A flame lamination machine provided with a tensioning structure

Abstract

The utility model discloses a flame compound machine with tensioning structure, including base, the upper surface symmetry fixed connection of base has two groups first support board, two groups second support board and flame compound machine main part, and every group first support board and second support board all are rotatably connected with the conveying roller. The utility model discloses, through setting the dolly column, second servo motor and mobile column etc., if two monitoring photoelectric sensors detect the deviation of fabric from the track, signal is transmitted to the controller, and the second servo motor is controlled through the controller, and the second servo motor rotates through the second pivot and drives the dolly lever, and the dolly lever drives the dolly column to move, and the dolly column moves through the sliding groove and drives the mobile column, and the mobile column drives the fixed frame to rotate with the first pivot as the pivot, and the fixed frame drives the tensioning roller to rotate, and the fabric is pulled back to the right track through the rotation friction of the tensioning roller, and the fabric is tensioned while rectifying, and a large amount of installation space is saved.

Description

Technical Field

[0001] This utility model relates to the field of flame laminating machine technology, and in particular to a flame laminating machine equipped with a tensioning structure. Background Technology

[0002] A flame laminating machine is a processing equipment that uses high-temperature flame technology to achieve material lamination. It is mainly used in textiles, metal surface treatment and other fields. Its core principle is to melt or bond materials by heating them with a flame to achieve the purpose of lamination.

[0003] However, in existing equipment, the tensioning system and the correction system of the traditional flame laminating machine are two independent control loops that work separately and occupy a lot of installation space. Therefore, a flame laminating machine with a tensioning structure is proposed. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a flame composite machine with a tensioning structure.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a flame laminating machine with a tensioning structure, comprising a base, two sets of first support plates, two sets of second support plates, and the flame laminating machine body symmetrically and fixedly connected to the upper surface of the base, each set of first support plates and second support plates being rotatably connected to a conveying roller, one side of one set of first support plates being fixedly connected to an L-shaped support frame, one end of the L-shaped support frame being fixedly installed with a controller, the other set of first support plates being fixedly connected to a gantry frame on opposite sides, the inner bottom of the gantry frame being provided with a moving groove, the moving groove being provided with an adjustment structure, and the base being provided with a tensioning component; The tensioning assembly includes a hydraulic cylinder fixedly connected to the upper surface of the base. A fixing plate is fixedly connected to the piston end of the hydraulic cylinder. The hydraulic cylinder is electrically connected to a controller. The controller controls the hydraulic cylinder, and the piston end of the hydraulic cylinder drives the fixing plate to move upward.

[0006] As a further description of the above technical solution: The upper surface of the fixed plate is rotatably connected to a first rotating shaft via a bearing. A fixed frame is fixedly connected to the upper surface of the first rotating shaft. A tension roller is rotatably connected inside the fixed frame. The fixed plate drives the fixed frame to move upward via the first rotating shaft. The fixed frame drives the tension roller to move upward, which in turn causes the tension roller to move the fabric upward.

[0007] As a further description of the above technical solution: A first servo motor is fixedly connected to one side of the fixed frame. The output shaft of the first servo motor is fixedly connected to one end of the tension roller. The first servo motor is electrically connected to the controller. The first servo motor drives the tension roller to rotate and convey the fabric.

[0008] As a further description of the above technical solution: The upper surface of the fixed plate is rotatably connected to a second rotating shaft, and the bottom is fixedly connected to a second servo motor. The second servo motor is fixedly connected to one end of the second rotating shaft. The second servo motor is controlled by a controller, and the second servo motor drives the second rotating shaft to rotate.

[0009] As a further description of the above technical solution: A toggle lever is fixedly connected to the upper surface of the second rotating shaft, and a toggle post is fixedly connected to the upper surface of the toggle lever. The toggle lever drives the toggle post to move.

[0010] As a further description of the above technical solution: A movable column is fixedly connected to the bottom of the fixed frame. A sliding groove is provided at the bottom of the movable column. The interior of the sliding groove is slidably connected to a toggle column. The toggle column drives the movable column to move through the sliding groove. The movable column drives the fixed frame to rotate around the first pivot.

