Foam board stack conveying mechanism
Patent Information
- Application Number
- CN202522672453.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-17
AI Technical Summary
[0003]但泡沫板结构强度较低,在堆叠过程中,当泡沫板从较高位置下落至输送机构时,因下落高度过大产生的冲击易导致泡沫板出现破损、变形等问题,影响产品质量
1.通过在堆叠框架两侧、输送机构上方设置缓冲机构,当泡沫板下落高度较高时,第一驱动机构带动缓冲承接板伸入堆叠腔,先承接下落的泡沫板以缓冲冲击,避免泡沫板因直接高速撞击输送机构而出现破损、变形,显著提升堆叠过程中的产品完好率。
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Figure CN224900246U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of foam board processing equipment, specifically to a foam board stacking and conveying mechanism. Background Technology
[0002] During the production, processing, and subsequent turnover of foam boards, a stacking conveyor mechanism is often used for centralized stacking and transfer. Existing foam board stacking conveyor mechanisms mostly include a stacking frame with stacking cavities adapted to the foam boards. A conveying mechanism is usually set on the side of the stacking cavity to receive falling foam boards and facilitate the transport of stacked foam boards.
[0003] However, foam boards have relatively low structural strength. During stacking, when foam boards fall from a high position onto the conveyor mechanism, the impact from the excessive drop height can easily cause damage and deformation, affecting product quality. Existing mechanisms lack targeted cushioning and protection structures, making it impossible to effectively buffer the falling foam boards and meet the damage prevention requirements during foam board stacking. Utility Model Content
[0004] To address the shortcomings in the prior art, this utility model provides a foam board stacking and conveying mechanism.
[0005] The technical solution adopted by this utility model is: a foam board stacking and conveying mechanism, including a stacking frame, wherein the stacking frame is provided with a stacking cavity adapted to the shape of the foam board, and also includes a buffer mechanism and a conveying mechanism. The conveying mechanism is located on both sides of the stacking cavity to receive the falling foam boards; The buffer mechanism is located on both sides of the stacking frame and above the conveying mechanism. The buffer mechanism includes a buffer receiving plate and a first driving mechanism connected to the buffer receiving plate. The first driving mechanism is used to drive the buffer receiving plate to extend into or out of the stacking cavity.
[0006] Furthermore, the buffer receiving plate has an inclined surface that slopes toward the stacking cavity side.
[0007] Furthermore, the two ends of the conveying mechanism are connected to the stacking frame via bearing seats and rotating shafts, and the stacking frame is provided with a second driving mechanism for driving the conveying mechanism to rotate around the rotating shaft.
[0008] Furthermore, the first drive mechanism is a pneumatic cylinder, a hydraulic cylinder, or a linear motor.
[0009] Furthermore, the conveying mechanism includes a support plate, a drive wheel disposed at one end of the support plate, a driven wheel disposed at the other end of the support plate, a drive motor drivenly connected to the drive wheel, and a conveyor belt connected to the drive wheel and the driven wheel.
[0010] Furthermore, the second drive mechanism includes a drive cylinder connected to the stacked frame via a cylinder seat and a connecting hook rotatably connected to the output end of the drive cylinder, the connecting hook being connected to a support plate.
[0011] The beneficial effects of this utility model are: 1. By setting buffer mechanisms on both sides of the stacking frame and above the conveying mechanism, when the foam board falls from a high height, the first drive mechanism drives the buffer receiving plate to extend into the stacking cavity to receive the falling foam board and buffer the impact, so as to avoid the foam board being damaged or deformed due to direct high-speed impact with the conveying mechanism, and significantly improve the product integrity rate during the stacking process.
[0012] 2. The first drive mechanism of the buffer mechanism can drive the buffer receiving plate to flexibly extend into or out of the stacking cavity. When the foam board falls at a low height and does not require buffering, the buffer receiving plate can be retracted without affecting the foam board falling directly to the conveying mechanism; when buffering is required, it can be extended again to adapt to stacking scenarios with different falling heights and enhance the applicability of the mechanism.
