A hard silicon plate processing mixing hopper conveyor

Abstract

The utility model discloses a kind of hard-toothed calcite plate processing mixing hopper conveyors, it is related to hard-toothed calcite plate processing technical field, including hopper component and boom component, the top of the hopper component is provided with cover plate component, the left and right sides of the boom component vertical connection installation in hopper component.This hard-toothed calcite plate processing mixing hopper conveyor, through the collaborative work of each structure, realizes the stable material conveying, hopper component design is unique, can accommodate and fix a large amount of hard-toothed calcite plate processing required raw materials, ensure that spilling or leakage does not occur in conveying process, cover plate component is tightly covered on the hopper component, effectively prevent outside impurities from entering, ensure the purity of raw materials, boom component is stably hoisted and moved by accurate mechanical structure, and support frame component provides solid support for the entire conveyor, ensure its stability and durability in long time running process.

Description

Technical Field

[0001] This utility model relates to the field of hard silica calcium stone slab processing technology, specifically a hard silica calcium stone slab processing mixing hopper conveyor. Background Technology

[0002] Hard calcium silicate slab is a calcium silicate insulation product with hard calcium silicate crystals as its main component. This product is widely used in high-temperature industrial equipment such as aluminum electrolysis cells and metal smelting furnaces, achieving energy savings of over 10°C at the bottom of the electrolysis cell and reducing electricity consumption by 3%. Its core raw materials are lime and silicon dioxide, which are reacted hydrothermally to produce hard calcium silicate crystals, and fiber reinforcement materials are added.

[0003] A material mixing hopper conveyor is a device used for mixing and conveying materials during processing, primarily in fields such as stone processing. It typically comprises one or more hoppers that can rotate or move to achieve material mixing and conveying.

[0004] Conventional material mixing hopper conveyors have relatively simple hopper structures. During the conveying process, due to the lack of effective fixing and sealing measures, material spillage or leakage often occurs. This not only wastes materials but may also pollute the working environment. At the same time, the boom and support structure of conventional conveyors are also insufficient in terms of stability and durability, making it difficult to meet the requirements of long-term high-intensity operation. Utility Model Content

[0005] The purpose of this invention is to provide a mixing hopper conveyor for processing hard silica calcium stone slabs, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a mixing hopper conveyor for hard silica calcium slab processing, comprising a hopper component and a boom component. The top of the hopper component is provided with a cover plate component. The boom component is vertically connected and installed on the left and right sides of the hopper component, and a support frame component is connected and installed at the upper end of the boom component. The boom component includes a hydraulic telescopic boom, an electric rotary seat, a shock-absorbing pile, and a docking hole. The bottom end of the hydraulic telescopic boom is connected and installed with an electric rotary seat, and the top of the hydraulic telescopic boom is vertically connected with a shock-absorbing pile. Furthermore, the surface of the shock-absorbing pile near the support frame component has symmetrical horizontally opened docking holes.

[0007] Furthermore, the hopper component includes a hopper body, a docking seat, a connecting seat, and an anti-stick coating. The upper ends of the left and right side surfaces of the hopper body are provided with docking seats, and the upper ends of the rear side surface of the hopper body are symmetrically installed with connecting seats. Moreover, the inner wall surface of the hopper body is coated with an anti-stick coating.

[0008] Furthermore, the hopper body and the docking seat are welded together, and the four opposite corners of the electric rotary seat away from the hydraulic telescopic arm and the four opposite corners of the docking seat are provided with holes for bolt installation and fixing.

[0009] Furthermore, the connecting seat has an array of holes on the side surface near the hopper body for bolt installation and fixing, and the electric rotary seat is used for adjusting the horizontal axial rotation of the hopper body. The anti-stick coating is applied using a nano anti-stick coating.

[0010] Furthermore, the cover plate component includes a cover plate body, a movable hinge, and a sealing groove. The movable hinge is fixedly connected to both the left and right ends of the rear side of the cover plate body, and a sealing groove is provided on the bottom surface edge of the cover plate body.

