An automatic scrap tipping device for ease of use

Abstract

The utility model belongs to the technical field of automatic overturning of leftovers, especially a kind of automatic overturning device of leftovers convenient to use, including rack, the outer wall of rack is slidably provided with trolley frame, and the outer wall of rack other side is provided with electric hoist, steel wire rope is hung between the electric hoist and trolley frame, the rack includes the L type lifting slide rail of symmetrical distribution.The utility model cooperates electric hoist, steel wire rope and trolley frame, realizes the automatic overturning of leftovers, does not need artificial handling and dumping, completely solves the leftovers conveying problem generated by manual operation, greatly reduces the labor intensity of worker, improves the transfer efficiency of leftovers, and the trolley board cooperates with anti-unhooking to stably fix the hand-push iron hopper car, avoid the vehicle to slip in the overturning process, the guide wheel guides the stable transmission of steel wire rope, guarantees the operation safety, and solves the security risk existing in manual overturning.

Description

Technical Field

[0001] This utility model relates to the field of automatic waste material tipping technology, and in particular to an easy-to-use automatic waste material tipping device. Background Technology

[0002] Industrially mass-produced frozen foods, such as frozen fish balls, frozen fish cakes, frozen fish tofu, and frozen meatballs, generate byproducts during the raw material processing stage. Fish processing produces scraps such as fish heads, tails, fins, bones, and viscera, while meat processing produces scraps such as bone fragments, cartilage, and fascia. These byproducts are reused, for example, by being used as animal feed to turn waste into treasure, or by undergoing harmless treatment. During the large-scale industrial production of frozen foods, a large amount of these byproducts are generated constantly. Therefore, transport vehicles are needed to remove them promptly, and specialized equipment is required to transfer them to these vehicles. Typically, a screw conveyor is used for discharge; a movable or retractable screw conveyor is connected to the discharge port at the bottom of a temporary storage hopper, extending directly into the transport vehicle for loading.

[0003] However, this method is not suitable for all waste materials. After all, waste materials generated in the production process that cannot be automated and require a lot of manual labor are not suitable for screw conveyors. Therefore, it is necessary to invent an easy-to-use automatic waste material turning device. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides an easy-to-use automatic waste material turning device, which overcomes the shortcomings of the prior art and effectively solves the problems that waste materials generated by manual labor are difficult to transport by screw conveyor, and that manual turning is labor-intensive, inefficient and poses safety hazards.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An easy-to-use automatic waste material tipping device includes a frame, a trolley frame slidably mounted on the outer wall of the frame, and an electric hoist mounted on the other outer wall of the frame. A steel wire rope is connected between the electric hoist and the trolley frame. The frame includes symmetrically distributed L-shaped lifting rails. The trolley frame includes crossbars, pulleys, connecting frames, trolley plates, and anti-detachment hooks. Adjacent crossbars are positioned between two L-shaped lifting rails. The pulleys are rotatably connected to the outer walls of both ends of the crossbars. The connecting frames are welded to the outer walls of the crossbars. The trolley plates for transporting hand-pushed iron trolleys are welded to the outer walls of the connecting frames. Anti-detachment hooks for securing the hand-pushed iron trolleys are located on the top of the trolley plates. The L-shaped lifting rails and pulleys are in rolling cooperation, and the end of the wire rope furthest from the electric hoist is hooked onto the outer wall of the crossbar.

[0006] Preferably, the frame further includes a support frame, which is obliquely welded to one side of the outer wall of the L-shaped lifting slide rail.

[0007] Preferably, the frame further includes a mounting plate, which is welded to the connection between the L-shaped lifting slide rail and the support frame, and the electric hoist is fixedly connected to the top outer wall of the mounting plate by screws.

[0008] Preferably, the frame further includes casters with locking structures, and the casters are mounted on the bottom outer wall of the L-shaped lifting slide rail and the support frame.

[0009] Preferably, a transverse reinforcing plate is welded between the two L-shaped lifting slide rails.

[0010] Preferably, guide wheels are installed on the outer walls of the two transverse reinforcing plates, and the wire rope slides in cooperation with the guide wheels.

[0011] The beneficial effects of this utility model are as follows: 1. The user-friendly automatic waste material tipping device designed in this paper uses an electric hoist, wire rope, and trolley frame to automatically tip waste materials, eliminating the need for manual handling and tipping. This completely solves the problem of waste material transportation caused by manual labor, significantly reduces the labor intensity of workers, and improves the efficiency of waste material transfer. The trolley plate, with anti-detachment hook, can firmly fix the hand-pushed iron trolley and prevent the vehicle from slipping during tipping. The guide wheel guides the wire rope to transmit smoothly, ensuring operational safety and eliminating the safety hazards of manual tipping. 2. This design features an easy-to-use automatic waste material tipping device. The casters at the bottom of the frame allow for flexible movement of the equipment, and the position can be adjusted according to the needs of the work site to adapt to different waste material generation areas and transport vehicle parking positions, making it more practical. The support frame and horizontal reinforcement plates enhance the structural stability of the frame. The rolling cooperation between the L-shaped lifting slide rail and the pulley ensures smooth lifting of the trolley frame, reduces wear, and extends the service life of the equipment. The overall structural design is reasonable and easy to operate, making it suitable for various industrial scenarios that require manual assistance in waste material generation. Attached Figure Description