[0011] As a further description of the above technical solution: The adjustment structure includes a bidirectional threaded rod rotatably connected in a moving groove. A third servo motor is fixedly connected to one side of the gantry frame. The output shaft of the third servo motor is fixedly connected to one end of the bidirectional threaded rod. The third servo motor is electrically connected to a controller. Moving blocks are threaded onto the opposite threaded sections of the bidirectional threaded rod. Each moving block is slidably connected in the moving groove. A monitoring photoelectric sensor is fixedly installed at the bottom of each moving block. Each monitoring photoelectric sensor is electrically connected to the controller. The third servo motor drives two moving blocks to move away from or towards each other through the bidirectional threaded rod, causing the moving blocks to move the monitoring photoelectric sensors. This allows the operator to adjust the distance between the monitoring photoelectric sensors according to the width of the fabric to adapt to different fabrics.

[0012] This utility model has the following beneficial effects: 1. Compared with existing technologies, this flame laminating machine with a tensioning structure, through the arrangement of a hydraulic cylinder, a fixed plate, a first rotating shaft, a fixed frame, a tensioning roller, a first servo motor, a second rotating shaft, a lever, a lever column, a second servo motor, and a moving column, etc., allows the piston end of the hydraulic cylinder to drive the fixed plate upward, which in turn drives the fixed frame upward via the first rotating shaft. The fixed frame then drives the tensioning roller upward, causing the tensioning roller to move the fabric upward and tension it. Simultaneously, the first servo motor drives the tensioning roller to rotate, conveying the fabric. If two monitoring photoelectric sensors detect that the fabric deviates from the track, they transmit a signal to the controller, which then controls the second servo motor. The second servo motor drives the lever to rotate via the second rotating shaft, which in turn drives the lever column to move. The lever column then drives the moving column to move via a sliding groove, causing the fixed frame to rotate around the first rotating shaft. The fixed frame then drives the tensioning roller to rotate. Through the rotational friction of the tensioning roller, the fabric is pulled back to the correct track, tensioning the fabric while correcting deviations, thus saving a significant amount of installation space.

[0013] 2. Compared with the existing technology, this flame laminating machine with a tensioning structure is equipped with a third servo motor, a moving block, and a monitoring photoelectric sensor. The third servo motor drives two moving blocks to move away from or towards each other through a bidirectional threaded rod, so that the moving blocks drive the monitoring photoelectric sensor to move. This allows the staff to adjust the distance between the monitoring photoelectric sensors according to the width of the fabric to adapt to different fabrics. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of a flame compounding machine with a tensioning structure proposed in this utility model; Figure 2 This is a schematic diagram of a tensioning component for a flame laminating machine with a tensioning structure according to the present invention; Figure 3 Exploded view of a tensioning component for a flame compounding machine with a tensioning structure proposed in this utility model; Figure 4 This is a schematic diagram of the adjustment structure of a flame compounding machine with a tensioning structure proposed in this utility model; Figure 5 An exploded view of the adjustment structure of a flame composite machine with a tensioning structure proposed in this utility model.

