Anti-sticking PVC coiled material high temperature conveying roller
Patent Information
- Application Number
- CN202521531810.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-22
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-07-22
AI Technical Summary
一旦PVC卷材粘黏在输送辊上,一方面会导致卷材输送过程中出现跑偏现象,使得卷材在后续加工工序中无法正常成型,影响产品质量,造成大量次品产生;另一方面,为清理粘黏的PVC卷材,需要频繁停机,这极大地降低了生产效率,增加了生产成本,还可能因频繁启停设备引发电气故障等安全问题
[0015]本实用新型提供了防粘黏的PVC卷材高温输送辊。与现有技术相比具备以下有益效果:
Smart Images

Figure CN224900393U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PVC roll production technology, specifically to a high-temperature conveying roller for anti-sticking PVC rolls. Background Technology
[0002] Polyvinyl chloride (PVC) rolls are widely used in numerous fields due to their excellent waterproof, abrasion-resistant, and chemical corrosion-resistant properties. In the construction industry, PVC rolls are commonly used for roof waterproofing, basement damp-proofing, and interior flooring, effectively isolating moisture from external corrosion and extending the building's lifespan. In the packaging industry, PVC rolls can be made into various packaging films and bags; their good flexibility and transparency protect products while facilitating product display. In the industrial sector, PVC rolls are used as conveyor belts and anti-corrosion linings to meet the needs of special working conditions. With the continuous growth of market demand, the PVC roll industry is showing a sustained development trend.
[0003] During the production process, PVC rolls are prone to sticking to the surface of the conveyor rollers due to their inherent stickiness and the effects of high temperatures. Once stuck, this can cause misalignment during transport, preventing the rolls from forming properly in subsequent processing steps, thus affecting product quality and resulting in a large number of defective products. Furthermore, cleaning the stuck PVC rolls requires frequent machine shutdowns, significantly reducing production efficiency, increasing costs, and potentially causing electrical malfunctions and other safety issues due to frequent start-ups and shutdowns. Utility Model Content
[0004] To address the shortcomings of existing technologies, this invention provides a high-temperature conveying roller for non-stick PVC rolls, thus solving the aforementioned problems.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a high-temperature conveying roller for anti-sticking PVC rolls, comprising a device body, an air-cooling mechanism at the upper end of the device body, and a water supply mechanism on one side of the device body;
[0006] The main body of the device includes a bottom mounting plate, a conveying roller body, and a return pipe. A mounting column is fixedly connected to the upper end of the bottom mounting plate. Rotary joints are fixedly connected to both ends of the conveying roller body. The fixed end of the rotary joint is fixedly connected to the inner side of the top end of the mounting column. The two ends of the conveying roller body are rotatably connected to the mounting column through the rotary joints. An anti-stick coating is provided on the outer surface of the conveying roller body. A spiral channel is provided inside the conveying roller body. Heat sinks are evenly distributed on the inner wall of the spiral channel. The heat sinks are perpendicular to the spiral channel and fixedly connected to the conveying roller body.
[0007] Preferably, the water supply mechanism includes a water tank, a booster pump is fixedly installed at the top of the water tank, and a water inlet is provided at one point at the top of the water tank.
[0008] Preferably, the input end of the pressurizing pump is fixedly connected to a water pumping pipe, the end of the water pump away from the pressurizing pump is fixedly connected to the water tank and extends to the bottom of the water tank, and the output end of the pressurizing pump is fixedly connected to a water delivery pipe.
[0009] Preferably, the end of the water supply pipe away from the booster pump is fixedly connected to the fixed end of the rotary joint, the input end of the return pipe is fixedly connected to the fixed end of the rotary joint, and the output end of the return pipe is fixedly connected to the water tank.
[0010] Preferably, the water supply pipe is connected to the input end of the spiral channel, and the return pipe is connected to the output end of the spiral channel.
[0011] Preferably, the air-cooled cooling mechanism includes a blower, a ventilation duct, and an airflow distribution plate. The ventilation duct is located directly below the conveyor roller body and its two ends are fixedly connected to the mounting columns. The top surface of the ventilation duct has multiple equidistantly distributed air outlets.
[0012] Preferably, the output end of the blower is fixedly connected to an air supply pipe, and the end of the air supply pipe away from the blower is fixedly connected to the ventilation pipe.
[0013] Preferably, the two ends of the airflow distribution plate are fixedly connected to the mounting column, the surface of the airflow distribution plate is evenly distributed with diversion holes, the airflow distribution plate is symmetrically distributed on the front and rear sides of the conveying roller body, and the airflow distribution plate is set at a 30° angle with the conveying roller body.
[0014] Beneficial effects
[0015] This invention provides a high-temperature conveyor roller for preventing sticking of PVC rolls. Compared with the prior art, it has the following advantages:
[0016] (1) The anti-stick PVC roll high temperature conveying roller reduces the adhesion of the conveying roller body from the surface through the anti-stick coating. Combined with the combination of spiral channel and heat sink, it enhances the heat absorption capacity of coolant and efficiently cools down from the inside of the conveying roller body, reducing the possibility of PVC roll sticking to the roller surface due to high temperature.