[0012] Figure 1 A three-dimensional schematic diagram of the overall structure of an easy-to-use automatic waste material tipping device proposed in this utility model. Figure 1 ; Figure 2 A three-dimensional schematic diagram of the overall structure of an easy-to-use automatic waste material tipping device proposed in this utility model. Figure 2 ; Figure 3 This is a schematic diagram of the frame structure of an easy-to-use automatic waste material tipping device proposed in this utility model; Figure 4This is a schematic diagram of the trolley frame structure of an easy-to-use automatic waste material tipping device proposed in this utility model.

[0013] In the diagram: 1. Frame; 11. L-shaped lifting rail; 12. Support frame; 13. Mounting plate; 14. Casters; 2. Cargo frame; 21. Crossbar; 22. Pulley; 23. Connecting frame; 24. Cargo plate; 25. Anti-disengagement hook; 3. Electric hoist; 4. Wire rope; 5. Guide wheel; 6. Horizontal reinforcement plate. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0015] Reference Figures 1-4 Example 1: An easy-to-use automatic waste material tipping device includes a frame 1, a trolley frame 2 slidably mounted on the outer wall of the frame 1, and an electric hoist 3 mounted on the other outer wall of the frame 1. A steel wire rope 4 is connected between the electric hoist 3 and the trolley frame 2. The frame 1 includes symmetrically distributed L-shaped lifting slide rails 11. The frame 1 also includes a support frame 12, which is inclinedly welded to one outer wall of the L-shaped lifting slide rails 11.

[0016] Through the above-described scheme, the L-shaped lifting slide rail 11 adopts a symmetrical distribution design, providing a stable sliding support track for the trolley frame 2. Its L-shaped structure effectively restricts the sliding direction of the trolley frame 2 and prevents deviation. The support frame 12 is inclinedly welded to one side of the L-shaped lifting slide rail 11, forming a triangular support structure. Utilizing the stability characteristics of a triangle, the load-bearing capacity and deformation resistance of the L-shaped lifting slide rail 11 are enhanced, preventing the slide rail from bending due to the weight of the trolley frame 2 and the hand-pushed iron trolley, thus ensuring the long-term stable operation of the equipment.

[0017] In embodiment 2, the trolley frame 2 includes a cross column 21, a pulley 22, a connecting frame 23, a trolley plate 24, and an anti-detachment hook 25. The adjacent cross columns 21 are all arranged between two L-shaped lifting slide rails 11. The pulleys 22 are rotatably connected to the outer walls of both ends of the cross column 21. The connecting frame 23 is welded to the outer wall of the cross column 21. The trolley plate 24 for transporting hand-pushed iron trolleys is welded to the outer wall of the connecting frame 23. The anti-detachment hook 25 for securing the hand-pushed iron trolley is arranged on the top of the trolley plate 24. The L-shaped lifting slide rail 11 and the pulley 22 are in rolling cooperation, and the end of the wire rope 4 away from the electric hoist 3 is hooked to the outer wall of the cross column 21.

[0018] Through the above scheme, the crossbeam 21, as the core load-bearing component of the trailer frame 2, connects and supports various components. The pulleys 22 at both ends of the crossbeam 22 roll in cooperation with the L-shaped lifting rail 11, converting sliding friction into rolling friction, reducing the resistance when the trailer frame 2 is raised and lowered, and making the raising and lowering process smoother and less strenuous. The connecting frame 23 firmly welds the crossbeam 21 to the trailer plate 24 to ensure uniform force transmission. The size of the trailer plate 24 is adapted to the bottom structure of common hand-pushed iron carts, which can stably lift the vehicle. The anti-disengagement hook 25 at the top can be fastened after the vehicle is placed, locking the edge of the vehicle to prevent the vehicle from slipping during lifting and tipping, ensuring operational safety.

[0019] The frame 1 also includes a mounting plate 13, which is welded to the connection between the L-shaped lifting slide rail 11 and the support frame 12. The electric lifting machine 3 is fixedly connected to the top outer wall of the mounting plate 13 by screws. The frame 1 also includes casters 14 with locking structures, which are installed on the bottom outer wall of the L-shaped lifting slide rail 11 and the support frame 12.

[0020] With the above-described design, the mounting plate 13 is welded to the connection between the L-shaped lifting slide rail 11 and the support frame 12. This location is the stress concentration point of the frame 1, ensuring a stable structure and providing a reliable installation foundation for the electric hoist 3. The screw fixing method facilitates the disassembly, assembly, and maintenance of the electric hoist 3. The casters 14 are installed at the bottom of the frame 1, allowing for flexible movement of the equipment and easy adjustment of the working position to adapt to different work scenarios. Their locking mechanism locks the wheels after the equipment is positioned, preventing displacement during operation and ensuring operational stability.

