A radar on-boarding processing device

Abstract

The utility model discloses a kind of radar feeding treatment devices, including support module, feeding module and limiting module, the support module includes first vertical frame, second vertical frame, underframe, top frame and motor mounting bracket, the first vertical frame and the second vertical frame are fixedly installed between the underframe and the top frame, and the motor mounting bracket is fixedly installed in the top frame;The feeding module includes motor, driven wheel, transmission belt, base plate, rotating rod, sliding block, guide rod, guide sleeve and lifting seat.The utility model discloses a kind of radar feeding treatment devices, overcome the defects of radar feeding efficiency low, position precision poor, equipment unstable in prior art.

Description

Technical Field

[0001] This utility model belongs to the technical field of radar production auxiliary equipment, specifically relating to a radar feeding and processing device. Background Technology

[0002] In radar manufacturing, the loading process is a crucial link between radar device storage and subsequent processing / testing. Current loading solutions for radar devices suffer from the following main shortcomings: 1. Defects of manual material loading: In the traditional manual stacking and loading method, operators need to frequently move radar devices to designated positions. This is not only labor-intensive, but also prone to uneven loading speed and device placement deviation due to fatigue, which in turn affects the success rate of subsequent robotic arm grasping or the accuracy of detection results. In addition, manual operation is inefficient and difficult to adapt to the high-speed operation requirements of modern production lines.

[0003] 2. Insufficient automated equipment: Most equipment lacks effective limiting mechanisms, making it impossible to accurately position the radar devices that have risen to the top. This can cause the devices to easily shift or tip over during subsequent transfers, affecting production continuity. Utility Model Content

[0004] The main purpose of this utility model is to provide a radar loading and processing device that overcomes the shortcomings of existing radar loading technology, such as low efficiency, poor positioning accuracy, and unstable operation.

[0005] To achieve the above objectives, this utility model provides a radar loading and processing device, comprising a support module, a loading module, and a limiting module, wherein: The support module includes a first vertical frame, a second vertical frame, a base frame, a top frame, and a motor mounting bracket. The first vertical frame and the second vertical frame are both fixedly installed between the base frame and the top frame, and the motor mounting bracket is fixedly installed on the top frame. The feeding module includes a motor, a driven wheel, a conveyor belt, a base plate, a rotating rod, a slider, a guide rod, a guide sleeve, and a lifting seat. The motor is mounted on the motor mounting frame, and the driven wheel is located on the top frame. The conveyor belt is installed between the drive end of the motor and the driven wheel. The bottom of the rotating rod is mounted on the base frame, and the top of the rotating rod is connected to the driven wheel. The guide rod is fixedly installed between the base frame and the top frame. The slider is sleeved on the rotating rod, and the guide sleeve is sleeved on the guide rod. The base plate is connected to the slider and the guide sleeve respectively. The lifting seat is located between the first vertical frame and the second vertical frame and is mounted on the base plate. The limiting module includes a storage rack, a first limiting unit, and a second limiting unit. The bottom of the first side of the storage rack is fixedly installed on the first vertical frame, and the bottom of the second side is fixedly installed on the second vertical frame. The top of the first side of the storage rack has a first opening, and the top of the second side has a second opening. The first limiting unit includes a first mounting bracket, a first cylinder, and a first limiting plate. The first mounting bracket is fixedly installed on the first vertical frame, and the first cylinder is fixedly installed on the first mounting bracket. The first limiting plate is located at the first opening and is connected to the driving end of the first cylinder. The second limiting unit includes a second mounting bracket, a second cylinder, and a second limiting plate. The second mounting bracket is fixedly installed on the second vertical frame, and the second cylinder is fixedly installed on the second mounting bracket. The second limiting plate is located at the second opening and is connected to the driving end of the second cylinder.

[0006] As a further preferred embodiment of the above technical solution, the lifting platform is used to stack and place radar devices.

[0007] As a further preferred embodiment of the above technical solution, the lifting seat is aligned with the bottom opening of the storage rack.

[0008] As a further preferred embodiment of the above technical solution, the limiting module further includes a position sensor, which is installed on the storage rack.

[0009] As a further preferred embodiment of the above technical solution, the motor mounting bracket is installed at the bottom of the top frame.

[0010] The beneficial effects of this utility model are as follows: 1. High feeding efficiency: The automatic lifting and feeding of radar devices is achieved through motor-driven rotary rod transmission, eliminating the need for frequent manual handling. The feeding speed can be precisely adjusted by servo motor to adapt to the cycle time requirements of different production lines, greatly improving feeding efficiency.

[0011] 2. Strong operational stability: The structure of guide rod and guide sleeve ensures that the base plate and lifting seat remain horizontal during the lifting process, avoiding tilting or tipping of radar devices and improving the stability of device operation.

