A strip winding and rectifying device
Patent Information
- Application Number
- CN202522509503.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0002]目前在板带材料的冲压落料加工过程中,当板带需要回卷时,板带一旦发生偏移,就需要工作人员进入生产线内,手工来推动板带回正,再继续进行回卷,整个过程耗费时间较长,影响生产效率,而且工作人员进入设备内部操作,安全风险较高
[0014]本实用新型提供的一种板带收卷纠偏装置,在使用时,传送机构将板带传送至收卷机构进行收卷,第一检测传感器和第二检测传感器对板带的边缘进行检测,并将板带的位置信息传递给控制器,第一纠偏件和第二纠偏件处于远离板带的初始状态,当板带向左发生偏移时,控制器控制第一气缸带动第一纠偏件向右移动至与板带抵接,随后向右移动第一纠偏件推动板带移动至生产线的中心位置,当板带向右发生偏移时,控制器控制第二气缸带动第二纠偏件向左移动至与板带抵接,随后向左移动第二纠偏件推动板带移动至生产线的中心位置;该装置可实现板带收卷自动纠偏,保证板带始终保持在生产线的中心位置,有效避免板带偏移影响生产,无需人工手动推动板带回正,提高生产效率,降低安全风险;而且滚筒与板带之间为滚动接触,减少摩擦,降低第一纠偏件和第二纠偏件在与板带抵接时对板带的顺畅传送造成的影响,提高使用稳定性。
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Figure CN224900406U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of strip processing technology, and more specifically, to a strip winding and correction device. Background Technology
[0002] Currently, in the stamping and blanking process of sheet and strip materials, when the sheet and strip need to be rewound, if the sheet and strip deviates, workers need to enter the production line to manually push the sheet and strip back to the correct position before continuing to rewound. The whole process is time-consuming and affects production efficiency. Moreover, the safety risks of workers entering the equipment are high. Summary of the Invention
[0003] The purpose of this application is to provide a strip winding and correction device, which can solve the technical problem that in the current stamping and blanking process of strip materials, when the strip needs to be rewound, if the strip deviates, workers need to enter the production line and manually push the strip back to the correct position.
[0004] This application provides a strip winding and correction device, including a strip, a winding mechanism, a conveying mechanism, a detection mechanism, and a correction mechanism;
[0005] The winding mechanism is used to wind up the strip;
[0006] The conveying mechanism is used to convey the strip to the winding mechanism;
[0007] The detection mechanism includes a third mounting frame, a controller, a first detection sensor, and a second detection sensor. The third mounting frame is located above the conveying mechanism. The controller, the first detection sensor, and the second detection sensor are all fixedly mounted on the third mounting frame. The first detection sensor and the second detection sensor are both electrically connected to the controller.
[0008] The correction mechanism is located between the winding mechanism and the detection mechanism. The correction mechanism includes a first cylinder, a second cylinder, a first correction component, and a second correction component. The first cylinder and the second cylinder are respectively located at the left and right ends of the conveying mechanism. The first cylinder drives the first correction component to move left and right, and the second cylinder drives the second correction component to move left and right. Both the first correction component and the second correction component include a connecting block and a roller. The roller is rotatably mounted on the lower end of the connecting block through a bearing. Both the first cylinder and the second cylinder are electrically connected to the controller.
[0009] The winding mechanism includes a first mounting frame, a rotating roller, and a first motor. The first mounting frame is located behind the conveying mechanism. The rotating roller is rotatably mounted on the first mounting frame via bearings. The first motor drives the rotating roller to rotate. One end of the strip is wound onto the rotating roller.
[0010] The conveying mechanism includes a second mounting frame, a conveyor belt, a drive roller, a driven roller, and a second motor. The second mounting frame is located in front of the first mounting frame. The drive roller and the driven roller are rotatably mounted on the second mounting frame via bearings. The second motor drives the drive roller to rotate. The conveyor belt is driven and sleeved on the drive roller and the driven roller, and the conveyor belt conveys the strip.
