Automatic feeding device for processing raw materials of color steel tile

CN224900214UActive Publication Date: 2026-10-27重庆夏袤钢结构有限公司
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Patent Information

Application Number
CN202522601647.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-08
Publication Date
2026-10-27
Estimated Expiration
2035-12-08

AI Technical Summary

Technical Problem

[0003]本实用新型的主要目的在于提供一种彩钢瓦加工原料自动上料装置,可以有效解决现有上料方式效率较低且容易损伤材料的问题

Benefits of technology

[0015](1)通过移动组件与回转组件之间的配合操作从而可以配合升降台,使得本申请具备了垂直升降、水平调节和回转移动的复合运动能力。这使得真空吸盘能够精确地对准原料堆垛中的任意位置取料,并能将钢板精准放置于加工设备的不同工位上,极大地提升了上料的灵活性和适用范围。

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Abstract

The utility model provides a kind of automatic feeding device of color steel tile processing raw material, it is related to feeding device technical field, including lifting platform, lifting platform upper end is provided with mounting plate, the upper surface of mounting plate is equipped with the rotary assembly for rotating feeding position, rotary assembly upper side is fixedly installed with stand, the inside of stand is provided with setting groove, the inside fixed mounting of setting groove is equipped with fixing frame, the inside of fixing frame is equipped with the moving assembly for moving feeding position, the outside of moving assembly is provided with mounting assembly, the lower end fixed mounting of mounting assembly is equipped with several buffer vacuum chuck for adsorbing color steel tile raw material.The utility model is equipped with several buffer vacuum chuck below mounting assembly, utilize multi-point distributed buffer vacuum chuck as gripping terminal, steel plate is fixed by negative pressure adsorption principle, avoid the surface damage possibly caused by mechanical clamping.Effective prevention that plate material slips or deforms when high-speed movement or rotation.
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Description

Technical Field

[0001] This utility model relates to the field of feeding device technology, and more specifically, to an automatic feeding device for raw materials in the processing of color steel tiles. Background Technology

[0002] As a widely used new building material, the handling and loading of raw material sheets is a crucial preliminary process in the production and processing of color steel roofing sheets. Traditional production methods rely heavily on manual labor or simple machinery for picking up, placing, and positioning the steel sheets. This is not only labor-intensive and inefficient but also poses certain safety hazards. Furthermore, manual operation is time-consuming and labor-intensive, and it is difficult to guarantee the accuracy and stability of the loading. If mechanical grippers are used for picking and loading, the thin and light weight of the color steel roofing sheets may cause scratches or indentations on the surface of the steel sheets, affecting the quality of the finished product. Therefore, we have made improvements and proposed an automatic raw material loading device for color steel roofing sheet processing. This device uses suction cups to flexibly grasp the sheets and can adapt to the loading needs of different angle work positions. Utility Model Content

[0003] The main purpose of this utility model is to provide an automatic feeding device for the raw materials of color steel tile processing, which can effectively solve the problems of low efficiency and easy damage to materials in the existing feeding methods.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] An automatic feeding device for color steel tile processing raw materials includes a lifting platform. An installation plate is provided on the upper end of the lifting platform. A rotary component for rotating the feeding position is installed on the upper surface of the installation plate. A column is fixedly installed on the upper side of the rotary component. A placement groove is opened inside the column. A fixed frame is fixedly installed inside the placement groove. A moving component for moving the feeding position is installed inside the fixed frame. An installation component is provided on the outside of the moving component. Several buffer vacuum suction cups for adsorbing color steel tile raw materials are fixedly installed at the lower end of the installation component.

[0006] Preferably, the movable component includes a mounting bracket, which is fixedly installed inside a fixed frame. A limiting guide rail is provided inside the mounting bracket, and a mating slide is slidably arranged inside the limiting guide rail.

[0007] Preferably, a second motor is fixedly installed on one side of the mounting frame, and a drive screw is fixedly installed at the output end of the second motor. The drive screw is rotatably disposed inside the mounting frame.

[0008] Preferably, the sliding block has a threaded hole inside, and the threaded hole of the sliding block is threaded with the drive screw body.

[0009] Preferably, the mounting assembly includes an extension bracket, which is fixedly mounted on one side of the mating slide, and a plurality of buffer vacuum suction cups are fixedly mounted on the lower end of the extension bracket.