[0011] Furthermore, the movable hinge has holes for bolt installation at four opposite corners at the end away from the cover plate body and at four opposite corners at the top of the connecting seat, and the inner surface structure of the sealing groove matches the top edge surface structure of the hopper body.

[0012] Furthermore, the supporting structure includes a main frame, an assembly seat, a damping hinge, a docking corner seat, and a docking tenon. The assembly seat is symmetrically arranged in the middle of the main frame, and damping hinges are installed at both ends of the main frame. The end of the damping hinge away from the main frame is connected to the docking corner seat, and the docking corner seat is symmetrically and horizontally arranged with docking tenons on the side surface of the docking corner seat near the boom component.

[0013] Furthermore, the mating corner seat and the mating tenon are integrally formed, and the outer surface structure of the mating tenon matches the inner surface structure of the mating hole. The mating corner seat and the shock absorber pile have arrayed holes on opposite sides for bolt installation and fixing.

[0014] This utility model provides a mixing hopper conveyor for processing hard silica calcium stone slabs, which has the following beneficial effects: 1. This utility model features a hopper component with booms connected to both sides. The booms, equipped with hydraulic telescopic arms, allow for flexible adjustment of the hopper's height according to actual needs, facilitating material transfer between devices at different heights and significantly enhancing the equipment's flexibility and adaptability. Furthermore, the electric rotary base allows for horizontal axial rotation adjustment of the hopper, enabling precise angle changes during material mixing and conveying to ensure material stability and facilitate material dumping. This also ensures smooth conveying, effectively improving processing quality and efficiency. Simultaneously, the vibration damping piles provide excellent shock absorption and buffering. During operation, when subjected to external vibrations or impacts from its own operation, the damping piles effectively absorb and disperse this energy, reducing damage to the hopper and other components, extending the equipment's lifespan, and lowering maintenance costs. Moreover, the mating holes on the damping piles match the tenons on the support structure, ensuring a more stable overall structure that prevents shaking or loosening during operation, thus guaranteeing equipment stability.

[0015] 2. This utility model utilizes a nano-anti-stick coating on the inner wall surface of the hopper component. This coating possesses excellent anti-stick properties, effectively preventing materials from adhering to the inner wall of the hopper. This avoids waste and cleaning difficulties caused by material residue, while also helping to maintain the cleanliness of the hopper interior, reducing bacterial growth due to material residue, and ensuring hygiene and safety during processing. The cover plate component is connected to the connecting seat via a movable hinge, and the sealing groove at the bottom edge of the cover plate body matches the surface structure of the top edge of the hopper body. This creates a good sealing effect when the cover plate is closed, preventing material spillage during conveying and further improving the practicality and reliability of the equipment.

[0016] 3. In this utility model, the supporting structure components can be easily installed and fixed with other equipment or fixed structures through the mounting seats on the main frame. The design of the damping hinge gives the docking corner seat a certain buffering and adjustment function when connecting the boom components, which can adapt to the installation requirements of different angles and positions, making the installation of the entire equipment more convenient and stable. The integrated structure of the docking corner seat and the docking tenon enhances the strength and stability of the structure. Together with the docking holes and shock-absorbing piles on the boom components, it forms a complete and stable connection system, ensuring the integrity and coordination of the equipment during operation. In summary, the hard silica calcium slab processing mixing hopper conveyor of this utility model fully considers the various needs in the actual processing process in its structural design, has many beneficial effects, and can effectively improve the efficiency and quality of hard silica calcium slab processing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main body of the mixing hopper conveyor for processing hard silica calcium stone slabs according to the present invention. Figure 2 This is a schematic diagram of the hopper component structure of a mixing hopper conveyor for processing hard silica calcium stone slabs according to this utility model; Figure 3 This is a three-dimensional structural diagram of the cover plate component of a mixing hopper conveyor for processing hard silica calcium stone slabs according to the present invention. Figure 4 This is a three-dimensional structural diagram of the boom component of a mixing hopper conveyor for processing hard silica calcium stone slabs according to the present invention. Figure 5 This is a three-dimensional structural diagram of the support frame components of a mixing hopper conveyor for processing hard silica calcium stone slabs according to this utility model.