[0015] Legend: 1. Base; 2. First support plate; 3. Second support plate; 4. Conveyor roller; 5. Gantry frame; 6. Adjustment structure; 601. Third servo motor; 602. Bidirectional threaded rod; 603. Moving block; 604. Monitoring photoelectric sensor; 7. Tensioning assembly; 701. Hydraulic cylinder; 702. Fixing plate; 703. First rotating shaft; 704. Fixing frame; 705. Tensioning roller; 706. First servo motor; 707. Second rotating shaft; 708. Actuating lever; 709. Actuating column; 710. Second servo motor; 711. Moving column; 8. L-shaped support frame; 9. Controller. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Reference Figures 1 to 5 The present invention provides a flame laminating machine with a tensioning structure: including a base 1, two sets of first support plates 2, two sets of second support plates 3 and the flame laminating machine body 10 are symmetrically fixedly connected to the upper surface of the base 1. Each set of first support plates 2 and second support plates 3 is rotatably connected to a conveying roller 4. One side of one set of first support plates 2 is fixedly connected to an L-shaped support frame 8. One end of the L-shaped support frame 8 is fixedly installed with a controller 9. The controller 9 facilitates the control of the operation of the hydraulic cylinder 701, the first servo motor 706, the second servo motor 710 and the third servo motor 601. The other set of first support plates 2 is fixedly connected to a gantry frame 5 on the opposite side. The bottom of the gantry frame 5 is provided with a moving groove and an adjustment structure 6 is provided in the moving groove. The base 1 is provided with a tensioning component 7. To achieve tensioning and correction, the tensioning assembly 7 includes a hydraulic cylinder 701 fixedly connected to the upper surface of the base 1. A fixing plate 702 is fixedly connected to the piston end of the hydraulic cylinder 701. The hydraulic cylinder 701 is electrically connected to the controller 9. A first rotating shaft 703 is rotatably connected to the upper surface of the fixing plate 702 via bearings. A fixing frame 704 is fixedly connected to the upper surface of the first rotating shaft 703. A tensioning roller 705 is rotatably connected inside the fixing frame 704. A first servo motor 706 is fixedly connected to one side of the fixing frame 704. The output shaft of 06 is fixedly connected to one end of the tension roller 705. The first servo motor 706 is electrically connected to the controller 9. The upper surface of the fixed plate 702 is rotatably connected to the second rotating shaft 707. The bottom of the fixed plate 702 is fixedly connected to the second servo motor 710, which is fixedly connected to one end of the second rotating shaft 707. The upper surface of the second rotating shaft 707 is fixedly connected to the actuating lever 708, and the upper surface of the actuating lever 708 is fixedly connected to the actuating column 709. The bottom of the fixed frame 704 is fixedly connected to the moving column 711. A sliding groove is provided at the bottom, and the interior of the sliding groove is slidably connected to the actuating column 709. The piston end of the hydraulic cylinder 701 drives the fixed plate 702 to move upward. The fixed plate 702 drives the fixed frame 704 to move upward through the first rotating shaft 703. The fixed frame 704 drives the tension roller 705 to move upward, so that the tension roller 705 drives the fabric to move upward and tighten the fabric. At the same time, the first servo motor 706 drives the tension roller 705 to rotate and convey the fabric. If the two monitoring photoelectric sensors 604 detect that the fabric deviates from the track, they will transmit a signal. The controller 9 controls the second servo motor 710, which drives the lever 708 to rotate via the second rotating shaft 707. The lever 708 drives the lever 709 to move, and the lever 709 drives the moving column 711 to move via the sliding groove. The moving column 711 drives the fixed frame 704 to rotate around the first rotating shaft 703. The fixed frame 704 drives the tension roller 705 to rotate. Through the rotational friction of the tension roller 705, the fabric is pulled back to the correct track, and the fabric is tensioned while correcting deviation, saving a lot of installation space. To achieve the adjustment purpose, the adjustment structure 6 includes a bidirectional threaded rod 602 rotatably connected in the moving groove. A third servo motor 601 is fixedly connected to one side of the gantry 5. The output shaft of the third servo motor 601 is fixedly connected to one end of the bidirectional threaded rod 602. The third servo motor 601 is electrically connected to the controller 9. Moving blocks 603 are threadedly connected to the opposite threaded sections of the bidirectional threaded rod 602. Each moving block 603 is slidably connected in the moving groove. A monitoring photoelectric sensor 604 is fixedly installed at the bottom of each moving block 603. Each monitoring photoelectric sensor 604 is electrically connected to the controller 9. The third servo motor 601 drives the two moving blocks 603 to move away from or towards each other through the bidirectional threaded rod 602, so that the moving blocks 603 drive the monitoring photoelectric sensor 604 to move. This allows the staff to adjust the distance between the monitoring photoelectric sensors 604 according to the width of the fabric to adapt to different fabrics.