[0017] (2) The anti-stick PVC roll high temperature conveying roller uses a blower to blow air to cool the surface of the conveying roller body, further reducing the possibility of PVC roll sticking to the roller body surface due to high temperature; and by setting air distribution plates on both sides of the bottom end of the conveying roller body, the air blown out of the air outlet is prevented from blowing directly onto the PVC roll, which would affect the stability of PVC roll conveying. Furthermore, by opening drainage holes on the surface of the air distribution plate, the air is blown out through the drainage holes to form a uniform and gentle airflow, further reducing the impact force on the PVC roll. Attached Figure Description
[0018] Figure 1 This is a perspective view of the external structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the main structure of the device of this utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the conveyor roller body of this utility model;
[0021] Figure 4 This is a schematic diagram of the installation position of the airflow distribution plate of this utility model.
[0022] In the diagram: 1. Main body of the device; 11. Bottom mounting plate; 12. Mounting column; 13. Conveying roller body; 14. Anti-stick coating; 15. Spiral channel; 16. Heat sink; 17. Rotary joint; 18. Return pipe; 2. Air-cooled cooling mechanism; 21. Blower; 22. Air supply pipe; 23. Ventilation pipe; 24. Air outlet; 25. Airflow distribution plate; 26. Drainage hole; 3. Water supply mechanism; 31. Water tank; 32. Pressure pump; 33. Pumping pipe; 34. Water supply pipe; 35. Water inlet. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1:
[0025] Please see Figure 1-4 A high-temperature conveying roller for non-stick PVC rolls includes a main body 1, an air-cooling cooling mechanism 2 at the upper end of the main body 1, and a water supply mechanism 3 on one side of the main body 1.
[0026] The main body 1 of the device includes a bottom mounting plate 11, a conveying roller body 13, and a return pipe 18. The upper end of the bottom mounting plate 11 is fixedly connected to a mounting column 12. The two ends of the conveying roller body 13 are fixedly connected to a rotary joint 17. The fixed end of the rotary joint 17 is fixedly connected to the inner side of the top end of the mounting column 12. The two ends of the conveying roller body 13 are rotatably connected to the mounting column 12 through the rotary joint 17. The outer surface of the conveying roller body 13 is provided with an anti-stick coating 14. The interior of the conveying roller body 13 is provided with a spiral channel 15. The inner wall of the spiral channel 15 is evenly distributed with heat sinks 16. The heat sinks 16 are perpendicular to the spiral channel 15 and fixedly connected to the conveying roller body 13.
[0027] The water supply mechanism 3 includes a water tank 31, a booster pump 32 is fixedly installed on the top of the water tank 31, and a water inlet 35 is provided at one point on the top of the water tank 31.
[0028] The input end of the booster pump 32 is fixedly connected to a water pump pipe 33. The end of the water pump pipe 33 away from the booster pump 32 is fixedly connected to the water tank 31 and extends to the bottom of the water tank 31. The output end of the booster pump 32 is fixedly connected to a water delivery pipe 34.
[0029] The end of the water supply pipe 34 away from the booster pump 32 is fixedly connected to the fixed end of the rotary joint 17, the input end of the return pipe 18 is fixedly connected to the fixed end of the rotary joint 17, and the output end of the return pipe 18 is fixedly connected to the water tank 31.
[0030] The water supply pipe 34 is connected to the input end of the spiral channel 15, and the return pipe 18 is connected to the output end of the spiral channel 15.
[0031] In this embodiment, an anti-stick coating 14 is provided on the outer surface of the conveyor roller body 13. The anti-stick coating 14 is a polytetrafluoroethylene coating, which effectively reduces the adhesion between the PVC roll and the roller surface due to its extremely low surface energy and good chemical stability. The rotary joint 17 ensures that the two ends of the spiral channel 15 can still be connected to the water supply pipe 34 and the return pipe 18 when the conveyor roller body 13 rotates. The spiral channel 15 is provided inside the conveyor roller body 13, and heat sinks 16 are provided on the surface of the spiral channel 15, which increases the contact area and contact time between the coolant and the roller, allowing the coolant to more fully remove the heat from the roller. The water tank 31 can store the coolant. The coolant is extracted by the pressure pump 32 and injected into the conveyor roller body 13 to cool the conveyor roller body 13. After passing through the spiral channel 15, the coolant flows back to the water tank 31 through the return pipe 18. The conveyor roller body 13 is cooled by circulating water cooling with coolant, which reduces the possibility of the PVC roll sticking to the roller surface due to high temperature.
[0032] Example 2:
[0033] Please see Figure 1-2 This embodiment provides a technical solution based on embodiment one: the air-cooled cooling mechanism 2 includes a blower 21, a ventilation pipe 23 and an airflow distribution plate 25. The ventilation pipe 23 is located directly below the conveyor roller body 13 and its two ends are fixedly connected to the mounting column 12. Multiple equidistant air outlets 24 are fixedly connected to the top surface of the ventilation pipe 23.