[0018] In the diagram: 1. Hopper component; 101. Hopper body; 102. Docking seat; 103. Connecting seat; 104. Anti-stick coating; 2. Cover plate component; 201. Cover plate body; 202. Movable hinge; 203. Sealing groove; 3. Boom component; 301. Hydraulic telescopic boom; 302. Electric slewing seat; 303. Vibration damping pile; 304. Docking hole; 4. Support structure component; 401. Main frame; 402. Assembly seat; 403. Damping hinge; 404. Docking corner seat; 405. Docking tenon. Detailed Implementation

[0019] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0020] like Figures 1 to 5As shown, a mixing hopper conveyor for processing hard silica calcium slabs includes a hopper component 1 and a boom component 3. A cover plate component 2 is provided on the top of the hopper component 1. The boom component 3 is vertically connected and installed on the left and right sides of the hopper component 1, and a support frame component 4 is connected and installed at the upper end of the boom component 3. The boom component 3 includes a hydraulic telescopic arm 301, an electric rotary seat 302, a shock absorber pile 303, and a docking hole 304. The electric rotary seat 302 is connected and installed at the bottom end of the hydraulic telescopic arm 301, and the shock absorber pile 303 is vertically connected to the top of the hydraulic telescopic arm 301. The shock absorber pile 303 has symmetrically horizontally formed docking holes 304 on the side surface near the support frame component 4. The hopper body 101 and the docking seat 102 are welded together. The connection is made so that the electric rotary base 302, at its four opposite corners away from the hydraulic telescopic arm 301, and at its four opposite corners with the docking seat 102, are provided with holes for bolt installation and fixing. Utilizing the telescopic characteristics of the hydraulic telescopic arm 301, the height of the hopper component 1 can be precisely and flexibly adjusted according to the height differences of the equipment in different processing scenarios. Whether facing a higher feed inlet or a lower discharge device, accurate material transfer can be easily achieved, greatly enhancing the equipment's adaptability and flexibility in various complex processing environments. The design of the electric rotary base 302 gives the hopper component 1 the ability to rotate horizontally. During the material mixing stage, precise control of the electric rotary base 302 can... The hopper body 101 rotates at a specific angle and speed to ensure thorough mixing of materials within the hopper, achieving a uniform effect. During material conveying, the hopper angle can be precisely adjusted according to actual process requirements, ensuring stable material conveying while facilitating quick and easy material dumping, effectively preventing spillage and ensuring smooth conveying. This significantly improves processing quality and efficiency. The vibration damping pile 303 plays a crucial role in shock absorption and buffering during equipment operation. When the equipment is subjected to external vibrations, such as vibrations from other large surrounding equipment or impacts generated during its own operation, such as the extension and retraction of the hydraulic telescopic arm 301 or the rotation of the electric rotary seat 302, the vibration damping pile 303 can effectively absorb the shocks. It responds quickly and effectively absorbs and disperses energy through its unique structure and material properties. This process greatly reduces damage to the hopper component 1 and other key components, lowers the probability of equipment failure due to long-term vibration and impact, thereby extending the service life of the equipment and reducing subsequent maintenance costs. Moreover, the carefully designed mating holes 304 on the shock absorber pile 303 match the mating tenons 405 on the support frame component 4. This precise mating design allows the two to be connected tightly and firmly. During equipment operation, this stable connection ensures the integrity of the entire equipment structure and prevents shaking or loosening due to equipment operation, providing a solid guarantee for the stable operation of the equipment.