[0013] 3. The buffer mechanism consists only of a buffer receiving plate and a first drive mechanism. It has a simple and compact structure and can be directly integrated into both sides of an existing stacking frame with a stacking cavity and a conveying mechanism. It does not require major modifications to the original mechanism, reducing modification and manufacturing costs and facilitating its widespread application.
[0014] In addition to the objectives, features and advantages described above, this utility model has other objectives, features and advantages.
[0015] The present invention will now be described in further detail with reference to the accompanying drawings. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure 2 This is a partial schematic diagram of the present invention.
[0018] Figure 1-2 In the middle: 1. Stacking frame; 2. Foam board; 3. Stacking cavity; 4. Buffer receiving plate; 5. First drive mechanism; 6. Inclined surface; 7. Bearing seat; 8. Rotating shaft; 11. Support plate; 12. Drive wheel; 13. Driven wheel; 14. Drive motor; 15. Conveyor belt; 16. Cylinder seat; 17. Drive cylinder; 18. Connecting hook. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0021] This utility model provides a foam board stacking and conveying mechanism.
[0022] In this embodiment, refer to Figure 1-2 The foam board stacking and conveying mechanism includes a stacking frame 1, within which a stacking cavity 3 adapted to the shape of the foam board 2 is provided. It also includes a buffer mechanism and a conveying mechanism. The conveying mechanism is located on both sides of the stacking cavity to receive the falling foam boards; The buffer mechanism is located on both sides of the stacking frame and above the conveying mechanism. The buffer mechanism includes a buffer receiving plate 4 and a first driving mechanism 5 connected to the buffer receiving plate 4. The first driving mechanism 5 is used to drive the buffer receiving plate to extend into or out of the stacking cavity.
[0023] In the above technical solution, a buffer mechanism and a conveying mechanism are added. The conveying mechanism is located on both sides of the stacking cavity, serving as the final receiving carrier for the foam board and also for conveying the foam board. The buffer mechanism is correspondingly arranged on both sides of the stacking frame and above the conveying mechanism. Its core is the linkage structure between the buffer receiving plate and the first driving mechanism. The first driving mechanism can drive the buffer receiving plate to extend into the stacking cavity or retract to the outside of the cavity, forming a "switchable buffer receiving" structure. When the foam board falls from a high height, the buffer receiving plate first extends into the cavity to receive the foam board and achieve impact buffering. After buffering, the first driving mechanism drives it to retract, allowing the foam board to fall smoothly to the conveying mechanism. When the falling height is low and no buffering is needed, the buffer receiving plate can remain in the retracted state. Through the intermediate receiving function of the buffer receiving plate, the impact force of the foam board falling to the conveying mechanism is greatly reduced, preventing the lightweight foam board from being damaged or deformed due to impact, thus ensuring product quality. Moreover, the extension and retraction control of the first driving mechanism allows the buffer mechanism to start and stop as needed according to the falling height, adapting to different stacking scenarios and improving the versatility of the mechanism.
[0024] Specifically, the buffer receiving plate has an inclined surface 6 that slopes toward the stacking cavity side.
[0025] In this embodiment, the inclined plane can disperse the impact load of the falling foam board, further reducing local stress compared to the flat surface; at the same time, it guides the foam board to maintain a regular posture, avoiding deviation or jamming during the falling process.
[0026] Specifically, the two ends of the conveying mechanism are connected to the stacking frame through bearing seats 7 and rotating shafts 8. The stacking frame is provided with a second driving mechanism for driving the conveying mechanism to rotate around the rotating shaft.
[0027] In this embodiment, a rotating connection structure of "bearing seat and rotating shaft" is used to connect the two ends of the conveying mechanism and the stacking frame, allowing the conveying mechanism to rotate around the rotating shaft. Simultaneously, a second drive mechanism is added to the stacking frame, which drives the conveying mechanism to rotate around the rotating shaft through its power output, adjusting the tilt angle of the conveying mechanism to achieve adjustable conveying angle. Alternatively, the conveying mechanism can be directly erected, and the stacking frame can be used as a regular frame.