[0034] The output end of the blower 21 is fixedly connected to the air supply pipe 22, and the end of the air supply pipe 22 away from the blower 21 is fixedly connected to the ventilation pipe 23.
[0035] The two ends of the airflow distribution plate 25 are fixedly connected to the mounting column 12. The surface of the airflow distribution plate 25 is evenly distributed with sludge holes 26. The airflow distribution plate 25 is symmetrically distributed on the front and rear sides of the conveyor roller body 13. The airflow distribution plate 25 is set at a 30° angle with the conveyor roller body 13.
[0036] In this embodiment, airflow is blown out by blower 21, and the airflow enters the ventilation pipe 23 through air supply pipe 22. It is then blown onto the bottom surface of the conveyor roller body 13 through air outlet 24 to cool the surface of the conveyor roller body 13, further reducing the possibility of PVC rolls sticking to the roller surface due to high temperature. By setting airflow distribution plates 25 on both sides of the bottom end of the conveyor roller body 13, the airflow blown out of air outlet 24 is prevented from blowing directly onto the PVC roll, which would affect the stability of PVC roll conveying. Furthermore, by opening drainage holes 26 on the surface of airflow distribution plates 25, the airflow is blown out through drainage holes 26 to form a uniform and gentle airflow, further reducing the impact force on the PVC roll.
[0037] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-temperature conveyor roller for anti-sticking PVC rolls, comprising a main body (1), characterized in that: The upper end of the main body (1) of the device is provided with a wind-cooled cooling mechanism (2), and a water supply mechanism (3) is provided on one side of the main body (1). The main body (1) of the device includes a bottom mounting plate (11), a conveying roller body (13) and a return pipe (18). The upper end of the bottom mounting plate (11) is fixedly connected to a mounting column (12). The two ends of the conveying roller body (13) are fixedly connected to a rotary joint (17). The fixed end of the rotary joint (17) is fixedly connected to the inner side of the top end of the mounting column (12). The two ends of the conveying roller body (13) are rotatably connected to the mounting column (12) through the rotary joint (17). The outer surface of the conveying roller body (13) is provided with an anti-stick coating (14). The interior of the conveying roller body (13) is provided with a spiral channel (15). The inner wall of the spiral channel (15) is evenly distributed with heat sinks (16). The heat sinks (16) are perpendicular to the spiral channel (15) and fixedly connected to the conveying roller body (13).
2. The high-temperature conveyor roller for anti-sticking PVC rolls according to claim 1, characterized in that: The water supply mechanism (3) includes a water tank (31), a booster pump (32) is fixedly installed on the top of the water tank (31), and a water inlet (35) is provided at one point on the top of the water tank (31).
3. The high-temperature conveyor roller for anti-sticking PVC rolls according to claim 2, characterized in that: The input end of the booster pump (32) is fixedly connected to a water pump pipe (33), and the end of the water pump pipe (33) away from the booster pump (32) is fixedly connected to the water tank (31) and extends to the bottom of the inside of the water tank (31). The output end of the booster pump (32) is fixedly connected to a water delivery pipe (34).
4. The high-temperature conveyor roller for anti-sticking PVC rolls according to claim 3, characterized in that: The end of the water delivery pipe (34) away from the booster pump (32) is fixedly connected to the fixed end of the rotary joint (17), the input end of the return pipe (18) is fixedly connected to the fixed end of the rotary joint (17), and the output end of the return pipe (18) is fixedly connected to the water tank (31).
5. The high-temperature conveyor roller for anti-sticking PVC rolls according to claim 4, characterized in that: The water supply pipe (34) is connected to the input end of the spiral channel (15), and the return pipe (18) is connected to the output end of the spiral channel (15).
6. The high-temperature conveyor roller for anti-sticking PVC rolls according to claim 1, characterized in that: The air-cooled cooling mechanism (2) includes a blower (21), a ventilation pipe (23) and an airflow distribution plate (25). The ventilation pipe (23) is located directly below the conveyor roller body (13) and its two ends are fixedly connected to the mounting column (12). The top surface of the ventilation pipe (23) is fixedly connected with multiple equidistant air outlets (24).
7. The high-temperature conveyor roller for anti-sticking PVC rolls according to claim 6, characterized in that: The output end of the blower (21) is fixedly connected to the air supply pipe (22), and the end of the air supply pipe (22) away from the blower (21) is fixedly connected to the ventilation pipe (23).
8. The high-temperature conveyor roller for anti-sticking PVC rolls according to claim 6, characterized in that: The two ends of the airflow distribution plate (25) are fixedly connected to the mounting column (12). The surface of the airflow distribution plate (25) is evenly distributed with sludge holes (26). The airflow distribution plate (25) is symmetrically distributed on the front and rear sides of the conveying roller body (13). The airflow distribution plate (25) and the conveying roller body (13) are set at a 30° angle.