[0011] The first and second correction components each include a connecting plate, a sleeve, a rod, and a spring. The first and second cylinders each drive the corresponding connecting plate to move left and right. One end of the sleeve is fixedly connected to the connecting plate. The rod is slidably disposed inside the sleeve and extends slidably out of the other end of the sleeve. The rod is fixedly connected to the connecting block. The spring is sleeved on the sleeve and the rod and is pre-compressed between the connecting plate and the connecting block.
[0012] The outer end of the roller is fixedly provided with a rubber layer.
[0013] The beneficial effects of this utility model are:
[0014] This utility model provides a strip winding and correction device. In use, a conveying mechanism transports the strip to a winding mechanism for winding. A first detection sensor and a second detection sensor detect the edge of the strip and transmit its position information to a controller. The first and second correction components are initially in a state away from the strip. When the strip shifts to the left, the controller controls a first cylinder to move the first correction component to the right until it contacts the strip. Subsequently, the rightward movement of the first correction component pushes the strip to the center of the production line. When the strip shifts to the right, the controller... The device controls the second cylinder to move the second correction component to the left until it contacts the strip. Then, the second correction component moves to the left and pushes the strip to the center of the production line. This device can realize automatic correction of the strip during winding, ensuring that the strip always stays in the center of the production line, effectively avoiding strip deviation from affecting production. It eliminates the need for manual pushing of the strip back to the center, improving production efficiency and reducing safety risks. Moreover, the roller and the strip make rolling contact, reducing friction and minimizing the impact of the first and second correction components on the smooth conveying of the strip when they contact it, thus improving operational stability. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure in some embodiments of this application;
[0017] Figure 2 This is a schematic diagram of the structure of the first correction element in some embodiments of this application.
[0018] The reference numerals in the attached figures are as follows:
[0019] 1. Plates and strips;
[0020] 2. Winding mechanism; 21. First mounting frame; 22. Rotary roller; 23. First motor;
[0021] 3. Conveying mechanism; 31. Second mounting frame; 32. Conveyor belt; 33. Driven roller; 34. Driven roller; 35. Second motor;
[0022] 4. Detection mechanism; 41. Third mounting bracket; 42. Controller; 43. First detection sensor; 44. Second detection sensor;
[0023] 5. Correction mechanism; 51. First cylinder; 52. Second cylinder; 53. First correction component; 531. Connecting block; 532. Roller; 533. Connecting plate; 534. Sleeve; 535. Sleeve rod; 536. Spring; 537. Rubber layer; 54. Second correction component. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0025] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0026] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0027] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0028] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0029] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0030] like Figure 1 and 2 As shown, this application embodiment provides a strip winding and correction device, including a strip 1, a winding mechanism 2, a conveying mechanism 3, a detection mechanism 4, and a correction mechanism 5;
[0031] The winding mechanism 2 is used to wind up the slab belt 1;
[0032] Conveying mechanism 3 is used to convey the strip 1 to the winding mechanism 2;
[0033] The detection mechanism 4 includes a third mounting frame 41, a controller 42, a first detection sensor 43, and a second detection sensor 44. The third mounting frame 41 is located above the conveying mechanism 3. The controller 42, the first detection sensor 43, and the second detection sensor 44 are all fixedly mounted on the third mounting frame 41. The first detection sensor 43 and the second detection sensor 44 are all electrically connected to the controller 42.
[0034] The correction mechanism 5 is located between the winding mechanism 2 and the detection mechanism 4. The correction mechanism 5 includes a first cylinder 51, a second cylinder 52, a first correction component 53, and a second correction component 54. The first cylinder 51 and the second cylinder 52 are respectively located at the left and right ends of the conveying mechanism 3. The first cylinder 51 drives the first correction component 53 to move left and right, and the second cylinder 52 drives the second correction component 54 to move left and right. The first correction component 53 and the second correction component 54 each include a connecting block 531 and a roller 532. The roller 532 is rotatably mounted on the lower end of the connecting block 531 through a bearing. The first cylinder 51 and the second cylinder 52 are both electrically connected to the controller 42.