[0021] A transverse reinforcing plate 6 is welded between the two L-shaped lifting slide rails 11. Guide wheels 5 are installed on the outer walls of the two transverse reinforcing plates 6, and the wire rope 4 slides with the guide wheels 5.

[0022] Through the above-described scheme, the transverse reinforcing plate 6 is welded between the two L-shaped lifting slide rails 11, connecting the symmetrically distributed slide rails into a whole, enhancing the transverse stability of the frame 1, preventing relative displacement of the slide rails under stress, and improving the overall structural strength of the equipment. The guide wheel 5 is installed on the transverse reinforcing plate 6, and its position corresponds to the connection position of the electric hoist 3 and the cross column 21. It can change the transmission direction of the wire rope 4, so that the tension of the wire rope 4 is more reasonably applied to the cross column 21, while reducing the friction loss of the wire rope 4 during transmission, extending the service life of the wire rope 4, and ensuring the smoothness of power transmission.

[0023] Working principle: First, the equipment is moved to the vicinity of the waste material generation area by using the casters 14 at the bottom of the frame 1. The locking structure of the casters 14 is then locked to ensure equipment stability. The hand-pushed iron trolley filled with waste material is pushed onto the pallet 24, and the anti-disengagement hook 25 is engaged to lock the hand-pushed iron trolley and prevent it from sliding.

[0024] The electric hoist 3 is started, and the electric hoist 3 winds up the wire rope 4. Under the guidance of the guide wheel 5, the wire rope 4 changes the transmission direction and smoothly pulls the horizontal column 21. The pulleys 22 at both ends of the horizontal column 21 roll and rise along the L-shaped lifting slide rail 11, driving the connecting frame 23, the trolley plate 24, and the hand-pushed iron bucket cart to rise together. When the trolley plate 24 rises to the preset tipping angle along the L-shaped lifting slide rail 11, the hand-pushed iron bucket cart automatically tilts under the action of gravity, dumping the internal waste material into the designated transport vehicle or storage equipment.

[0025] After the overturning is complete, control the electric hoist 3 to loosen the wire rope 4, and the trolley frame 2 will slowly descend and reset along the L-shaped lifting rail 11 under the action of gravity. Release the anti-disengagement hook 25, push the empty hand-push iron bucket away from the trolley plate 24, and the next round of work can begin.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A user-friendly automatic waste material tipping device, comprising a frame (1), characterized in that, A trolley frame (2) is slidably mounted on the outer wall of the frame (1), and an electric hoist (3) is mounted on the other side of the outer wall of the frame (1). A wire rope (4) is connected between the electric hoist (3) and the trolley frame (2). The frame (1) includes symmetrically distributed L-shaped lifting slide rails (11). The trolley frame (2) includes a cross column (21), a pulley (22), a connecting frame (23), a trolley plate (24), and an anti-detachment hook (25). The adjacent cross columns (21) are all set between two L-shaped lifting slide rails (11). The pulley (22) is rotatably connected to the outer walls of both ends of the cross column (21). The connecting frame (23) is welded to the outer wall of the cross column (21). The trolley plate (24) for transporting hand-pushed iron trolleys is welded to the outer wall of the connecting frame (23). The anti-detachment hook (25) for locking the hand-pushed iron trolleys is set on the top of the trolley plate (24). The L-shaped lifting slide rail (11) and the pulley (22) roll together, and the end of the wire rope (4) away from the electric hoist (3) is hooked to the outer wall of the cross column (21).

2. The user-friendly automatic waste material tipping device according to claim 1, characterized in that, The frame (1) also includes a support frame (12), and the support frame (12) is inclinedly welded to one side of the outer wall of the L-shaped lifting slide rail (11).

3. The user-friendly automatic waste material tipping device according to claim 1, characterized in that, The frame (1) also includes a mounting plate (13), which is welded to the connection between the L-shaped lifting slide rail (11) and the support frame (12), and the electric hoist (3) is fixedly connected to the top outer wall of the mounting plate (13) by screws.

4. The user-friendly automatic waste material tipping device according to claim 1, characterized in that, The frame (1) also includes casters (14) with locking structures, and the casters (14) are mounted on the bottom outer wall of the L-shaped lifting slide rail (11) and the support frame (12).

5. The user-friendly automatic waste material tipping device according to claim 1, characterized in that, A transverse reinforcing plate (6) is welded between the two L-shaped lifting slides (11).

6. The user-friendly automatic waste material tipping device according to claim 5, characterized in that, Guide wheels (5) are installed on the outer walls of the two transverse reinforcing plates (6), and the wire rope (4) slides with the guide wheels (5).

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