[0021] like Figures 1 to 5As shown, the hopper component 1 includes a hopper body 101, a docking seat 102, a connecting seat 103, and an anti-stick coating 104. The upper ends of the left and right sides of the hopper body 101 are each provided with a docking seat 102, and the upper ends of the rear side of the hopper body 101 are symmetrically installed with connecting seats 103. The inner wall surface of the hopper body 101 is coated with an anti-stick coating 104. The connecting seat 103 has an array of holes for bolt installation on its side surface near the hopper body 101. An electric rotary seat 302 is used for adjusting the horizontal axial rotation of the hopper body 101. The anti-stick coating 104 is applied using a nano-anti-stick coating. The cover plate component 2 includes a cover plate body 201, a movable hinge 202, and a sealing groove 203. The cover plate body 201... Movable hinges 202 are fixedly connected to both ends of the rear side. A sealing groove 203 is provided on the bottom surface edge of the cover plate body 201. Holes for bolt installation are provided at the four opposite corners of the end of the movable hinge 202 away from the cover plate body 201 and at the four opposite corners of the top of the connecting seat 103. The inner surface structure of the sealing groove 203 matches the surface structure of the top edge of the hopper body 101. The holes on the connecting seat 103 for bolt installation allow for convenient and stable connection of the movable hinge 202 and the connecting seat 103, thus achieving a reliable connection between the cover plate body 201 and the hopper body 101. This connection method is not only convenient for installation and disassembly, but also facilitates adjustments to the cover plate components when needed. 2. Maintenance or replacement is required, and during equipment operation, the stability of the connection between the cover plate body 201 and the hopper body 101 is guaranteed. The design of matching the inner surface structure of the sealing groove 203 with the top edge surface structure of the hopper body 101 is ingenious. When the cover plate body 201 is closed, the sealing groove 203 can fit tightly against the top edge of the hopper body 101, forming a good sealing effect. This sealing effect can effectively prevent materials from spilling out from the gap between the hopper body 101 and the cover plate body 201 during the conveying process, avoiding material waste, while also maintaining a clean processing environment, reducing potential safety hazards caused by material spillage, and further improving the practicality and reliability of the equipment. The anti-stick coating 104 applied to the inner wall surface uses a nano-anti-stick coating. This advanced coating has extremely excellent anti-stick properties. In the processing of hard silica calcium slabs, the materials used have a certain degree of stickiness and easily adhere to the inner wall of the hopper. The anti-stick coating 104 effectively prevents direct contact between the material and the inner wall of the hopper, allowing the material to flow smoothly within the hopper without large-area adhesion. This not only avoids waste caused by material residue and reduces production costs, but also greatly reduces the difficulty and workload of equipment cleaning. Previously, after each processing cycle, a lot of time and manpower were needed to clean the material adhering to the inner wall of the hopper. With the anti-stick coating 104, a simple rinse or wipe is all that is needed to clean the inside of the hopper.This significantly improves equipment efficiency. Meanwhile, maintaining the cleanliness of the hopper is crucial for the processing of hard calcium silicate slabs. It reduces bacterial growth due to material residue, ensuring hygiene and safety during processing, and ultimately producing higher-quality hard calcium silicate slab products that better meet hygiene standards.

