Back gum separating machine

Abstract

The utility model discloses automatic production auxiliary equipment field's back glue separating machine, including bottom plate and setting above bottom plate support part, the support part includes side support plate, front support plate and rear support plate, the side support plate has two, the front support plate and rear support plate are opposite and are provided, and two the side support plate is fixed in front support plate and rear support plate both ends, and the first auxiliary support shaft, second auxiliary support shaft and third auxiliary support shaft are sequentially arranged between two the side support plate. The utility model integrates manual multi -step operation, realizes highland barley paper supply, back glue separation, waste output automation, reduces single welding point insulation processing step, and guarantees roll material continuous conveyance, avoids manual operation pause, and promotes operation continuity with the cooperation of initiative feeding and support shaft.

Description

Technical Field

[0001] This utility model relates to the field of automated production auxiliary equipment, specifically an adhesive separator. Background Technology

[0002] In the battery production process, barley paper needs to be pasted onto the solder joints to ensure their insulation performance. In traditional production methods, this pasting is entirely manual, with the steps broken down as follows: "Take the pre-formed barley paper—tear off the waste material—put down the waste material—paste the barley paper." This process presents the following significant problems:

[0003] 1. Cumbersome operation steps: Manually, four actions need to be completed in sequence: picking up, tearing, placing and pasting. The insulation treatment of a single solder joint takes a long time, which seriously restricts production efficiency.

[0004] 2. High labor costs: Each pasting process requires a dedicated person to operate. In large-scale production scenarios, a large amount of manpower is needed, which leads to increased production costs.

[0005] 3. Poor work consistency: Manual operation is susceptible to factors such as fatigue and lack of proficiency, which may lead to problems such as misplacement of barley paper, waste residue, and deviation in pasting position, affecting the insulation performance and quality stability of battery products.

[0006] Therefore, those skilled in the art have provided an adhesive separation machine to solve the problems mentioned in the background art. Utility Model Content

[0007] The purpose of this invention is to provide an adhesive separation machine to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] The adhesive-backed separator includes a base plate and a support component positioned above the base plate. The support component includes two side support plates, a front support plate, and a rear support plate. The front and rear support plates are positioned opposite each other and fixed to their respective ends. Between the two side support plates are sequentially arranged a barley paper roll support shaft, a first auxiliary support shaft, a second auxiliary support shaft, and a third auxiliary support shaft. Each of these shafts is rotatably connected to the side support plates via support screws. Movable baffles are slidably connected to each of the shafts. A fixing block is located on one side of the movable baffle around the second auxiliary support shaft. The fixing block is movably connected to the second auxiliary support shaft and fixedly connected to the movable baffle. A screw is threaded onto the fixing block, and the screw's end is used to press against the second auxiliary support shaft to achieve a movable lock.

[0010] As a further embodiment of this utility model: countersunk threaded holes are provided at the ends of the barley paper roll support shaft, the first auxiliary support shaft, the second auxiliary support shaft and the third auxiliary support shaft on the side support plate. The support screw includes a threaded part that is threadedly engaged with the countersunk threaded hole and a rotating support part that is rotatably engaged with the barley paper roll support shaft, the first auxiliary support shaft, the second auxiliary support shaft and the third auxiliary support shaft.

[0011] As a further embodiment of this utility model: a rotating seat is fixedly connected to both sides above the base plate, and an active feeding roller and an auxiliary feeding support roller are rotatably connected to the rotating seat from top to bottom. The active feeding roller and the auxiliary feeding support roller are provided with anti-slip textures.

[0012] As a further embodiment of this utility model: a barley paper roll is movably placed on the barley paper roll support shaft. The barley paper and waste material pass sequentially around the lower part of the first auxiliary support shaft and the upper part of the second auxiliary support shaft. After the barley paper is separated, the waste material passes under the third auxiliary support shaft and then passes through the middle of the active feeding roller and the auxiliary feeding support roller for output.

[0013] As a further embodiment of this utility model: a power supply, a stepper motor and a motor controller are sequentially fixedly connected to the side wall of one of the side support plates, and the output shaft of the stepper motor passes through the side support plate and is connected to the active feeding roller by a key.