[0028] Specifically, the first drive mechanism is a cylinder, a hydraulic cylinder, or a linear motor.
[0029] Specifically, the conveying mechanism includes a support plate 11, a drive wheel 12 disposed at one end of the support plate 11, a driven wheel 13 disposed at the other end of the support plate, a drive motor 14 drivenly connected to the drive wheel, and a conveyor belt 15 connected to the drive wheel and the driven wheel.
[0030] In this embodiment, the conveying mechanism consists of a support plate, a drive wheel, a driven wheel, a drive motor, and a conveyor belt. The support plate serves as the load-bearing base, and the drive wheel and driven wheel are respectively arranged at both ends of the support plate to form a transmission assembly. The drive motor is connected to the drive wheel to provide power, and the conveyor belt is wound around the drive wheel and driven wheel to form a continuous conveying surface. During operation, the drive motor drives the drive wheel to rotate, and through belt transmission, drives the driven wheel to rotate synchronously, enabling the conveyor belt to achieve continuous conveying action.
[0031] Specifically, the second drive mechanism includes a drive cylinder 17 connected to the stacked frame via a cylinder seat 16 and a connecting hook 18 rotatably connected to the output end of the drive cylinder, the connecting hook being connected to a support plate.
[0032] In this embodiment, the second drive mechanism consists of a drive cylinder, a cylinder seat, and a connecting hook. The drive cylinder is fixed to the stacking frame via the cylinder seat, and the output end (piston rod) of the drive cylinder is rotatably connected to the connecting hook. The other end of the connecting hook is fixedly connected to the support plate of the conveying mechanism. During operation, the piston rod of the drive cylinder extends and retracts, and the force transmitted through the connecting hook drives the support plate to rotate around the pivot, thereby adjusting the tilt angle of the conveying mechanism.
[0033] Attention all technical personnel: Although this utility model has been described according to the specific embodiments above, the concept of this utility model is not limited to this utility model. Any modification that utilizes the concept of this utility model will be included within the scope of protection of this patent right.
Claims
1. A foam board stacking and conveying mechanism, comprising a stacking frame, wherein the stacking frame is provided with a stacking cavity adapted to the shape of the foam board, characterized in that: It also includes a buffer mechanism and a conveying mechanism. The conveying mechanism is located on both sides of the stacking cavity to receive the falling foam boards; The buffer mechanism is located on both sides of the stacking frame and above the conveying mechanism. The buffer mechanism includes a buffer receiving plate and a first driving mechanism connected to the buffer receiving plate. The first driving mechanism is used to drive the buffer receiving plate to extend into or out of the stacking cavity.
2. The foam board stacking and conveying mechanism according to claim 1, characterized in that: The buffer receiving plate has an inclined surface that slopes toward the stacking cavity side.
3. The foam board stacking and conveying mechanism according to claim 1, characterized in that: The two ends of the conveying mechanism are connected to the stacking frame through bearing seats and rotating shafts. The stacking frame is provided with a second driving mechanism for driving the conveying mechanism to rotate around the rotating shaft.
4. The foam board stacking and conveying mechanism according to claim 1, characterized in that: The first drive mechanism is a pneumatic cylinder, a hydraulic cylinder, or a linear motor.
5. The foam board stacking and conveying mechanism according to claim 3, characterized in that: The conveying mechanism includes a support plate, a drive wheel disposed at one end of the support plate, a driven wheel disposed at the other end of the support plate, a drive motor driven and connected to the drive wheel, and a conveyor belt connected to the drive wheel and the driven wheel.
6. The foam board stacking and conveying mechanism according to claim 5, characterized in that: The second drive mechanism includes a drive cylinder connected to the stacked frame via a cylinder seat and a connecting hook rotatably connected to the output end of the drive cylinder, the connecting hook being connected to a support plate.