[0012] 3. High positioning accuracy: The system is equipped with a position sensor and a cylinder-driven limit plate, which can detect and precisely limit the top radar device in real time, ensuring that the radar device is always in the preset feeding position. This provides a stable reference for subsequent robotic arm grasping and inspection operations, reducing operational errors. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the structure of this utility model.

[0015] The reference numerals in the attached drawings include: 1-support module, 11-first vertical frame, 12-second vertical frame, 13-base frame, 14-top frame, 15-motor mounting frame; 2-feeding module, 21-motor, 22-driven wheel, 23-transmission belt, 24-base plate, 25-rotating rod, 26-slider, 27-guide rod, 28-guide sleeve, 29-lifting seat; 3-limiting module, 31-storage rack, 311-first opening, 312-second opening, 32-first limiting unit, 321-first mounting frame, 322-first cylinder, 323-first limiting plate, 33-second limiting unit, 331-second mounting frame, 332-second cylinder, 333-second limiting plate, 34-position sensor, 4-radar device. Detailed Implementation

[0016] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0017] This utility model discloses a radar loading and processing device. The specific embodiments of the utility model are further described below with reference to preferred embodiments.

[0018] In the embodiments of this utility model, those skilled in the art will note that the radar devices, control modules, etc. involved in this utility model can be regarded as prior art.

[0019] Preferred embodiment.

[0020] like Figure 1-2 As shown, this utility model discloses a radar loading and processing device, including a support module 1, a loading module 2, and a limiting module 3, wherein: The support module 1 includes a first vertical frame 11, a second vertical frame 12, a base frame 13, a top frame 14, and a motor mounting frame 15. The first vertical frame 11 and the second vertical frame 12 are both fixedly installed between the base frame 13 and the top frame 14, and the motor mounting frame 15 is fixedly installed on the top frame 14. The feeding module 2 includes a motor 21, a driven wheel 22, a conveyor belt 23, a base plate 24, a rotating rod 25, a slider 26, a guide rod 27, a guide sleeve 28, and a lifting seat 29. The motor 21 is mounted on the motor mounting bracket 15, and the driven wheel 22 is located on the top frame 14. The conveyor belt 23 is installed between the drive end of the motor 21 and the driven wheel 22. The bottom of the rotating rod 25 is mounted on the base frame 13, and the top of the rotating rod 25 is coaxially connected to the driven wheel 22. The guide rod 27 is fixedly mounted on the base plate 29. Between the base frame 13 and the top frame 14, the slider 26 is sleeved on the rotating rod 25 and the guide sleeve 28 is sleeved on the guide rod 27. The base plate 24 is connected to the slider 26 and the guide sleeve 28 respectively. The lifting seat 29 is located between the first vertical frame 11 and the second vertical frame 12 and is installed on the base plate 24. (When feeding is required, the motor is started, and the rotating rod is rotated through the driven wheel and the conveyor belt, thereby driving the slider to move upward, and then driving the base plate to move steadily upward under the guidance of the guide rod, and finally driving the lifting seat to move upward). The limiting module 3 includes a storage rack 31, a first limiting unit 32, and a second limiting unit 33. The bottom of the first side of the storage rack 31 is fixedly installed on the first vertical frame 11, and the bottom of the second side is fixedly installed on the second vertical frame 12. The top of the first side of the storage rack 31 has a first opening 311, and the top of the second side has a second opening 312. The first limiting unit 32 includes a first mounting frame 321, a first cylinder 322, and a first limiting plate 323. The first mounting frame 321 is fixedly installed on the first vertical frame 11, and the first cylinder 322 is fixedly installed on the first mounting frame 321. The first limiting plate 323 is located at the first opening 311 and is connected to the first limiting unit 323. The drive end of cylinder 322 is connected; the second limiting unit 33 is provided with a second mounting bracket 331, a second cylinder 332 and a second limiting plate 333. The second mounting bracket 331 is fixedly installed on the second vertical frame 12 and the second cylinder 332 is fixedly installed on the second mounting bracket 331. The second limiting plate 333 is located in the second opening 312 and is connected to the drive end of the second cylinder 332 (during the process of the lifting seat moving upward, the lifting seat enters from the bottom opening of the storage rack, so that the radar device placed on it rises in the storage rack. Whenever a radar device is taken away, the lifting seat is raised by the corresponding distance, so that there is always a radar device in the feeding state at the top of the storage rack).

[0021] Specifically, the lifting platform 29 is used to stack and place radar devices 4.

[0022] More specifically, the lifting seat 29 is aligned with the bottom opening of the storage rack 31.

[0023] Furthermore, the limiting module 3 also includes a position sensor 34, which is installed on the storage rack 31. (When the lifting seat moves upward with the radar device inside the storage rack, the top radar device is detected by the position sensor and stops moving upward. Through the linkage of the control module, the first cylinder and the second cylinder are started, so that the first limiting plate and the second limiting plate move towards each other, thereby limiting the position of the top radar device, which facilitates subsequent detection, robotic arm transfer, handling and other operations.)