[0014] As a further embodiment of this utility model: an intelligent color mark sensor for detecting barley paper is fixedly connected to the inner wall of the side support plate.

[0015] As a further embodiment of this invention: the intelligent color mark sensor and the stepper motor are electrically connected to the motor controller via wires.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This utility model integrates multiple manual operations to automate barley paper feeding, adhesive separation, and waste output, reducing the number of single-soldering point insulation treatment steps; relying on active feeding and support shaft coordination, it ensures continuous conveying of roll material, avoids manual operation interruptions, and improves work continuity.

[0018] 2. This utility model replaces manual labor to complete repetitive tasks, eliminating the need to assign dedicated personnel to each process and reducing the manpower requirements for large-scale production; automated operation does not require continuous human supervision, only periodic maintenance, reducing personnel training and management costs.

[0019] 3. In this utility model, the movable baffle and the fixed block accurately position the roll material, and the fixed separation path ensures that the adhesive peeling position is uniform, reducing the adhesion deviation; the intelligent color mark sensor monitors abnormalities in real time and stops the machine, avoiding the problems of waste material residue and material waste caused by human error; the movable baffle is adjustable to adapt to roll materials of different widths, and can meet diverse production needs without changing equipment, improving the equipment's versatility; the support shaft is easy to disassemble and assemble, and the motor controller adjustment is intuitive, reducing the difficulty of equipment operation and maintenance, and making it easy to get started quickly. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a rear view structural diagram of the present invention;

[0022] Figure 3 This is a structural diagram of the present invention after removing the side support plate, front support plate, rear support plate, power supply, stepper motor, and motor controller;

[0023] Figure 4 In this utility model Figure 3 Rear view structural diagram;

[0024] Figure 5 This is a structural diagram showing the connection between the barley paper roll support shaft and the side support plate in this utility model.

[0025] In the diagram: 1. Base plate; 2. Side support plate; 201. Countersunk threaded hole; 3. Front support plate; 301. Discharge chute; 4. Rear support plate; 5. Power supply; 6. Stepper motor; 7. Motor controller; 8. Barley paper roll support shaft; 9. First auxiliary support shaft; 10. Second auxiliary support shaft; 11. Third auxiliary support shaft; 12. Movable baffle; 13. Fixed block; 14. Rotating seat; 15. Active feeding roller; 16. Auxiliary feeding support roller; 17. Barley paper roll forming; 18. Intelligent color mark sensor; 19. Support screw; 1901. Threaded part; 1902. Rotating support part. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5 In this embodiment of the invention, the adhesive separator includes a base plate 1 and a support component disposed above the base plate 1. The support component includes a side support plate 2, a front support plate 3, and a rear support plate 4. There are two side support plates 2. The front support plate 3 and the rear support plate 4 are disposed opposite to each other, and the two side support plates 2 are fixed at both ends of the front support plate 3 and the rear support plate 4. A barley paper roll support shaft 8, a first auxiliary support shaft 9, a second auxiliary support shaft 10, and a third auxiliary support shaft 11 are sequentially disposed between the two side support plates 2. The barley paper roll support shaft 8, the first auxiliary support shaft 9, the second auxiliary support shaft 10, and the third auxiliary support shaft 11 are all connected to the side support plates 2 by a support structure. Screw 19 is rotatably connected to the barley paper roll support shaft 8, the first auxiliary support shaft 9, the second auxiliary support shaft 10, and the third auxiliary support shaft 11, which are slidably connected to a movable baffle 12. A fixing block 13 is provided on the periphery of the second auxiliary support shaft 10 on one side of the movable baffle 12. The fixing block 13 is movably connected to the second auxiliary support shaft 10 and fixedly connected to the movable baffle 12. A screw is threaded on the fixing block 13, and the movable baffle 12 is locked after the screw end is pressed against the second auxiliary support shaft 10. Tightening the screw on the fixing block 13 will lock the position of the movable baffle 12 by pressing the screw end against the second auxiliary support shaft 10, thus preventing the roll from shifting during rotation.