[0010] Preferably, an air exchange pipe is fixedly installed at the upper end of the extension bracket, and the air exchange pipe has several branch pipes. A fixing seat is fixedly installed in the middle of the extension bracket, and a vacuum pump is fixedly installed inside the fixing seat. The end of the vacuum pump is connected to the air exchange pipe.

[0011] Preferably, each of the branch pipes extends through the extension bracket to the lower side, and one end of each branch pipe is connected to an adjacent buffer vacuum suction cup. The air exchange pipe body is equipped with a solenoid valve.

[0012] Preferably, the rotary assembly includes a rotary table, which is rotatably mounted on the upper side of the mounting plate, and the column is fixedly mounted on the upper side of the rotary table.

[0013] Preferably, a first motor is fixedly mounted on one side of the upper surface of the mounting plate, a transmission gear is fixedly mounted on the output end of the first motor, and a driven gear is provided on the lower side of the rotary table, the driven gear meshing with the transmission gear.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] (1) By cooperating with the moving component and the rotating component, the lifting platform can be used to enable the present application to have a composite motion capability of vertical lifting, horizontal adjustment and rotation. This allows the vacuum suction cup to accurately pick up materials at any position in the raw material stack and to accurately place steel plates on different work positions of the processing equipment, which greatly improves the flexibility and applicability of material loading.

[0016] (2) Several buffer vacuum suction cups are installed below the mounting components. The multi-point distributed buffer vacuum suction cups are used as the gripping ends. The negative pressure adsorption principle enables the buffer vacuum suction cups to quickly fix the steel plate, thereby avoiding surface damage that may be caused by mechanical clamping. The coordinated work of multiple suction cups ensures the balance and stability of large thin plates during the handling process, effectively preventing the plates from slipping or deforming when moving or rotating at high speed. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0018] Figure 2 This is a three-dimensional structural schematic diagram of the present invention from another perspective;

[0019] Figure 3 This is a top view of the structure of this utility model;

[0020] Figure 4 This is a frontal view of the structure of this utility model;

[0021] Figure 5 This is a side view of the structure of this utility model;

[0022] Figure 6 for Figure 5 Schematic diagram of the cross-sectional structure at point AA;

[0023] Figure 7 for Figure 5 Schematic diagram of the cross-sectional structure at point BB.

[0024] In the diagram: 1. Lifting platform; 2. Mounting plate; 3. Rotary assembly; 301. Rotary disc; 302. Driven gear; 303. First motor; 304. Transmission gear; 4. Column; 5. Mounting slot; 6. Fixing frame; 7. Moving assembly; 701. Mounting frame; 702. Second motor; 703. Drive screw; 704. Limiting guide rail; 705. Matching slide; 8. Buffer vacuum suction cup; 9. Mounting assembly; 901. Extension bracket; 902. Air exchange pipe; 903. Fixing base; 904. Vacuum pump; 905. Branch pipe. Detailed Implementation

[0025] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0026] like Figures 1 to 7 As shown, an automatic feeding device for color steel tile processing raw materials includes a lifting platform 1, an installation plate 2 at the upper end of the lifting platform 1, a rotary component 3 for rotating the feeding position on the upper surface of the installation plate 2, a column 4 fixedly installed on the upper side of the rotary component 3, a placement groove 5 opened inside the column 4, a fixed frame 6 fixedly installed inside the placement groove 5, a moving component 7 for moving the feeding position installed inside the fixed frame 6, an installation component 9 arranged on the outside of the moving component 7, and a plurality of buffer vacuum suction cups 8 for adsorbing color steel tile raw materials fixedly installed at the lower end of the installation component 9.

[0027] The height of the upper structure can be adjusted by the lifting platform 1, so that the height of the installation component 9 can be adjusted up and down. This allows several buffer vacuum suction cups 8 to contact the upper surface of the color steel tile raw material. After contact, the buffer vacuum suction cups 8 are used to pick up the raw material, which is then taken out of the raw material storage rack. Subsequently, with the help of the rotary component 3 or the moving component 7, the installation component 9, several buffer vacuum suction cups 8, and the color steel tile raw material are transferred to the loading position, thereby satisfying the automatic loading operation. The moving distance of the rotary component 3 or the moving component 7 can be adjusted according to different loading positions, and the height of the lifting platform 1 can be adjusted each time according to different loading and unloading heights.