[0018] Working Principle: After the flame laminating machine body 10 presses and laminates the fabric, the fabric passes through four conveying rollers 4 and tension roller 705, forming a W shape. Then, the controller 9 controls the third servo motor 601, which drives two moving blocks 603 to move away from or towards each other via a bidirectional threaded rod 602. This causes the moving blocks 603 to move the monitoring photoelectric sensor 604, allowing the operator to adjust the distance between the monitoring photoelectric sensors 604 according to the width of the fabric to accommodate different fabrics. Then, the controller 9 controls the hydraulic cylinder 701, whose piston end drives the fixed plate 702 upward. The fixed plate 702 drives the fixed frame 704 upward via the first rotating shaft 703, and the fixed frame 704 drives the tension roller 705 upward, thus tensioning the fabric. Roller 705 moves the fabric upward, tensioning it. Simultaneously, the first servo motor 706 drives the tension roller 705 to rotate, conveying the fabric. If the two monitoring photoelectric sensors 604 detect that the fabric deviates from the track, they transmit a signal to the controller 9. The controller 9 then controls the second servo motor 710. The second servo motor 710 drives the actuating rod 708 to rotate via the second rotating shaft 707. The actuating rod 708 drives the actuating column 709 to move. The actuating column 709 drives the moving column 711 to move via the sliding groove. The moving column 711 drives the fixed frame 704 to rotate around the first rotating shaft 703. The fixed frame 704 drives the tension roller 705 to rotate. Through the rotational friction of the tension roller 705, the fabric is pulled back to the correct track, tensioning the fabric while correcting deviations, saving a significant amount of installation space.

[0019] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A flame bonding machine with a tensioning structure, comprising a base (1), characterized in that: The upper surface of the base (1) is symmetrically fixedly connected to two sets of first support plates (2), two sets of second support plates (3) and the flame composite machine body (10). Each set of first support plates (2) and second support plates (3) is rotatably connected to a conveying roller (4). One side of one set of first support plates (2) is fixedly connected to an L-shaped support frame (8). One end of the L-shaped support frame (8) is fixedly installed with a controller (9). The other set of first support plates (2) is fixedly connected to a gantry frame (5) on the opposite side. The bottom of the gantry frame (5) is provided with a moving groove. An adjustment structure (6) is provided in the moving groove. The base (1) is provided with a tensioning component (7). The tensioning assembly (7) includes a hydraulic cylinder (701) fixedly connected to the upper surface of the base (1). The piston end of the hydraulic cylinder (701) is fixedly connected to a fixing plate (702). The hydraulic cylinder (701) is electrically connected to the controller (9).

2. A flame laminating machine with a tensioning structure according to claim 1, characterized in that: The upper surface of the fixed plate (702) is rotatably connected to a first rotating shaft (703) via a bearing. The upper surface of the first rotating shaft (703) is fixedly connected to a fixed frame (704). The inside of the fixed frame (704) is rotatably connected to a tension roller (705).

3. A flame laminating machine with a tensioning structure according to claim 2, characterized in that: A first servo motor (706) is fixedly connected to one side of the fixed frame (704). The output shaft of the first servo motor (706) is fixedly connected to one end of the tension roller (705). The first servo motor (706) is electrically connected to the controller (9).

4. A flame laminating machine with a tensioning structure according to claim 2, characterized in that: The upper surface of the fixed plate (702) is rotatably connected to a second rotating shaft (707), and the bottom is fixedly connected to a second servo motor (710). The second servo motor (710) is fixedly connected to one end of the second rotating shaft (707).

5. A flame laminating machine with a tensioning structure according to claim 4, characterized in that: A toggle lever (708) is fixedly connected to the upper surface of the second rotating shaft (707), and a toggle post (709) is fixedly connected to the upper surface of the toggle lever (708).

6. A flame laminating machine with a tensioning structure according to claim 5, characterized in that: The bottom of the fixed frame (704) is fixedly connected to a movable column (711), and the bottom of the movable column (711) is provided with a sliding groove, the inside of which is slidably connected to the actuating column (709).

7. A flame laminating machine with a tensioning structure according to claim 1, characterized in that: The adjustment structure (6) includes a bidirectional threaded rod (602) rotatably connected in the moving groove. A third servo motor (601) is fixedly connected to one side of the gantry (5). The output shaft of the third servo motor (601) is fixedly connected to one end of the bidirectional threaded rod (602). The third servo motor (601) is electrically connected to the controller (9). Moving blocks (603) are threadedly connected to the opposite threaded sections of the bidirectional threaded rod (602). Each moving block (603) is slidably connected in the moving groove. A monitoring photoelectric sensor (604) is fixedly installed at the bottom of each moving block (603). Each monitoring photoelectric sensor (604) is electrically connected to the controller (9).

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