[0035] In operation, the conveying mechanism 3 conveys the strip 1 to the winding mechanism 2 for winding. The first detection sensor 43 and the second detection sensor 44 detect the edge of the strip 1 and transmit the position information of the strip 1 to the controller 42. The first correction component 53 and the second correction component 54 are initially in a state away from the strip 1. When the strip 1 shifts to the left, the controller 42 controls the first cylinder 51 to move the first correction component 53 to the right until it contacts the strip 1. Then, the first correction component 53 moves to the right and pushes the strip 1 to the center of the production line. When the strip 1 shifts to the right, the controller 42 controls the second cylinder 51 to move the first correction component 53 to the right until it contacts the strip 1. The cylinder 52 drives the second correction component 54 to move to the left until it contacts the belt 1. Then, the second correction component 54 moves to the left and pushes the belt 1 to the center position of the production line. This device can realize automatic correction of the belt 1 during winding, ensuring that the belt 1 always stays in the center position of the production line, effectively avoiding the belt 1 from deviating and affecting production. There is no need to manually push the belt 1 back to the center, which improves production efficiency and reduces safety risks. Moreover, the roller 532 and the belt 1 are in rolling contact, which reduces friction and reduces the impact of the first correction component 53 and the second correction component 54 on the smooth transmission of the belt 1 when they contact the belt 1, thus improving the stability of use.
[0036] like Figure 1 As shown, in this embodiment, the winding mechanism 2 includes a first mounting frame 21, a rotating roller 22 and a first motor 23. The first mounting frame 21 is located behind the conveying mechanism 3. The rotating roller 22 is rotatably mounted on the first mounting frame 21 through a bearing. The first motor 23 drives the rotating roller 22 to rotate, and one end of the strip 1 is wound onto the rotating roller 22.
[0037] When in use, the first motor 23 is turned on to drive the rotating roller 22 to rotate and wind up the strip 1.
[0038] like Figure 1As shown, in this embodiment, the conveying mechanism 3 includes a second mounting frame 31, a conveyor belt 32, a drive roller 33, a driven roller 34, and a second motor 35. The second mounting frame 31 is located in front of the first mounting frame 21. The drive roller 33 and the driven roller 34 are rotatably mounted on the second mounting frame 31 through bearings. The second motor 35 drives the drive roller 33 to rotate. The conveyor belt 32 is driven and sleeved on the drive roller 33 and the driven roller 34, and the conveyor belt 32 conveys the conveyor belt 1.
[0039] When in use, the second motor 35 is turned on to drive the active roller 33 to rotate, the active roller 33 drives the conveyor belt 32 to rotate, and the conveyor belt 32 synchronously drives the driven roller 34 to rotate. The driven roller 34 supports the conveyor belt 32, and the conveyor belt 32 can then convey the plate belt 1.
[0040] like Figure 2 As shown, in this embodiment, both the first correction component 53 and the second correction component 54 further include a connecting plate 533, a sleeve 534, a sleeve rod 535, and a spring 536. The first cylinder 51 and the second cylinder 52 drive the corresponding connecting plate 533 to move left and right. One end of the sleeve 534 is fixedly connected to the connecting plate 533. The sleeve rod 535 is slidably disposed inside the sleeve 534 and extends slidably out of the other end of the sleeve 534. The sleeve rod 535 is fixedly connected to the connecting block 531. The spring 536 is sleeved on the sleeve 534 and the sleeve rod 535, and the spring 536 is pre-pressed between the connecting plate 533 and the connecting block 531.
[0041] In use, the first cylinder 51 drives the connecting plate 533 to move, the connecting plate 533 drives the sleeve 534 and the sleeve rod 535 to move, the sleeve 534 and the sleeve rod 535 drive the connecting block 531 to move, the connecting block 531 drives the roller 532 to move to abut against the plate belt 1, at this time the spring 536 is compressed, the sleeve rod 535 retracts into the sleeve 534, the spring 536 provides shock absorption and buffering, which can reduce the vibration of the plate belt 1 when the roller 532 abuts against the plate belt 1, and improve the stability of use.