[0028] The side support plate 2 has countersunk threaded holes 201 at the ends of the barley paper roll support shaft 8, the first auxiliary support shaft 9, the second auxiliary support shaft 10, and the third auxiliary support shaft 11. The support screw 19 includes a threaded part 1901 that is threaded into the countersunk threaded hole 201 and a rotating support part 1902 that is rotatably engaged with the barley paper roll support shaft 8, the first auxiliary support shaft 9, the second auxiliary support shaft 10, and the third auxiliary support shaft 11, which facilitates the installation and disassembly of each shaft.

[0029] The base plate 1 has two fixed rotating seats 14 on both sides above it. The rotating seats 14 are connected from top to bottom to a main feeding roller 15 and an auxiliary feeding support roller 16. The main feeding roller 15 and the auxiliary feeding support roller 16 are provided with anti-slip textures. The main feeding roller 15 and the auxiliary feeding support roller 16 are engaged by the anti-slip textures to generate a continuous and uniform traction force, which pulls the waste material out of the equipment. At the same time, it drives the barley paper roll support shaft 8 and each auxiliary support shaft to rotate synchronously to achieve continuous separation.

[0030] Among them, barley paper 17 is movably placed on the barley paper roll support shaft 8. The barley paper and waste material pass through the lower part of the first auxiliary support shaft 9 and the upper part of the second auxiliary support shaft 10 in sequence. After being separated by the barley paper, the waste material passes through the lower part of the third auxiliary support shaft 11 and then passes through the middle of the active feeding roller 15 and the auxiliary feeding support roller 16 for output.

[0031] One of the side support plates 2 has a power supply 5, a stepper motor 6 and a motor controller 7 fixedly connected to its side wall in sequence. The output shaft of the stepper motor 6 passes through the side support plate 2 and is connected to the active feeding roller 15 by a key.

[0032] Among them, an intelligent color mark sensor 18 for detecting barley paper is fixedly connected to the inner wall of the side support plate 2. The intelligent color mark sensor 18 monitors abnormalities in real time and stops the machine to avoid waste residue and material waste caused by human error.

[0033] The intelligent color mark sensor 18 and the stepper motor 6 are electrically connected to the motor controller 7 via wires.

[0034] The working principle of this utility model is as follows: The adhesive separator achieves efficient separation of barley paper and adhesive through an integrated process of "roll support - path guidance - intelligent detection - automatic feeding - waste output". The specific steps are as follows:

[0035] Roll installation and positioning

[0036] The rolled barley paper 17 is fitted onto the barley paper roll support shaft 8. The movable baffles 12 on the barley paper roll support shaft 8, the first auxiliary support shaft 9, the second auxiliary support shaft 10, and the third auxiliary support shaft 11 are slid to make the baffles fit against both ends of the barley paper roll.

[0037] Tighten the screws on the fixing block 13, and press the second auxiliary support shaft 10 with the end of the screw to lock the position of the movable baffle 12, so as to prevent the roll from shifting during rotation, and at the same time adapt to rolls of different widths of 50-300mm.

[0038] Decoupled path setup

[0039] The starting end of the barley paper roll is manually pulled around the first auxiliary support shaft 9 to initially guide the tension and the second auxiliary support shaft 10 to form a separation angle, so that the adhesive backing is initially separated.

[0040] The separated barley paper body is collected as needed, and the adhesive waste continues to bypass the third auxiliary support shaft 11 to adjust the waste direction, and finally passes through the gap between the active feeding roller 15 and the auxiliary feeding support roller 16 to complete the path construction.

[0041] Automated operation and monitoring

[0042] Start the power supply 5, and set the speed of the stepper motor 6 to be adjustable from 1 to 5 m / min through the motor controller 7. The stepper motor 6 drives the active feeding roller 15 to rotate through the key connection.