[0028] In this embodiment, the movable component 7 includes a mounting frame 701, which is fixedly installed inside the fixed frame 6. A limiting guide rail 704 is provided inside the mounting frame 701, and a mating slide block 705 is slidably provided inside the limiting guide rail 704.

[0029] A second motor 702 is fixedly installed on one side of the mounting bracket 701. A drive screw 703 is fixedly installed at the output end of the second motor 702. The shaft of the drive screw 703 is rotatably disposed inside the mounting bracket 701.

[0030] The sliding block 705 has a threaded hole inside, which is threaded with the drive screw 703.

[0031] By starting the second motor 702, the drive screw 703 can be rotated. The sliding engagement between the mating slide 705 and the limiting guide rail 704 is a limiting sliding engagement. When the drive screw 703 rotates, it engages with the threaded hole of the mating slide 705, so that the mating slide 705 can drive the extension bracket 901 to move horizontally. This is suitable for aligning the buffer vacuum suction cup 8 with the raw material position, or for conveying the raw material horizontally to the loading station.

[0032] In this embodiment, the mounting component 9 includes an extension bracket 901, which is fixedly mounted on one side of the mating slide 705, and a plurality of buffer vacuum suction cups 8 are fixedly mounted on the lower end of the extension bracket 901.

[0033] An air exchange pipe 902 is fixedly installed on the upper end of the extension bracket 901. Several branch pipes 905 are provided on the body of the air exchange pipe 902. A fixed seat 903 is fixedly installed in the middle of the extension bracket 901. A vacuum pump 904 is fixedly installed inside the fixed seat 903. The end of the vacuum pump 904 is connected to the air exchange pipe 902.

[0034] Each branch pipe 905 extends through the extension bracket 901 to the lower side, and one end of each branch pipe 905 is connected to the adjacent buffer vacuum suction cup 8. The air exchange pipe 902 is equipped with a solenoid valve.

[0035] By activating the vacuum pump 904, negative pressure can be transmitted to multiple branch pipes 905 in conjunction with the air exchange pipe 902. This can extract the air between the buffer vacuum suction cup 8 and the raw material, so that the raw material will be adsorbed at the bottom of the buffer vacuum suction cup 8. By setting up several buffer vacuum suction cups 8, the raw material can be stably adsorbed and its stability can be ensured during subsequent transfer. When unloading is required, simply open the solenoid valve to introduce outside air, so that the air between the buffer vacuum suction cup 8 and the raw material is replenished, thereby achieving rapid loading and unloading of materials and improving feeding efficiency. After unloading, the solenoid valve closes and resets.

[0036] In this embodiment, the rotary assembly 3 includes a rotary table 301, which is rotatably mounted on the upper side of the mounting plate 2, and the column 4 is fixedly mounted on the upper side of the rotary table 301.

[0037] Among them, a first motor 303 is fixedly installed on one side of the upper surface of the mounting plate 2, and a transmission gear 304 is fixedly installed at the output end of the first motor 303. A driven gear 302 is provided on the lower side of the rotary table 301, and the driven gear 302 meshes with the transmission gear 304.

[0038] By starting the first motor 303 to drive the transmission gear 304 to rotate, and by using the driven gear 302 to mesh with the transmission gear 304, the first motor 303 can drive the rotary table 301 to rotate at an angle. This causes the rotation angle of the upper extension bracket 901 and several buffer vacuum suction cups 8 to change, and the raw materials that have been adsorbed can be quickly rotated to the other side of the feeding position to meet different feeding needs.

[0039] The working principle of this automatic feeding device for raw materials in the processing of color steel tiles:

[0040] In use, this application is first set between the color steel tile raw material storage rack and the color steel tile processing equipment. Then, as needed, the second motor 702 can be started to drive the drive screw 703 to rotate. The sliding contact between the mating slide 705 and the limiting guide rail 704 is a limiting sliding contact. When the drive screw 703 rotates, it engages with the threaded hole of the mating slide 705, so that the mating slide 705 can drive the extension bracket 901 to move horizontally, which is suitable for aligning the buffer vacuum suction cup 8 with the raw material position.