[0042] like Figure 2 As shown, in this embodiment, a rubber layer 537 is fixedly provided on the outer end of the roller 532; the rubber layer 537 can reduce the wear caused by the conveying belt 1 on the roller 532, and at the same time prevent the roller 532 from scratching the belt 1, and also play an anti-slip role, improving the contact stability between the roller 532 and the belt 1.
[0043] Working principle: When the strip winding and correction device provided in this application is in use, the second motor 35 is turned on to drive the active roller 33 to rotate, the active roller 33 drives the conveyor belt 32 to rotate, and the conveyor belt 32 synchronously drives the driven roller 34 to rotate. The driven roller 34 supports the conveyor belt 32, and the conveyor belt 32 can then convey the strip 1 to the winding mechanism 2. The first motor 23 is turned on to drive the rotating roller 22 to wind the strip 1. The first detection sensor 43 and the second detection sensor 44 detect the edge of the strip 1 and transmit the position information of the strip 1 to the controller. 42. The first correction component 53 and the second correction component 54 are in an initial state away from the belt 1. When the belt 1 deviates to the left, the controller 42 controls the first cylinder 51 to move the first correction component 53 to the right until it contacts the belt 1. Then, the first correction component 53 moves to the right and pushes the belt 1 to the center position of the production line. When the belt 1 deviates to the right, the controller 42 controls the second cylinder 52 to move the second correction component 54 to the left until it contacts the belt 1. Then, the second correction component 54 moves to the left and pushes the belt 1 to the center position of the production line.
[0044] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A strip winding and correction device, characterized in that: It includes the strip, winding mechanism, conveying mechanism, detection mechanism, and correction mechanism; The winding mechanism is used to wind up the strip; The conveying mechanism is used to convey the strip to the winding mechanism; The detection mechanism includes a third mounting frame, a controller, a first detection sensor, and a second detection sensor. The third mounting frame is located above the conveying mechanism. The controller, the first detection sensor, and the second detection sensor are all fixedly mounted on the third mounting frame. The first detection sensor and the second detection sensor are both electrically connected to the controller. The correction mechanism is located between the winding mechanism and the detection mechanism. The correction mechanism includes a first cylinder, a second cylinder, a first correction component, and a second correction component. The first cylinder and the second cylinder are respectively located at the left and right ends of the conveying mechanism. The first cylinder drives the first correction component to move left and right, and the second cylinder drives the second correction component to move left and right. Both the first correction component and the second correction component include a connecting block and a roller. The roller is rotatably mounted on the lower end of the connecting block through a bearing. Both the first cylinder and the second cylinder are electrically connected to the controller.
2. The strip winding and correction device according to claim 1, characterized in that: The winding mechanism includes a first mounting frame, a rotating roller, and a first motor. The first mounting frame is located behind the conveying mechanism. The rotating roller is rotatably mounted on the first mounting frame via bearings. The first motor drives the rotating roller to rotate. One end of the strip is wound onto the rotating roller.
3. The strip winding and correction device according to claim 2, characterized in that: The conveying mechanism includes a second mounting frame, a conveyor belt, a drive roller, a driven roller, and a second motor. The second mounting frame is located in front of the first mounting frame. The drive roller and the driven roller are rotatably mounted on the second mounting frame via bearings. The second motor drives the drive roller to rotate. The conveyor belt is driven and sleeved on the drive roller and the driven roller, and the conveyor belt conveys the strip.
4. The strip winding and correction device according to claim 1, characterized in that: Both the first and second correction components further include a connecting plate, a sleeve, a rod, and a spring. The first and second cylinders each drive the corresponding connecting plate to move left and right. One end of the sleeve is fixedly connected to the connecting plate. The rod is slidably disposed inside the sleeve and extends slidably out of the other end of the sleeve. The rod is fixedly connected to the connecting block. The spring is sleeved on the sleeve and the rod, and the spring is pre-compressed between the connecting plate and the connecting block.
5. The strip winding and correction device according to claim 1, characterized in that: A rubber layer is fixedly provided at the outer end of the roller.