[0024] Furthermore, the motor mounting bracket 15 is mounted on the bottom of the top frame 14.

[0025] Regarding this utility model: Operators stack a batch of radar devices on top of the lifting platform 29 to ensure that the radar devices are neatly arranged; the lifting speed of the motor 21, the detection threshold of the position sensor 34, and the extension and retraction stroke of the first cylinder 322 and the second cylinder 332 are set through the external control module.

[0026] The starting device sends a start signal to the motor 21 via the external control module. The motor 21 drives the driven wheel 22 to rotate, which in turn drives the rotating rod 25 to rotate synchronously. The slider 26 moves upward along the rotating rod 25 under the action of the thread. At the same time, the guide sleeve 28 slides synchronously along the guide rod 27, which drives the base plate 24 to move upward steadily while maintaining a horizontal state. The lifting seat 29 then drives the radar device to rise into the storage rack 31.

[0027] When the lifting platform 29 raises the radar device to near the top of the storage rack 31, the topmost radar device reaches the detection area of ​​the position sensor 34, and the position sensor 34 sends a detection signal to the control module. After receiving the signal, the control module immediately controls the motor 21 to stop running and simultaneously sends an extension signal to the first cylinder 322 and the second cylinder 332. The first cylinder 322 drives the first limiting plate 323 to extend into the storage rack 31 through the first opening 311, and the second cylinder 332 drives the second limiting plate 333 to extend into the storage rack 31 through the second opening 312, until the first limiting plate 323 and the second limiting plate 333 respectively fit against the two side walls of the top radar device, achieving precise positioning of the radar device.

[0028] An external robotic arm or operator removes the top radar device that is currently in the limit position for subsequent testing or assembly. After the radar device is removed, the position sensor 34 no longer detects the device signal and sends a feeding signal to the control module. The control module controls the first cylinder 322 and the second cylinder 332 to retract, causing the first limit plate 323 and the second limit plate 333 to reset. At the same time, the control module restarts the motor 21, driving the lifting platform 29 to rise by the height of one radar device, so that the next radar device reaches the preset feeding height. After the position sensor 34 detects the device, the above limiting steps are repeated until all radar devices on the lifting platform 29 are fed.

[0029] It is worth mentioning that the technical features of radar devices, control modules, etc. involved in this utility model patent application should be regarded as prior art. The specific structure, working principle, and possible control methods and spatial arrangement of these technical features can be adopted using conventional choices in the field, and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated in detail.

[0030] For those skilled in the art, modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A radar loading and processing device, characterized in that, It includes a support module, a feeding module, and a limit module, wherein: The support module includes a first vertical frame, a second vertical frame, a base frame, a top frame, and a motor mounting bracket. The first vertical frame and the second vertical frame are both fixedly installed between the base frame and the top frame, and the motor mounting bracket is fixedly installed on the top frame. The feeding module includes a motor, a driven wheel, a conveyor belt, a base plate, a rotating rod, a slider, a guide rod, a guide sleeve, and a lifting seat. The motor is mounted on the motor mounting frame, and the driven wheel is located on the top frame. The conveyor belt is installed between the drive end of the motor and the driven wheel. The bottom of the rotating rod is mounted on the base frame, and the top of the rotating rod is connected to the driven wheel. The guide rod is fixedly installed between the base frame and the top frame. The slider is sleeved on the rotating rod, and the guide sleeve is sleeved on the guide rod. The base plate is connected to the slider and the guide sleeve respectively. The lifting seat is located between the first vertical frame and the second vertical frame and is mounted on the base plate. The limiting module includes a storage rack, a first limiting unit, and a second limiting unit. The bottom of the first side of the storage rack is fixedly installed on the first vertical frame, and the bottom of the second side is fixedly installed on the second vertical frame. The top of the first side of the storage rack has a first opening, and the top of the second side has a second opening. The first limiting unit includes a first mounting bracket, a first cylinder, and a first limiting plate. The first mounting bracket is fixedly installed on the first vertical frame, and the first cylinder is fixedly installed on the first mounting bracket. The first limiting plate is located at the first opening and is connected to the driving end of the first cylinder. The second limiting unit includes a second mounting bracket, a second cylinder, and a second limiting plate. The second mounting bracket is fixedly installed on the second vertical frame, and the second cylinder is fixedly installed on the second mounting bracket. The second limiting plate is located at the second opening and is connected to the driving end of the second cylinder.

2. The radar loading and processing device according to claim 1, characterized in that, The lifting platform is used to stack and place radar devices.

3. The radar loading and processing device according to claim 1, characterized in that, The lifting platform is aligned with the bottom opening of the storage rack.

4. The radar loading and processing device according to claim 1, characterized in that, The limiting module also includes a position sensor, which is installed on the storage rack.

5. The radar loading and processing device according to claim 1, characterized in that, The motor mounting bracket is installed at the bottom of the top frame.

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