[0041] Then, the lifting platform 1 is lowered to attach the buffer vacuum suction cup 8 to the surface of the color steel tile raw material. Then, the vacuum pump 904 is started to extract the internal air so that the buffer vacuum suction cup 8 can adsorb the material. After completion, the lifting platform 1 rises. During this process, the first motor 303 is started to drive the transmission gear 304 to rotate. By using the driven gear 302 to mesh with the transmission gear 304, the first motor 303 can drive the rotary table 301 to rotate at an angle to transfer the color steel tile raw material to the work station of the processing equipment.

[0042] Finally, the lifting platform 1 descends again, placing the color steel tile raw material on the processing equipment, and the solenoid valve is opened to introduce outside air, so that the air between the buffer vacuum suction cup 8 and the raw material is replenished, thereby achieving rapid loading and unloading of materials.

[0043] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. Any obvious variations or modifications derived from the technical solutions of this utility model are still within the protection scope of this utility model.

Claims

1. An automatic feeding device for raw materials in the processing of color steel tiles, comprising a lifting platform (1), characterized in that: The upper end of the lifting platform (1) is provided with an installation plate (2). The upper surface of the installation plate (2) is provided with a rotary assembly (3) for rotating the material loading position. The upper side of the rotary assembly (3) is fixedly installed with a column (4). The column (4) has a placement groove (5) inside. The placement groove (5) is fixedly installed with a fixing frame (6). The fixing frame (6) is installed with a moving assembly (7) for moving the material loading position. The outside of the moving assembly (7) is provided with an installation assembly (9). The lower end of the installation assembly (9) is fixedly installed with several buffer vacuum suction cups (8) for adsorbing the raw materials of color steel tiles.

2. The automatic feeding device for raw materials in color steel tile processing according to claim 1, characterized in that: The movable component (7) includes a mounting bracket (701), which is fixedly installed inside the fixed bracket (6). A limiting guide rail (704) is provided inside the mounting bracket (701), and a matching slide (705) is slidably provided inside the limiting guide rail (704).

3. The automatic feeding device for raw materials in color steel tile processing according to claim 2, characterized in that: A second motor (702) is fixedly installed on one side of the mounting bracket (701), and a drive screw (703) is fixedly installed at the output end of the second motor (702). The drive screw (703) is rotatably disposed inside the mounting bracket (701).

4. The automatic feeding device for raw materials in color steel tile processing according to claim 3, characterized in that: The sliding block (705) has a threaded hole inside, and the threaded hole of the sliding block (705) is threadedly engaged with the drive screw (703).

5. The automatic feeding device for raw materials in color steel tile processing according to claim 2, characterized in that: The mounting assembly (9) includes an extension bracket (901), which is fixedly mounted on one side of the mating slide (705), and a plurality of buffer vacuum suction cups (8) are fixedly mounted on the lower end of the extension bracket (901).

6. The automatic feeding device for raw materials in color steel tile processing according to claim 5, characterized in that: An air exchange pipe (902) is fixedly installed at the upper end of the extension bracket (901). Several branch pipes (905) are respectively provided on the body of the air exchange pipe (902). A fixed seat (903) is fixedly installed in the middle of the extension bracket (901). A vacuum pump (904) is fixedly installed inside the fixed seat (903). The end of the vacuum pump (904) is connected to the air exchange pipe (902).

7. The automatic feeding device for raw materials in color steel tile processing according to claim 6, characterized in that: Each of the branch pipes (905) extends through the extension bracket (901) to the lower side, and one end of each of the branch pipes (905) is connected to the adjacent buffer vacuum suction cup (8). The air exchange pipe (902) is equipped with a solenoid valve.

8. The automatic feeding device for raw materials in color steel tile processing according to claim 1, characterized in that: The rotary assembly (3) includes a rotary table (301), which is rotatably mounted on the upper side of the mounting plate (2), and the column (4) is fixedly mounted on the upper side of the rotary table (301).

9. The automatic feeding device for raw materials in color steel tile processing according to claim 8, characterized in that: A first motor (303) is fixedly installed on one side of the upper surface of the mounting plate (2). A transmission gear (304) is fixedly installed at the output end of the first motor (303). A driven gear (302) is provided on the lower side of the rotary table (301). The driven gear (302) meshes with the transmission gear (304).