[0022] like Figures 1 to 5As shown, the support structure component 4 includes a main frame 401, an assembly base 402, a damping hinge 403, a docking corner seat 404, and a docking tenon 405. The assembly base 402 is symmetrically arranged on the left and right sides of the middle of the main frame 401, and damping hinges 403 are installed at both ends of the main frame 401. The end of the damping hinge 403 away from the main frame 401 is connected to the docking corner seat 404. The docking tenon 405 is symmetrically and horizontally arranged on the side surface of the docking corner seat 404 near the boom component 3. The docking corner seat 404 and the docking tenon 405 are integrally formed, and the outer surface structure of the docking tenon 405 matches the inner surface structure of the docking hole 304. The surfaces of the docking corner seat 404 and the shock absorber pile 303 on opposite sides... The array features holes for bolt installation and fixing. The symmetrically arranged mounting seats 402 on the main frame 401 facilitate the installation and fixing of the entire support structure 4 with other equipment or fixed structures. This design allows for flexible selection of installation position and method based on the actual site and equipment layout, greatly improving the convenience and adaptability of equipment installation. Damping hinges 403 are installed at both ends of the main frame 401. Their unique damping characteristics provide the docking angle seats 404 with a certain buffering and adjustment function when connecting the boom component 3. During equipment installation, when the docking angle seats 404 are docked with the boom component 3, the damping hinges 403 can absorb and disperse some of the installation friction. The impact force generated during the process is prevented from damaging equipment components due to excessive installation force. Simultaneously, it can automatically adjust to a certain extent according to different installation angles and position requirements, making the connection more precise and stable, ensuring the stability and reliability of the entire equipment after installation. The corner bracket 404 and the tenon 405 adopt an integrated structure. This integrated design greatly enhances the strength and stability of the structure. During equipment operation, the corner bracket 404 and the tenon 405 need to withstand various forces from the boom component 3 and the hopper component 1. The integrated structure can better distribute these forces, preventing loosening or breakage due to loose structural connections, thus ensuring the equipment's long-term operation. The overall integrity and coordination are achieved by matching the outer surface structure of the tenon 405 with the inner surface structure of the socket 304. This precise matching design allows the tenon 405 to be smoothly inserted into the socket 304, forming a tight connection. During equipment operation, this tight connection effectively prevents swaying caused by equipment vibration or operation, ensuring a stable and reliable connection between the boom component 3 and the support frame component 4, thereby guaranteeing the stable operation of the entire equipment. The array of holes on the opposite side surfaces of the corner bracket 404 and the shock absorber pile 303 for bolt installation further enhances the connection stability between the various components of the equipment. The corner bracket 404 and the shock absorber pile 303 are tightly connected together by bolts.This design allows the boom component 3 and the support frame component 4 to form an organic whole, enabling them to jointly withstand various forces during equipment operation. This effectively improves the equipment's load-bearing capacity and impact resistance, providing a strong guarantee for the long-term stable operation of the equipment.

[0023] In summary, as Figures 1 to 5 As shown, when using the hard silica calcium stone slab processing mixing hopper conveyor, the support frame component 4 is first installed on other equipment or fixed structures through the mounting seat 402 on the main frame 401, according to the actual site and equipment layout, by flexibly selecting the appropriate position and method, to ensure that the installation is firm and reliable. Next, using the buffering and adjustment function of the damping hinge 403, the docking angle seat 404 is precisely docked with the boom component 3. During the docking process, the damping hinge 403 absorbs and disperses the installation impact force to avoid damage to the components. At the same time, it automatically adjusts according to different angle and position requirements to make the docking precise and stable. Subsequently, the tenon 405 is smoothly inserted into the mating hole 304 on the shock absorber pile 303 to form a tight connection, preventing the equipment from shaking due to vibration or operation. Bolts are used to tightly connect the two through the hole structure arrayed on the opposite side surface of the mating corner seat 404 and the shock absorber pile 303, so that the boom component 3 and the support structure component 4 form an organic whole. Then, the four opposite corners of the electric rotary seat 302 away from the hydraulic telescopic arm 301 and the four opposite corners of the docking seat 102 are connected by bolts through the holes for bolt installation and fixing. At the same time, the movable hinge 202 is reliably connected to the connecting seat 103 through the holes, so as to realize the connection between the cover plate body 201 and the hopper body 101. Subsequently, based on the height differences of the equipment in different processing scenarios, the height position of the hopper component 1 is precisely and flexibly adjusted through the telescopic characteristics of the hydraulic telescopic arm 301, so that it can adapt to the higher feed inlet or the lower discharge device, thereby achieving accurate material delivery. During the material mixing stage, the electric rotary seat 302 is precisely controlled to make the hopper body 101 rotate and tilt at a specific angle to ensure effective material dumping. During the material conveying process, the angle of the hopper is precisely changed according to the actual process requirements to ensure stable material conveying while conveniently and quickly completing the material dumping action. During the entire equipment operation, the vibration damping pile 303 plays a role in vibration damping and buffering, absorbing and dispersing external vibrations and the impact force generated by the equipment's own operation, reducing damage to hopper component 1 and other key components, reducing the probability of equipment failure, extending the service life of the equipment, and reducing maintenance costs. Moreover, the anti-stick coating 104 on the inner wall surface of the hopper body 101 effectively prevents the material from directly contacting the inner wall of the hopper, allowing the material to flow smoothly, avoiding waste caused by material residue, reducing production costs, reducing the difficulty and workload of equipment cleaning, ensuring hygiene and safety in the processing process, and producing higher quality hard silica calcium stone slab products that meet hygiene standards.