[0043] The active feeding roller 15 and the auxiliary feeding support roller 16 engage through anti-slip textures to generate a continuous and uniform traction force, pulling the waste material out of the equipment. At the same time, it drives the barley paper roll support shaft 8 and each auxiliary support shaft to rotate synchronously, achieving continuous separation.

[0044] The intelligent color mark sensor 18 on the inner wall of the side support plate 2 detects the position of the barley paper in real time. When it detects that the barley paper is broken or the color mark is deviated by more than 2mm, it immediately sends a signal to the motor controller 7. The controller triggers the stepper motor 6 to stop, thus preventing the equipment from running idle.

[0045] Component compatibility guarantee

[0046] The barley paper roll support shaft 8 and each auxiliary support shaft are connected to the side support plate 2 by support screws 19. The rotating support part 1902 of the support screw 19 ensures that the shaft rotates flexibly. The threaded part 1901 cooperates with the countersunk threaded hole 201 of the side support plate 2 to ensure that the shaft is installed firmly and avoids shaking that affects the separation accuracy.

[0047] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A backing adhesive separator, characterized in that, The system includes a base plate (1) and supporting components positioned above the base plate (1). The supporting components include side support plates (2), a front support plate (3), and a rear support plate (4). There are two side support plates (2). The front support plate (3) and the rear support plate (4) are positioned opposite each other, and the two side support plates (2) are fixed to the ends of the front support plate (3) and the rear support plate (4). Between the two side support plates (2) are sequentially arranged a barley paper roll support shaft (8), a first auxiliary support shaft (9), a second auxiliary support shaft (10), and a third auxiliary support shaft (11). The barley paper roll support shaft (8), the first auxiliary support shaft (9), the second auxiliary support shaft (10), and the third auxiliary support shaft (11) are... 1) The side support plate (2) is rotatably connected to the support screw (19). The barley paper roll support shaft (8), the first auxiliary support shaft (9), the second auxiliary support shaft (10) and the third auxiliary support shaft (11) are slidably connected to the movable baffle (12). The second auxiliary support shaft (10) is surrounded by a fixed block (13) on one side of the movable baffle (12). The fixed block (13) is movably connected to the second auxiliary support shaft (10). The fixed block (13) is fixedly connected to the movable baffle (12). The fixed block (13) is threaded with a screw, and the screw is locked after pressing against the second auxiliary support shaft (10).

2. The adhesive separator according to claim 1, characterized in that, The side support plate (2) is provided with countersunk threaded holes (201) at the ends of the barley paper roll support shaft (8), the first auxiliary support shaft (9), the second auxiliary support shaft (10) and the third auxiliary support shaft (11). The support screw (19) includes a threaded part (1901) that is threaded to the countersunk threaded hole (201) and a rotating support part (1902) that is rotatably engaged with the barley paper roll support shaft (8), the first auxiliary support shaft (9), the second auxiliary support shaft (10) and the third auxiliary support shaft (11).

3. The adhesive separator according to claim 2, characterized in that, Rotary seats (14) are fixedly connected to both sides of the base plate (1). An active feeding roller (15) and an auxiliary feeding support roller (16) are rotatably connected from top to bottom on the rotating seat (14). Anti-slip textures are provided on the active feeding roller (15) and the auxiliary feeding support roller (16).

4. The adhesive separator according to claim 3, characterized in that, The barley paper roll support shaft (8) is movably placed with barley paper roll forming (17). The barley paper and waste material pass under the first auxiliary support shaft (9) and above the second auxiliary support shaft (10) in sequence. After the barley paper is separated, the waste material passes under the third auxiliary support shaft (11) and then passes through the middle of the active feeding roller (15) and the auxiliary feeding support roller (16) for output.

5. The adhesive separator according to claim 4, characterized in that, One of the side support plates (2) has a power supply (5), a stepper motor (6) and a motor controller (7) fixedly connected to its side wall in sequence. The output shaft of the stepper motor (6) passes through the side support plate (2) and is connected to the active feed roller (15) by a key.

6. The adhesive separator according to claim 1, characterized in that, A smart color mark sensor (18) for detecting barley paper is fixedly connected to the inner wall of the side support plate (2).

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