two sets of lifting cylinders, four sets of large suction cups arranged on one side of the suction nozzle seat, multiple positioning frames also arranged on the suction nozzle seat, and small suction cups connected to one side of the three sets of positioning frames.

[0007] By adopting the above technical solution, a compact layout of the dual-suction cup pneumatic handling mechanism is achieved. The sliding seat movement is synchronously controlled by a rodless cylinder. Combined with the lifting cylinder and the large and small suction cups on the suction nozzle seat, it can efficiently complete the synchronous handling operation of dual workstations, improve production efficiency and reduce costs.

[0008] Preferably, one side of each of the other three sets of positioning frames is equipped with a product detection sensor.

[0009] By adopting the above technical solution, the product detection sensor allows for real-time multi-angle detection of the adsorbed product, enhancing the accuracy and reliability of the handling process and avoiding misoperation.

[0010] Preferably, the bottom of the base is also provided with two sets of tank chains, one end of each set of tank chains being connected to two sets of sliding seats.

[0011] By adopting the above technical solutions, the application of tank chains effectively manages the layout of pipelines and wires, prevents tangling and wear, and improves the smoothness of equipment movement and service life.

[0012] Preferably, buffer structures are provided on both sides of the base.

[0013] By adopting the above technical solution, the buffer structure provides a buffering effect when the sliding seat moves to its limit position through the cooperation of springs and abutment rods, reducing the impact force and ensuring stable operation of the equipment.

[0014] In summary, this application has the following beneficial technical effects: through the dual suction cup design and pneumatic drive scheme, low-cost and high-reliability dual-station synchronous handling is achieved, with a compact structure and easy maintenance; the modular suction cup assembly and detection sensors improve equipment adaptability and changeover efficiency; the tank chain and buffer structure optimize pipeline management and motion stability, thereby improving the overall utilization rate and production flexibility of the automated production line. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this embodiment; Figure 2 for Figure 1 Enlarged view of the structure at point A in the middle; Figure 3 This is a schematic side view of the structure in this embodiment.

[0017] The attached diagram lists the components represented by each number as follows: 1. Base; 2. Auxiliary guide rail; 3. Rodless cylinder; 4. Sliding seat; 5. Lifting cylinder; 6. Nozzle seat; 7. Large suction cup; 8. Positioning frame; 9. Product detection sensor; 10. Small suction cup; 11. Buffer structure; 12. Tank chain. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0019] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0020] A dual-suction-cup pneumatic handling mechanism includes a base 1, two sets of auxiliary guide rails 2 connected to one side of the base 1, and sliding seats 4 connected to both sides of the two sets of auxiliary guide rails 2. A rodless cylinder 3 is arranged between the two sets of sliding seats 4. The rodless cylinder 3 can simultaneously control the relative or opposite movement of the two sets of sliding seats 4, thereby adjusting the position of the sliding seats 4. A lifting cylinder 5 is connected to one side of each of the two sets of sliding seats 4. A suction nozzle seat 6 is connected to the extension end of each of the two sets of lifting cylinders 5. Four sets of large suction cups 7 are arranged on one side of the suction nozzle seat 6. Multiple positioning frames 8 are also arranged on the suction nozzle seat 6. Small suction cups 10 are connected to one side of each of the three sets of positioning frames 8. Each large suction cup 7 and each small suction cup 10 is connected to an external air passage through a duct, which can control the suction force and working state of each suction cup.

[0021] Furthermore, product detection sensors 9 are installed on one side of each of the other three sets of positioning frames 8, which can detect the adsorbed products from multiple angles, thereby improving the product conveying effect.

[0022] Furthermore, two sets of tank chains 12 are also provided at the bottom of the base 1. One end of each set of tank chains 12 is connected to one of the two sets of sliding seats 4. This allows for better arrangement of pipes and wires, avoids obstructing the movement of the mechanism, and improves work efficiency.

[0023] Furthermore, buffer structures 11 are provided on both sides of the base 1. The buffer structure 11 consists of an abutment rod and a spring. When the sliding seat 4 moves to the outermost position, the sliding seat 4 contacts the abutment rod and compresses the spring at the same time, providing a good buffering effect and thus improving the stability of the equipment.

[0024] The implementation principle of this embodiment is as follows: When the rodless cylinder 3 is working, it drives the two sets of sliding seats 4 to move relative to or towards each other along the auxiliary guide rail 2, thereby adjusting the horizontal position of the suction nozzle seat 6; the lifting cylinder 5 controls the lifting movement of the suction nozzle seat 6, so that the large suction cup 7 and the small suction cup 10 approach the workpiece; the suction cup generates suction force through the external air circuit, and after adsorbing the workpiece, the workpiece is transferred to the target station through the movement of the cylinder; the product detection sensor 9 monitors the status of the workpiece in real time, the tank chain 12 ensures the orderly arrangement of pipelines, and the buffer structure 11 provides buffering at the moving end of the sliding seat 4. The entire mechanism achieves fast and accurate dual-station synchronous handling through pneumatic drive, which is suitable for efficient operation of automated production lines.

[0025] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dual-suction-cup pneumatic conveying mechanism, comprising a base (1), characterized in that: Two sets of auxiliary guide rails (2) are connected to one side of the base (1). Sliding seats (4) are connected to both sides of the two sets of auxiliary guide rails (2). A rodless cylinder (3) is set between the two sets of sliding seats (4). A lifting cylinder (5) is connected to one side of the two sets of moving seats (4). A suction nozzle seat (6) is connected to the telescopic end of the two sets of lifting cylinders (5). Four sets of large suction cups (7) are set on one side of the suction nozzle seat (6). Multiple positioning frames (8) are also set on the suction nozzle seat (6). Small suction cups (10) are connected to one side of the three sets of positioning frames (8).

2. The dual-suction cup pneumatic conveying mechanism according to claim 1, characterized in that: The other three sets of positioning frames (8) are each equipped with a product detection sensor (9) on one side.

3. The dual-suction cup pneumatic conveying mechanism according to claim 1, characterized in that: The base (1) is also provided with two sets of tank chains (12) at the bottom, and one end of each set of tank chains (12) is connected to one set of sliding seats (4).

4. The dual-suction cup pneumatic conveying mechanism according to claim 1, characterized in that: Both sides of the base (1) are provided with buffer structures (11).

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