[0024] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A mixing hopper conveyor for processing hard silica-calcium slabs, comprising a hopper component (1) and a boom component (3), characterized in that: The top of the hopper component (1) is provided with a cover plate component (2). The boom component (3) is vertically connected and installed on the left and right sides of the hopper component (1). The upper end of the boom component (3) is connected and installed with a support frame component (4). The boom component (3) includes a hydraulic telescopic boom (301), an electric rotary seat (302), a shock absorber pile (303), and a docking hole (304). The bottom end of the hydraulic telescopic boom (301) is connected and installed with an electric rotary seat (302). The top of the hydraulic telescopic boom (301) is vertically connected with a shock absorber pile (303). The shock absorber pile (303) has symmetrical horizontal docking holes (304) on one side surface near the support frame component (4).

2. The mixing hopper conveyor for hard silica calcium stone slab processing according to claim 1, characterized in that, The hopper component (1) includes a hopper body (101), a docking seat (102), a connecting seat (103), and an anti-stick coating (104). The upper ends of the left and right sides of the hopper body (101) are provided with docking seats (102), and the upper ends of the rear side of the hopper body (101) are symmetrically installed with connecting seats (103). The inner wall surface of the hopper body (101) is coated with an anti-stick coating (104).

3. The mixing hopper conveyor for hard silica calcium stone slab processing according to claim 2, characterized in that, The hopper body (101) and the docking seat (102) are welded together, and the electric rotary seat (302) has holes for bolt installation and fixing at the four opposite corners of the end away from the hydraulic telescopic arm (301) and the four opposite corners of the docking seat (102).

4. The mixing hopper conveyor for hard silica calcium stone slab processing according to claim 2, characterized in that, The connecting seat (103) has an array of holes on the side surface near the hopper body (101) for bolt installation and fixing, and the electric rotary seat (302) is used for the operation adjustment of the horizontal axial rotation of the hopper body (101). The anti-stick coating (104) is applied using a nano anti-stick coating.

5. A mixing hopper conveyor for processing hard silica calcium stone slabs according to claim 2, characterized in that, The cover plate component (2) includes a cover plate body (201), a movable hinge (202) and a sealing groove (203). The movable hinge (202) is fixedly connected to both the left and right ends of the rear side of the cover plate body (201), and a sealing groove (203) is provided on the bottom surface edge of the cover plate body (201).

6. A mixing hopper conveyor for processing hard silica calcium stone slabs according to claim 5, characterized in that, The movable hinge (202) has holes for bolt installation at four opposite corners at the end away from the cover plate body (201) and at four opposite corners at the top of the connecting seat (103), and the inner surface structure of the sealing groove (203) matches the top edge surface structure of the hopper body (101).

7. A mixing hopper conveyor for processing hard silica calcium stone slabs according to claim 1, characterized in that, The supporting structure component (4) includes a main frame (401), an assembly seat (402), a damping hinge (403), a docking corner seat (404), and a docking tenon (405). The assembly seat (402) is symmetrically arranged in the middle of the main frame (401), and damping hinges (403) are installed at both ends of the main frame (401). The end of the damping hinge (403) away from the main frame (401) is connected to the docking corner seat (404), and the docking corner seat (404) is symmetrically and horizontally arranged with docking tenons (405) on the side surface of the docking corner seat (404) near the boom component (3).

8. A mixing hopper conveyor for processing hard silica calcium stone slabs according to claim 7, characterized in that, The docking corner seat (404) and the docking tenon (405) are integrated into one structure, and the outer surface structure of the docking tenon (405) matches the inner surface structure of the docking hole (304). The docking corner seat (404) and the shock absorber pile (303) have holes arranged on opposite sides for bolt installation and fixing.

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